HOLDEN SERVICE TECHLINE ___________________________________________________________________________OCTOBER, 2005

Holden Techlines are written to inform technicians of conditions that may occur on some vehicles, and to provide information that could assist in the

proper service fix of a vehicle. If a condition is described, do not assume the service fix applies to a vehicle or that the vehicle will have that condition.

BREAKPOINT SUMMARY – 2005

Prior to submitting a PIR, check all published breakpoints. PIRs are only required on complaint vehicles built after the breakpoint

established for rectification of a recognised vehicle condition.

NOTE: New items are listed in bold italics

GROUP OB – GENERAL Issue Model P.S.N Built date

GROUP 1 – BODY Issue Model P.S.N. Built date

Dampener added to front seats to eliminate rough fore/aft travel 2/2005 VZ, WL L397250 7 Feb 05

Changes made to overcome condition of window not fully closing 2/2005 V & W L376312 29/11/04

Door check link attaching bolt torque revised from 20 to 27 Nm 3/2005 AH Refer TL 23/8/04

Endgate cables shortened to prevent endgate contacting rear bumper facia 3/2005 Crewman L413997 22/3/05

GROUP 2 – HEATING AND A/C Issue Model P.S.N. Built date

Thicker wall vacuum hose to avoid kinking V- L495209, W – S495707 V &W Car r As shown 24/8/05

GROUP 3 – FRONT SUSPENSION Issue Model P.S.N. Built date

GROUP 4 – REAR SUSPENSION Issue Model P.S.N. Built date

Regular & Crewcab V6 M/T – 3.46 diff added to improve driveline boom VZ L426239 2/5/05

Leaf spring vibration dampener removed from all cab chassis (reg & crew) V6

autos as a result of change to converter clutch lockup strategy

VZ L463408 22/6/05

IRS Circlip Groove Change for Cyclic Knock Improvement V & W L334258 16/9/04

GROUP 5 – BRAKES Issue Model P.S.N. Built date

Revised booster for brake light on condition 6/05 RA Refer TL 20/10/04

GROUP 6A – ENGINE Issue Model P.S.N. Built date

HSV Air Inlet Duct Revised from Enhancements after 11/11/03 04/05 WK, VY L113977 -

GROUP 6C – ENGINE MANAGEMENT Issue Model P.S.N. Built date

Revised cal to overcome high idle speed with a/c on – Gen III M/T models 5/05 VZ various various

Revised EVRV system to overcome EVRV blockage MPATFS77H5H581779 8/05 RA ISOVIN 4/7/05

GROUP 6K – ENGINE COOLING Issue Model P.S.N. Built date

Sealing pellets installed in GenIII & GenIV from engine no. VF042780001

GROUP 6M – ENGINE FUEL Issue Model P.S.N. Built date

GROUP 6Y – ENGINE ELECTRICAL Issue Model P.S.N. Built date

GROUP 7A – MANUAL TRANSMISSION Issue Model P.S.N. Built date

GROUP 7B – AUTOMATIC TRANSMISSION Issue Model P.S.N. Built date

Grease applied to speed sensor to prevent water entry Trans Serial 03MV735125 1/05 ZC V6 A/T 6/1/05

Rev. roller brg. front countershaft MPATFR26J4H510242, Trans Serial No. 38215353 5/2004 RA ISOVIN 23/09/03

Rev shift cable bracket with bushes to reduce Transfer case hash noise 2/2005 Adventra & X8 L419407 18/4/05

GROUP 8 – FUEL TANK & EXHAUST Issue Model P.S.N. Built date

GROUP 9 – STEERING Issue Model P.S.N. Built date

Steering column assembly fixture revised for steering rack centralisation etc. 6/2005 VZ,WL 9/5/05

Power steering pump pulley alignment corrected 8/2005 VZ,WL L468921 30/6/05

HOLDEN SERVICE TECHLINE ___________________________________________________________________________OCTOBER, 2005

Holden Techlines are written to inform technicians of conditions that may occur on some vehicles, and to provide information that could assist in the

proper service fix of a vehicle. If a condition is described, do not assume the service fix applies to a vehicle or that the vehicle will have that condition.

GROUP 10 – WHEELS & TYRES Issue Model P.S.N. Built date

GROUP 12 – GENERAL ELECTRICAL Issue Model P.S.N. Built date

Revised fuel gauge cal. for fuel gauge not displaying Full after filling tank 1/05 VZ V8 Ute L390626 21/1/05

Revised fuel gauge cal. for fuel gauge inaccuracy at low end of gauge Sed & Wag 1/05 VZ,WL V6 L382346 9/12/04

Revised instrument software for Hill descent control icon 1/05 VZ L366285 10/11/04

Instrument Programming revised for Incorrect Service Reminder 1/05 VZ V6 various 24/11/04

Revised CIM to overcome cruise control dropout – W0L0ZCF6851049996 5/05 ZC

Ref ISOVIN 1/12/04

Revised Telematics software for Invalid Location Information 6/05 WL L426688 6/4/05

Revised fuel gauge calibration for complaints of conservative refill 6/05 VZ V6 ute L444651 18/5/05

TPMS module relocated for better reception 7/05 WL L473538 12/7/05

Dust shields added to tail lamps on Crewman 8/05 VZ L486157 10/8/05

Revised PIM to eliminate starter motor engagement problems 8/05 VZ,WL L476387 18/7/05

Your Latest Electronic Service Information CD (at time of publication)

Package: Version: Date Issued:

Passenger SIP 7.5 SEP 2005

Light Commercial SIP 6.1 JUL 2005

TIS 2000 64.0 SEP 2005

TIS 2000 LCRV 17.0 JUL 2005

TIS Wiring Diagrams 20.0 MAY 2005