FD1302
22OCT04
COPYRIGHT
Reproduction in whole or part
prohibited without written approval
HOLDEN LTD
Division of HOLDEN Ltd ACN 006 893 232
FITTING INSTRUCTIONS FOR
AH ASTRA ROOF BARS
Page 1 of 3
Part No. 92148141
TOOLS REQUIRED:
Security Alan Key (included)
FITTING INSTRUCTIONS:
Refer to Figure 1 for the following:
1. Lower the roof bar attachment insert (1) into the roof bar
support (2) tee slot, sliding the roof bar attachment insert
along the roof bar support to lock into position. Insert
adjustment screw (3) and split washer (4) from below.
2. Attach the support locator, (5) inserting the security
screw (6) and split washer (7) through the roof bar
support ensuring a Rubber washer (8) is placed under
side of the support locator to secure the assembly.
NOTE:
The two support locators for the rear roof bar are
identified by the (03) marked on the top face of the
support locator; the notch in the top face must be
against the roof of the vehicle.
The LHS support locator for the front bar is marked (01)
and should be fitted to the roof bar support with the (FL)
label attached to the inside of the roof bar support.
Support locator (02) (for the RHS) is fitted to the side
marked (FR). The notch in the top faces must be
against the roof of the vehicle.
10
2
3
5
6
7
1
99
FIGURE 1
8
4
LOCKLOCK
FD1302
22OCT04
COPYRIGHT
Reproduction in whole or part
prohibited without written approval
HOLDEN LTD
Division of HOLDEN Ltd ACN 006 893 232
FITTING INSTRUCTIONS FOR
AH ASTRA ROOF BARS
FITTING INSTRUCTIONS: - continued...
3. Lift the roof bar mounting point covers (4 places).
Measure across the centres the roof bar fixing nuts at the
front and rear roof bar positions Refer to Figure 2
4. Slide rail guides (9) into the roof bars, measure the
distance between the centre of the two middle holes in
each of the roof bar supports to match the
measurements taken from the vehicle roof and position
the roof bar supports. Ensure the overhang on the roof
bars are equal, hand tighten the adjuster screw (3).
Refer to Figure 1
Refer to Figure 3 for the following:
5. Identify the position of each roof bar according to the
identification label at each end:
FL = Front Left
FR = Front Right
RL = Rear Left
RR = Rear Right
6. Position the roof bars over the vehicle and lower the roof
bars support locator into the roof bar mounting points (4
places).
Refer to Figure 4 for the following.
7. If required, adjust the distance between the roof mounts.
Ensure the overhang on the roof bars remains equal
8. Tighten the adjustment screws (1) (2 places on each
roof bar) to specified torque.
FIGURE 3
FIGURE 2
FIGURE 4
16.0 Nm
11
Page 2 of 3
FD1302
22OCT04
COPYRIGHT
Reproduction in whole or part
prohibited without written approval
HOLDEN LTD
Division of HOLDEN Ltd ACN 006 893 232
FITTING INSTRUCTIONS FOR
AH ASTRA ROOF BARS
Page 2 of 3
FIGURE 5
FITTING INSTRUCTIONS: - continued...
9. Tighten the security screws into captive nuts in the
vehicle roof (1) (2 places on each bar). Refer to Figure 5.
10. Place the keys, security fitting tool and the fitting
instructions into the glovebox of the vehicle.
1
16.0 Nm
1
PARTS LIST
PART NUMBER DESCRIPTION QUANTITY
92148141 ROOF BAR KIT. AH ASTRA 1
NS ROOF BAR (INCLUDING RUBBER STRIP) 2
NS ROOF BAR ATTACHMENT INSERT 4
NS MOUNTING FOOT 4
NS 853-20694-03 MOUNTING FOOT BASE (REAR) 2
NS 853-20694-01 MOUNTING FOOT BASE (FRONT LEFT) 1
NS 853-20694-02 MOUNTING FOOT BASE (FRONT RIGHT) 1
NS END CAP (LOCKING PREFERRED) 4
NS END CAP KEY 2
NS SECURITY MACHINE SCREW M6X25 4
NS MACHINE SCREW M6X12 4
NS FLAT WASHER M6 4
NS SPRING WASHER M6 4
NS 4 PACK SOFT WASHER PAD 1
NS SECURITY ALLEN KEY 1
NS CROSS BAR POSITION LABEL KIT 1
FD1302 FITTING INSTRUCTION 1
FD796 PROOF OF WARRANTY CARD. 1
Record key identification number for reference.
Key No.