HOLDEN SERVICE TECHLINE _____________________________________________________________ SEPTEMBER, 2003
4
BREAKPOINT SUMMARY – 2003
NOTE. Prior to submitting a PIR, check all published breakpoints. PIRs are only required on complaint vehicles built after the breakpoint
established for rectification of a recognised vehicle condition.
NOTE: New items are listed in bold italics
GROUP OB – GENERAL Techline Model P.S.N. Built date
Last WH Series 2 WHII L987828 12/3/03
First WK (full production) WK L100416 1/4/03
First V2 Series 2 V2 II L959133 18/12/02
First VY Chassis Cab (Full production) VY L112322 7/5/03
First VY Crew Cab VY L151602 24/7/03
GROUP 1 – BODY Techline Model P.S.N. Built date
Door trims revised to eliminate door knob rattle from JSAGHY81S00110001 1/2003 YG ISOVIN 3/9/02
Engine Hood Insulator Deleted 1.8L only - W0L0TGF0835088541 2/2003 TS ISOVIN 25/11/03
Change to new clearcoat with faster hardening properties - All V&W - 8/1/03
Improved spoiler gasket material with reduced creep for improved sealing 5/2002 V L109806 15/4/03
Ute roof ditch moulding material revised to overcome falling off complaint. 5/2003 VY ute L102713 2/04/03
Console storage compartment revised to prevent door breakage 5/2003 VY L973271 11/2/03
Revised glovebox assembly to resist distortion 7/2003 V & W L982236 10/3/03
M10 weldnuts replaced by M12 on rear cross beam for tow bar installation 8/2003
VY Reg Cab
L141969 14/7/03
GROUP 2 – HEATING AND A/C Techline Model P.S.N. Built date
GROUP 3 – FRONT SUSPENSION Techline Model P.S.N. Built date
Stabiliser Drop Link Bush material revised to prevent splitting 3/2003 V & W L991753 20/3/03
Revised front wheel bearings from JSAGHY81S00111647 6/2003 YG ISOVIN 23/1/03
Front spring seat realigned to stop dust cover noise - W0L0TGF4835227725
9/2003 TS ISOVIN 10/6/03
GROUP 4 – REAR SUSPENSION Techline Model P.S.N. Built date
Dampener removed from rear crossmember, Manual Trans. vehicles only - VY L976377 12/2/03
GROUP 5 – BRAKES Techline Model P.S.N. Built date
Brake & Clutch fluid colour change from green to amber 3/2003 V & W L117950 9/5/03
GROUP 6A – ENGINE Techline Model P.S.N. Built date
V8, first use of multi layered steel head gasket – Engine No. VF011550001 V/W N/A 06/2001
V6 – New Oil Fill Station Commissioned Dec., 2002 – Eng. No. VA297800 V6 TBA Jan 03
First V8 engine built in USA with reduced piston pin clearance (refer DL 04/03)
VF030860001 (27/3/03)
First V8 engine (VF030982395) in a vehicle with reduced piston pin clearance na V/W L129096 3/6/03
GROUP 6C – ENGINE MANAGEMENT Techline Model P.S.N. Built date
Revised engine calibration (at vehicle assembly plant )for DTC P0335.
TS - W0L0TGF4835247580(July 03), XC Sri – W0L0XCF0844005494 (Aug 03)
6/2003 - TS,
- XC SRi ISOVIN
GROUP 6K – ENGINE COOLING Techline Model P.S.N. Built date
V6 Thermostat Additional Supplier Quality Improvements L960074 19/12/02
Gen III Upper Radiator shroud – additional fastener on LHS 6/2003 V&W L978113 19/2/03
Improved radiator to side tank joint to reduce leaks V&W L153099 28/7/03
GROUP 6M – ENGINE FUEL Techline Model P.S.N. Built date
GROUP 6Y – ENGINE ELECTRICAL Techline Model P.S.N. Built date
Decoupler pulley fitted to alternator to reduce drivebelt tensioner rattle noise 3/2003 TS refer TL refer TL
HOLDEN SERVICE TECHLINE______________________________________________________________SEPTEMBER, 2003
5
BREAKPOINT SUMMARY 2003 – continued:
GROUP 7A – MANUAL TRANSMISSION Techline Model P.S.N. Built date
Brake & Clutch fluid colour change from green to amber 3/2003 V & W TBA TBA
M/T revision to prevent prem. failure of 2nd Synchro ring JSAGHY81S00112283 6/2003 YG ISOVIN 12/2/03
Reinforcement plate added to Gen III M/T Shifter (Refer Techline Issue 4, Page 7) 4/2003 V L139883 26/06/03
GROUP 7B – AUTOMATIC TRANSMISSION Techline Model P.S.N. Built date
GROUP 8 – FUEL TANK & EXHAUST Techline Model P.S.N. Built date
Exhaust pipe front heat shields revised to stop buzz/vibration 6/2003 WK L119610 12/5/03
GROUP 9 – STEERING Techline Model P.S.N. Built date
Barcode label repositioned on steering wheel to avoid horn operating 1/2003 VY L968463 29/1/03
Revised ignition barrel to prevent key jamming 3/2003 TS,TT,XC refer TL ref TL
Strg. Col. Mat’l revised - Aluminium to steel, Attaching bol t – M12 to M15 VY L112104 24/04/03
GROUP 10 – WHEELS & TYRES Techline Model P.S.N. Built date
GROUP 12 – GENERAL ELECTRICAL Techline Model P.S.N. Built date
Glovebox wiring harness repositioned to prevent light staying on. 1/2003 VY L945885 25/11/02
Antenna/power lead connections confirmed tight from W0L0TGF673B003373 2/2003 TS Conv. ISOVIN Oct/2002
Instrument Multifunction LCD with improved fade resistance in high ambients - VY L962339 18/1/03
Addition of rubber cap to glovebox light plunger to prevent light staying on. 1/2003 VY L978539 22/2/03
Revised software to reduce curent draw of Telematics module 4/2003
VX,V2,WH
L933021 25/10/03
Seat belt reminder function added to instrument cluster - VY L993727 26/3/03
Sedan tail lamps extra datum pin for improved assembly fitment 9/2003 VY L150811 22/7/03