HOLDEN SERVICE TECHLINE _____________________________________________________________NOVEMBER 2001
4
BREAKPOINT SUMMARY – 2001
NOTE: New items are listed in bold italics
GROUP OB – GENERAL Model P.S.N. Built date
• Last VS Ute built VS L636057 31/08/00
• First VU Ute built VU L645989 19/10/00
• ADR 81/00 Fuel Consumption Label Added to Vehicles (VX, VU, WH) V,W L676205 14/12/00
• VX “Lumina” Pack Released. (Volume to be 5140 vehicles) VX L670946 01/12/00
• First XC Barina 3 Door XC 2600270 11/01/01
• First XC Barina 5 Door XC 2600300 06/02/01
• First VX II built (Last VX I built – L763266 22/08/01)) VX II L763647 23/08/01
• First VU II: built (Last VU I built – L763302 22/08/01)) VU II L763676 24/08/01
• First WH II: built (Last WH I built – L763071 24/08/01)) WH II L763313 24/08/01
GROUP 1 – BODY Model P.S.N. Built date
• Windscreen Washer Nozzle Aim Revised (down) 13° to 11° (VX,VU,WH) V,W L673317 08/12/00
• Interior Rear View Mirror Rev ised (VU, V X, WH) V,W L680866 11/01/01
• Revised Rear Glass Lower Moulding (santoprene) VX L680597 10/01/01
• Softer Deck Lid Bumpstop (92053457) Introduced VX,WH L684796 24/01/01
• VIN Stamping Added to Underbody – Sedan VX L687601 1/02/01
• VIN Stamping Added to Underbody – Wagon VX L687629 01/0201
• VIN Stamping Added to Underbody – WH WH L687606 01/02/01
• VIN Stamping Added to Underbody – Ute VU L697590 01/03/01
• Tonneau Floor Drain Tubes – Shorter Tubes Introduced VU L707122 20/03/01
• Rear Upper W/screen Moulding Revised (Santoprene Material) VT L576858 03/04/00
• Tonneau High Load Cord/Clips Located Further Inboard (reduce rattle) VU L696359 02/03/01
• Tonneau Rear Side Finger Loops Removed VU L705982 17/03/01
• Cockpit Module/Plenum Panels Insulating Pad Added (Creak Fix) VX,WH L689910 12/02/01
• Console Cap Material Revised & New Clip Fitted (improved retention) VX L692032 20/02/01
• Longitudinal Brace (Galvanised) Replaces Painted Part VX,WH L694503 20/02/01
• Driver’s Seat Improvements to Reduce “rock” V, W L685823 29/01/01
• Centre & End Caps (Above RR Window) Improved Fit VU L689799 12/02/01
• Bumperette Fit Improved, Lower Screw Removed VU L696346 13/03/01
• Door Margins/Fits Improved, Buyout Check Added VU L687455 01/0201
• Glove Box Door Slider Bow Material Revised TS Y5247923 18/04/00
• Tailgate Glass Moulding Material Revised to Stop ‘Curling’ (wagon) VX L720261 20/04/01
• Endgate cable – Plastic Crimped Sleeve to Improve Closed Cable Position VU L745086 21/06/01
• Improved front wiper blades to reduce noise issues XC 2675816 29/05/01
• Improved design front seat back panel clips V, W L735911 29/05/01
• Door checklink bolts revised from W0L0TGF4815283442 TS Refer ISOVIN 5/06/01
GROUP 2 – HEATING AND A/C Model P.S.N. Built date
• ECC (1 Zone) Heater Valve Sw. Deleted/Vac. Solenoid Pack Revised VT L514226 07/10/99
• ECC (2 Zone) Heater Valve Sw. Deleted/Vac. Solenoid Pack Revised VT L513521 06/10/99
• Ambient Temp. Sensor Sealing Improved WH,VX L674976 15/12/00
• ECC revised to allow manual adjust of fan speed whilst in Auto mode V & W L798996 15/11/01
GROUP 3 - FRONT SUSPENSION Model P.S.N. Built date
• Stepped Bolt Added at 2 Front Subframe Attaching Points (For Reference) VT,WH L630604 21/08/00
• Stepped Bolt With 16mm head at 2 Front Subframe Attaching Points VT,WH L687447 05/02/01
• Shock Absorber Seal Revision (Petrol) UBS Y7101358 23/02/00
• Shock Absorber Seal Revision (Diesel) UBS Y7104579 23/02/00
NOTE: Prior to submitting a PIR, dealership staff are requested to refer to these breakpoints and any others
that are published. PIRs are only required on complaint vehicles built after the breakpoint.
HOLDEN SERVICE TECHLINE_________________________________________________________NOVEMBER, 2001
5
BREAKPOINT SUMMARY – 2001 - Continued
NOTE: New items are listed in bold italics
GROUP 4 - REAR SUSPENSION Model P.S.N. Built date
• Revised Surface on Prop. Shaft Slip Yoke VT L625573 09/08/00
• Consolidated Prop Shaft/A/T Revisions - A/T Rear Seal Leaks VT L629339 17/08/00
• Shock Absorber Seal Revision (Petrol) UBS Y7101358 23/02/00
• Shock Absorber Seal Revision (Diesel) UBS Y7104579 23/02/00
• Shock Absorber Upper Mount Parts Replaced with Ute Parts WH L741000 08/06/01
• New rear spring insulator rings for option FE1(soft ride suspension) VU L752697 17/07/01
GROUP 5 - BRAKES Model P.S.N. Built date
• Revised Ratio Brake Booster Introduced VX L688509 06/02/01
• Revised Ratio Brake Booster Introduced VU L688559 07/02/01
GROUP 6A - ENGINE Model P.S.N. Built date
• Studs Added to Gen3 Rear Eng. Mount (Ref. Idle Vib. Item - this Issue) V,W L647630 17/10/00
• Gen3 RH Eng. Cover Bracket – Clip Added to Stop Accel. Cable Rattle VX,WH TBA 07/02/01
• Revised inlet manifold for all ISUZU V6 engines from Eng No.845194 UBS,T
F Refer Eng. No. TBA
• Spacer nuts added to Gen III engine cover mounting brackets V, W L750721 03/07/01
GROUP 6C - ENGINE MANAGEMENT Model P.S.N. Built date
• Studs Added to Gen3 Rear Eng. Mount (Ref. Idle Vib. Item – May Issue) V,W L647630 17/10/00
• PCM Replaced (Ref. DTC P1571 & C74, April Issue) V6 non-S/C V,W L724737 03/05/01
• ECUs reprogrammed at Port Of Entry for DTCs P1612 & P1613 TS(2001) 2653630
• Revised Crank Angle Sensor 09174621 introduced at Eng.No.C22SEL25014889 JS Ref Eng. No. Jan 2000
• EGR self cleaning routine introduced in Z14XE engine no. 20W68679 XC Ref Eng No. Nov 2001
GROUP 6K - ENGINE COOLING Model P.S.N. Built date
GROUP 6M - ENGINE FUEL Model P.S.N. Built date
• Injector Revised manufacture Process (Jackaroo, 4JX1 Diesel)) X7102072 26/02/99
GROUP 6Y - ENGINE ELECTRICAL Model P.S.N. Built date
• Revised Starter Motor Heat Shield (Gen 3) – VX, VU & WH V,WH L684811 25/01/01
• Upgraded Alternator (100 Amp) Introduced (Ref. Info.) – V6 Engine: V,WH L585074 03/05/00
• Upgraded Alternator (100 Amp) Intro’d (Ref. Info.) – S/C V6 Engine: V,WH L587216 08/05/00
• Revised grease on spark plug lead boots (to prevent boot degradation) on
all V6 engines. VX,VU
WH L700356
05/03/01
• Spark plug heat shield revised to create a greater air gap between shield
and boot, for better cooling and durability. Eng No. VA076631 V,W L667663 24/11/00
GROUP 7A - MANUAL TRANSMISSION Model P.S.N. Built date
• Trans. Lwr. Cover - used with Alternative Starter Motor (Mitsubishi) first use
of limited number. VT M/T L524031 29/10/99
• Trans. Lwr. Cover - used with Alternative Starter Motor (Mitsubishi) last use
of limited number (1200 total). VT M/T L637421 08/09/00
• Revised Clutch Plate Introduced for Gear “Rattle” reduction VX,VU L672362 06/12/00
• M78 V8 M/T Internal Revisions (Circlip, Bearings, etc.) Ref. S/M Vol. 12 VR,S L746706 12/08/94
NOTE: Prior to submitting a PIR, dealership staff are requested to refer to these breakpoints and any others
that are published. PIRs are only required on complaint vehicles built after the breakpoint.
HOLDEN SERVICE TECHLINE_________________________________________________________NOVEMBER, 2001
6
BREAKPOINT SUMMARY – 2001 - Continued
NOTE: New items are listed in bold italics
GROUP 7B - AUTOMATIC TRANSMISSION Model P.S.N. Built date
• Revised Rear A/T Support VX,WH L638720 08/09/00
• Model Year 2001 Auto. Trans. Introduced Into Prod’n – WH, VX, VU V, W L645807 28/09/00
• Single In-Tank Oil Cooler Radiator Introduced (Gen3) - VT VT L636301 01/09/00
• Single In-Tank Oil Cooler Radiator Introduced (Gen3) – WH, VX, VU V, W L561970 08/09/00
GROUP 8 – FUEL TANK & EXHAUST Model P.S.N. Built date
• Studs Added to Gen3 Rear Eng. Mount (Ref. Idle Vib. Item -this Issue) L647630 17/10/00
• Fuel Filler Door Cable 6cm longer/sleeve added – stops latch sticking VX,WH L734293 24/05/01
• Fuel Pump Speed Controller Added to VU (V8 only) VU L732452 06/06/01
GROUP 9 - STEERING Model P.S.N. Built date
• P/S Hose I.D. Decreased to Reduce Leaks (V6) VX,WH L674036 09/12/00
• New P/S Hose Clamp (11088301 “GEMI” in lieu of 92138303) VX,WH L686576 31/01/01
• Revised Inner Tie Rod Ends (for “clunk”) V, W L683674 22/01/01
• P/S Hoses & Clamp Revisions (for leaks) V, W L688097 06/02/01
• Drivers airbag asm. mounting nuts revised (threadless) V, W L758487 30/07/01
GROUP 10 - W HEELS & TYRES Model P.S.N. Built date
GROUP 12 - GENERAL ELECTRICAL Model P.S.N. Built date
• Remote Key Screw Revised (larger head, new P/N) – VS, VT, WH V, W L617833 21/07/00
• Wagon Tailgate Lock Rod Length Revised VT L620103 26/07/00
• Cruise Control “Telltale” lamp added (Harnesses & Inst’s revised) JS Y7016276 08/11/99
• Front Wiper Motor Assembly Revised V, W L698390 28/02/01
• Rear Wiper Motor Assembly Revised (non-interchangeable) V, W L703636 12/03/01
• Centre High Mount Stop Lamp (Higner temp. Tolerant mat’l) Hatch TS 5137152 11/01/01
• Centre High Mount Stop Lamp (Higner temp. Tolerant mat’l) Sedan TS 5137059 12/01/01
• Accessory Socket Components Revised (Refer PartFinder for details) VU TBA 23/02/01
• Ambient Temp. Sensor Sealing Improved WH,VX L674976 15/12/00
• Hazard Warning Switch Internal Improvements (PINK dot) W, V L702452 09/03/01
• Instrument Low Fuel Warnings Recalibrated (See Page 5 Hints) VX,VU L720523 24/04/01
• Battery Maintenance Card Added to Glove Compartment V, W - Late 2000
• Revised Rear Wiper Motor (noise reduction) VX L724244 02/05/01
• Key Reader Assemblies (improved manufacturing process) V & W L755820 25/07/01
• Receiver/Sunsensors (revised capacitor for high temp problem) V & W L765433 28/08/01
NOTE: Prior to submitting a PIR, dealership staff are requested to refer to these breakpoints and any others
that are published. PIRs are only required on complaint vehicles built after the breakpoint.