HOLDEN SERVICE TECHLINE _______________________________________________________________DECEMBER, 2004

BREAKPOINT SUMMARY – 2004

Prior to submitting a PIR, check all published breakpoints. PIRs are only required on complaint vehicles built after the breakpoint

established for rectification of a recognised vehicle condition.

NOTE: New items are listed in bold italics

GROUP OB – GENERAL Techline Model P.S.N Built date

HBD SAT NAV computer upgrade from PC5100 to PC5400 model 4/2004 V & W L226898 23/1/04

First VZ Commodore (full production) 9/2004 VZ L318917 11/8/04

Service reminder intervals corrected 11/2004 VZ, V6 - 24/11/04

GROUP 1 – BODY Techline Model P.S.N. Built date

Revised door lock knob with access slot for removal tool 2/2004 V & W L238377 18/2/04

Expanding foam added to rocker panel of utes to stop dust/fuel odour 3/2004 VY ute L238316 17/2/04

Door locks revised to overcome sticking, binding etc. 6/2004 VY,WK,V2 L225024 20/1/04

Retaining clip added to carpet in load area on wagons 7/2004 VYII - 11/6/04

Seat recliner lever revised to prevent breakage from MPATFS77H4H517379 8/2004 RA

ref ISOVIN 31/10/03

Tow bar tongue anti rattle bolt added 5/2004 Adventra

L314745 4/8/04

Phone storage compartment linkage arm revised 11/2004 VZ,WL - 2/9/04

GROUP 2 – HEATING AND A/C Techline Model P.S.N. Built date

New design blower motor speed controller for ECC vehs. 2/2004 V & W L236466 10/2/04

Additional screws added to evaporator upper cover to stop whistle noise 4/2004 V & W L233256 29/1/04

Air outlet vent material revised to stop cracking condition MPATFS77H4H501806 4/2004 RA 1/7/03

GROUP 3 – FRONT SUSPENSION Techline Model P.S.N. Built date

Front lower control arm bush rear bolt torque increased to 175-185 Nm 3/2004 Adventra L237289 23/2/04

Springs inverted in front struts to eliminate noise 7/2004 V & W L312667 4/8/04

GROUP 4 – REAR SUSPENSION Techline Model P.S.N. Built date

Revised TCCM for 4WD lockup issues from MPATFS77H4H510581 2/2004 RA

ref ISOVIN Aug 03

Rear leaf spring alignment correct at veh. assembly 5/2004 VY - 2//3/04

Revised spring eye bushes & pinion flange to reduce diff whine. 10/2004 VY,VZ - 9/3/04

GROUP 5 – BRAKES Techline Model P.S.N. Built date

Revised Rr brake discs to avoid scraping on backing plate, Crewman/Reg cab 1/2004 VY L225326 23/1/04

Revised ABS module to eliminate DTC 71 setting unnecessarily 4/2004 VY,V2,WK L239319 20/2/04

Brake booster check valve revised to overcome noise 5/2004 VY,V2,WK L242772 26/2/04

Spring added to centralise park brake shoe to stop scraping noise 7/2004 V & W L316510 9/8/04

GROUP 6A – ENGINE Techline Model P.S.N. Built date

Revised Pistons & Rings, Isuzu 6VD1, 6VE1 V6 Engine No. 187110 - RA - 18/08/03

Revised Valve Stem Seals, Isuzu 6VD1, 6VE1 V6 Engine No. 152076 - RA - 04/09/03

3.8 V6 “Cracked” Con Rods Replace Machined Con Rods at Eng. No. VA375970 - VY L179991 30/09/03

Oil filter adaptor revised to prevent oil weep under head of bolt 5/2004 VY V6 L268085 20/4/04

New supercharger belt to stop squeal on cold start 5/2004 VYII,WK L296679 16/6/04

Introduction of floating pin pistons in Gen III engines from Eng No. VF040340741 - V&W L262272 15/4/04

GROUP 6C – ENGINE MANAGEMENT Techline Model P.S.N. Built date

GROUP 6K – ENGINE COOLING Techline Model P.S.N. Built date

GROUP 6M – ENGINE FUEL Techline Model P.S.N. Built date

GROUP 6Y – ENGINE ELECTRICAL Techline Model P.S.N. Built date

Revised ignition module from engine No. Z14XE20CB4883 1/2004 XC - Oct 03

HOLDEN SERVICE TECHLINE _______________________________________________________________DECEMBER, 2004

GROUP 7A – MANUAL TRANSMISSION Techline Model P.S.N. Built date

Shifter with anti-rattle washers fitted (Trans. Serial No.: TB000021) 1/2004 VT – VY L213500 08/12/03

Gen III M/T Clutch pressure plate bolt torque increased to 70 Nm 2/2004 L234149 12/2/04

Lock nut added to clutch cable from JSAGHY81S00112181 3/2004 YG ISOVIN Mar/2003

Introduction of wider roller bearing front countershaft MPATFR26H3T102672 5/2004 RA ISOVIN 23/5/03

Further improvements to M/T related to 2nd gear Synchromesh issues 7/2004 YG ISOVIN Nov 2003

Gen III M/T fitted with new material clutch slave cylinder to prevent gassing 11/2003 VYII L226105 28/1/04

GROUP 7B – AUTOMATIC TRANSMISSION Techline Model P.S.N. Built date

Shifter pivot pin revised to prevent loosening 5/2004 Adventra L236786 23/2/04

GROUP 8 – FUEL TANK & EXHAUST Techline Model P.S.N. Built date

Revised fuel filler hose (reduced permeability) 3/2004 VY ute L209199 4/12/03

MRA with wire in auxiliary pipe in chassis cab, crewcab, - V6 models 5/2004 VY L288194 8/6/04

MRA with wire in auxiliary pipe in chassis cab, crewcab, cross 8 – V8 models 5/2004 VY L291976 15/6/04

GROUP 9 – STEERING Techline Model P.S.N. Built date

GROUP 10 – WHEELS & TYRES Techline Model P.S.N. Built date

GROUP 12 – GENERAL ELECTRICAL Techline Model P.S.N. Built date

Revised central locking remotes with improved range MPATFS77J4H533835 4/2004 RA 1/4/04

Revised fuel sender card in diesel models. Refer techline for ISOVINS 4/2004 RA

Fuel gauge calibration revised for erratic operation within Full to 3/4 range 8/2004 VY ute,CC L304521 20/7/04

Revised immobiliser software for no crank/no start condition:

Diesel -MPATFS77J4H536880 29/4/04, V6 petrol - MPATFR26H4H539342 18/5/04,

L4 petrol - MPATFR32J4H540437 18/5/04

4/2004 RA 29/4/04

18/5/04

Your Latest Electronic Service Information CD is:

Package: Version: Date Issued:

Passenger SIP 6.10 DEC 2004

Light Commercial SIP 5.1 APR 2004

TIS 2000 56 NOV 2004

TIS2000 LCRV 13.0 JUL 2004

All Holden Dealer Letter Summary – 2004

For a current list of All Holden Dealer Letters look on the Holden Lionheart Portal on your Dealerships PC. Look in the

section titled “HOLDEN SERVICE BULLETINS”