HOLDEN SERVICE TECHLINE_______________________________________________________________DECEMBER, 2002
4
BREAKPOINT SUMMARY – 2002
NOTE: New items are listed in bold italics
GROUP OB – GENERAL Techline Model P.S.N. Built date
First V2 Monaro (For Ref. - Eng. No. VF012610157) - V2 L789995 21/11/01
Last VX Series 2 - VXII L915105 10/9/02
First VY Sedan (Ute - L916448 built 6/9/02) (Wagon - L915367 built 9/9/02) VY L910703 7/9/02
GROUP 1 – BODY Techline Model P.S.N. Built date
Additional fasteners added to retain boot carpet 1/2002 V2 L814274 9/1/02
Door mouldings with improved retention of bright strip at ends. 2/2002 WHII L820671 25/1/02
New endgate striker to stop cable rotation - VU L813478 14/12/01
Door cladding with improved retention of chrome strip at ends 2/2002 WH L820671 25/1/01
Centre High Mount Stop Light LED assembly glued to eliminate rattles 3/2002 V2 L827493 12/2/02
Front wiper blades changed to Bosch. From W0L0XCF6824071208 4/2002 XC ISOVIN 7/11/01
Door striker revised to eliminate creak/rattle W0L0TGF4825152533 5/2002 TS ISOVIN 18/2/02
Front seat map pocket attaching bosses enlarged. 6/2002 V/W L844401 20/3/02
New front seat belts with upgraded retractors (Interchangeability affected) - V & W L856891 18/4/02
New supplier for seat leather. Interchangeability (appearance) may be affected - V2 L901662 7/8/02
New belt line mouldings front and rear doors to stop clicking noises. - VX Calais L901231 5/8/02
New belt line mouldings front and rear doors to stop clicking noises. - WH L900626 2/8/02
Decklid to Hinge Bolts Revised (hardened steel captive washer) 8/2002 V2 L905347 15/8/02
Rear fascia LHS attaching scrivet and hole revised to stop loosening 6/2002 VXII L885020 29/6/02
Drivers Seat Belt Webbing Length Increased - W0L0TGF752H031619 9/2002 TT ISOVIN 3/7/02
Endgate cable bracket revised to prevent cable fouling when endgate closed - VU L904172 14/8/02
Decklid to Hinge Bolts Revised (hardened steel captive washer
)
- VY & WH L942214 13/11/02
Transit Coating added to Vehicles for QLD & NSW Rural Retailers RL65/02 V & W - 18/11/02
GROUP 2 – HEATING AND A/C Techline Model P.S.N. Built date
Revised A/C compressor with improved durability 2/2002 TS, XC Aug ‘01
Revised TX valve 92116220 (EATON) to reduce a/c noise, V8 only. 4/2002 V & W L813616 9/1/02
New TX Valve 92117402 (TGK) new supplier – V6 Only - V & W L854345 11/4/02
New blower motor resistor 92146293 (single thermal strip fuse) C60 control only - VX,VU L885714 1/7/02
GROUP 3 – FRONT SUSPENSION Techline Model P.S.N. Built date
Extra grease added to front manual locking hubs. Refer Techline for BPs 1/2002 UBS, TF Refer TL. Refer TL.
GROUP 4 – REAR SUSPENSION Techline Model P.S.N. Built date
LSD “Chatter” Additive & Seal in all Final Drive Units (VS/T/X/U/WH) 4/2002 V, W L762226 20/08/01
Revised Rear X-member with mass dampers for moan in LWB Gen3 A/T 8/2002 VX,WH L908900 23/08/02
V6 LSD Chatter Noise - Sintered Iron Cones Replace Cast Cones 9/2002 VX,Y,WH L915667 12/09/02
Rear Axle Gears – Improved Grinding & Checking to Reduce Backlash - V, W L903000 12/08/02
Drive Shaft Spline Axial Freeplay Reduced (“Cyclic Knock” Reduction) - V, W L901000 06/08/02
GROUP 5 – BRAKES Techline Model P.S.N. Built date
Revised Rr brake shoes to reduce squeal. Refer Techline Issue 1/2002 for BPs TF
Revised front brake pads to reduce squeal.(non ABS) W0L0TGF482520462 5/2002 TS ISOVIN 14/6/02
Pk brake cable brkt with dampers to prev ent Rr brake noise from W0L0TG F3535043736 6/2002 TS & TT - -
GROUP 6A – ENGINE Techline Model P.S.N. Built date
Revised Belt Tensioner to Reduce Belt Chirp Under Hard Accel’n - Gen3 A/T V & W L818822 24/1/02
Graphal coated pistons, revised rings, oil pickup & dipstick from Eng. No. VF012330001 V & W - Aug., ‘01
Use of above engines in M/T vehicles (only) V & W L785247 15/10/01
Use of above engines in ALL vehicles V & W L813793 08/12/01
Gen3 engine cover support bracket bumpers revised 5/2002 V & W L863282 11/5/02
V6 Cyl. Head Asm. Process Revised to Improve Valve Guide Durability Eng.
No. VH113989 VX,VU L717601 11/4/02
Gen III Eng. – Revised Oil Pick Up Tube, Dipstick, Oil Volume, Pistons & Rings 6/2002 V & W ref TL ref TL.
V6 S/C Drive Belt Revised to Improve Durability & Misalignment Tolerance - V & W L818214 18/1/02
V6 Engine Initial Oil Fill Increased 200ml at Eng. No. VA245613 (VX/V2/VU/WH) - V & W L896810 26/07/02
Revised Timing Chain Components for Improved Durability –Z22SE engine 10/2002 TT & TS refer TL -
V6 M/T Spigot Bush Installation Tooling R evised at Eng No. VA221827 (Updated) 11/2002 V & W L865092 13/05/02
V6 M/T Spigot Bush Revised Lube in use at VAP 11/2002 V & W L953884 07/12/02
V6 Oil Fill Quantity to “FULL” within 5ml (Eng. No. VR272383) - VY & WH L939766 07/11/02
HOLDEN SERVICE TECHLINE_______________________________________________________________DECEMBER, 2002
5
Breakpoint Summary – 2002 – Continued
GROUP 6C – E NGINE MANAGEMENT Techline Model P.S.N. Built date
GROUP 6K – ENGINE COOLIN G Techline Model P.S.N. Built date
GROUP 6M – ENGINE FUEL Techline Model P.S.N. Built date
GROUP 6Y – ENGINE ELECTRICA L Techline Model P.S.N. Built date
Spark plug lead heat shields revised – From Eng No VR213384 6/2002 V&W L851016 5/4/02
Starter Motor Supplier Changed (Delco to Mitsubishi) - V & W L955769 12/12/02
GROUP 7A – MANUAL TRANSMISSION Techline Model P.S.N. Built date
Revised shift lever inner boot on GenIII 6 speed M/T 3/2002 V&W L832048 21/2/02
Gen 3 M/T gearshift knob glued to lever 2/2002 V&W L867791 22/5/02
V6 spigot bush installn. process revised to improve durability Eng No. V A 221827 - VX,VU L865092 13/5/02
Clutch reservoir (corrugated) hose intro. for extra engine cover clearance - VX,VU,V2 L867195 18/05/02
Clutch Lower Hydraulic Pipe Revised for Additional Exhaust Clearance - VY V8 L948959 27/11/02
GROUP 7B – AUTOMATIC TRANSMISSION Techline Model P.S.N. Built date
Revised valve body spacer plate and gaskets in 4L60E from Julian Date 1 002 1/2002 V &W - -
V6 Engine/Trans. Rear Mount Revised to Limit Travel 9/2002 V & W L912000 30/08/02
Neutral Start/Back-Up Switch Revised (Potting mixture now non-adhesive) - V & W L915375 12/09/02
GROUP 8 – FUEL TANK & EXHAUST Techline Model P.S.N. Built date
Modular Reservoir Asm connector revised V8 - V&W L891248 15/7/02
Modular Reservoir Asm connector revised V6 - V&W L892099 16/7/02
Modular Reservoir Asm connector revised V6 Supercharged - V&W L893057 18/7/02
Exhaust muffler alignment to rear fascia revi sed 10/2002 VY V6 L933057 25/10/02
Revised Fuel Filler Cap to prevent sticking in filler neck. 11/2002 VU,VY Ute L937599 4/11/02
GROUP 9 – STEERING Techline Model P.S.N. Built date
New steering column assembly with revised upper bearing 2/2002 V/W L836665 4/3/02
New Pwr Strg. Pump Pulley (longer boss) to improve belt alignment- Gen III - V & W L858938 3/5/02
Strg Gear Assemblies with revised rack bush to prevent graunch noise 10/2002 YG refer TL 6/8/02
V6 P/S Reservoir Retention Confirmed 11/2002 VY L943179 14/11/02
GROUP 10 - WHEELS & TYRES Techline Model P.S.N. Built date
Wheel centre cap spring clip added to prevent dislodgement 10/2002 V2 L924425 3/10/02
GROUP 12 - GENERAL ELECTRICAL Techline Model P.S.N. Built date
Revised turn signal switch fitted for improved cancelling W0L0XCF6824004516 1/2002 XC ISOVIN 24/8/01
BCM with revised software to prevent BCM lockup VXII L812036 13/12/01
Remote Sender Unit Operating Frequency Revised From 315 to 433 MHz 4/2002 TS refer TL refer TL
BCM with revised software to overcome various complaint conditions 5/2002 XC refer TL refer TL
Roof mounted antenna base nut - revised serrations to prevent loosening 5/2002 XC,TS refer TL refer TL
Telematics speaker wi ring crimping improved to avoid loss of continuity - V & W L862278 9/5/02
Instrument cluster connector revised (grey colour) 8/2002 XC refer TL 7/1/02
Horn pad revised to prevent contact w ith radio remote switches 10/2002 VY L923025 2/10/02
Sedan tail lamp mounting revised to prevent ov erflush condition 10/2002 VY L923486 2/10/02
I n s t . C l u s te r D T C 1 0 C l e a re d o n V e h ic l e s a t V AP - VY L923392 03/10/02
T u r n S i g na l S w it c h W i r in g R e - ro u t e d to R e d u c e T en s i o n 11/2002 XC ISOVIN 27/09/02
Boot Release Button Hole Plug Fitted to Wagon & Ut e (replaces unused switch) - VY L941573 13/11/02
NOTE: Prior to submitting a PIR, check all published breakpoints. PIRs are only required on complaint vehicles built after
the breakpoint established for rectification of a recognised vehicle condition.