NOTE: This Cruise Control Package MUST NOT be

installed to vehicles fitted with traction control.

1. Disconnect vehicle battery.

NOTE: To reinstate the audio system the security

code will be required.

2. Adjust steering wheel to upper most position.

Grasp right hand side of lower cover panel firmly

and pull towards rear of vehicle. Repeat procedure

for left hand side of cover so cover hangs open,

refer fig. 1.

3. Adjust steering wheel to lower most position.

4. Remove single screw from lower steering column

cover, refer fig. 2.

5. Remove upper and lower steering column covers,

refer fig. 2.

TOOLS REQUIRED:

Hole saw (20mm), Centre Punch, Phillips Head Screw Driver, Flat Blade Screwdriver, 10mm Socket,

TECH 2 (optional), Radio Removal Tool (179 1308 0000), Torx Bit T25 Corrosion Protection Paint.,

FITTING INSTRUCTIONS FOR

VX SERIES II CRUISE CONTROL PACKAGE,

5.7L ALLOY V8,

Part No. 92144548

FD1026

19OC01

Page 1 of 13

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FIGURE 2

SCREW

LOWER COVER MUST

BE DISENGAGED

FROM COLUMN LUGS

AS SHOWN

DISENGAGE UPPER

COVER FROM

LOWER COVER

PUSH LOWER

COVER IN THIS

DIRECTION

PULL UPPER

COVER IN THIS

DIRECTION

FIGURE 1

INSTRUMENT

PANEL

LOWER

COVER LOCATING CLIP

3 PLACES

6. Remove four nuts securing the engine dress cover

and remove cover, refer Fig. 3.

NOTE: For MANUAL TRANSMISSION vehicles also

refer to page 12 of these instructions for additional

procedures.

IMPORTANT: Check if stepper motor connector is

clipped to underside of strut tower former, as part of

the original wiring harness, refer fig. 4.

If connector exists, go to step 57.

If connector does not exist, continue installation as

described below.

Use Tech 2 to determine if two globes are already

fitted to cruise control lamps in instrument cluster

(If TECH 2 is not available follow steps 24 to 28 on

page 5 to determine if globes are fitted).

If globes are already fitted, go to step 57.

If globes are not fitted but stepper motor connector

does exist, go to step 24.

7. Unclip and remove engine compartment relay box

cover, refer fig. 5.

FIGURE 5

Page 2 of 13

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FIGURE 4

STEPPER

MOTOR

CONNECTOR

STRUT

TOWER

FORMER

REMOVE

RELAY BOX

COVER

FIGURE 3

FD1026

19OC01

8. Disconnect 3 main wiring harness connectors at RH

strut tower and unclip connectors from former

endcap, refer fig 6.

9. Disconnect former from strut tower, refer fig.6.

10. Swing former inboard to access area directly behind

strut tower, where bonnet release cable comes

through firewall.

11. Remove 3 screws securing instrument end cap and

remove end cap, refer fig. 7.

12. Remove RH rocker panel cover insert, refer fig. 8.

13. Remove front three TORX head screws and loosen

rear most screw with TORX bit T25, refer fig. 9.

14. Lift front of RH inner rocker panel cover and remove

screw securing the shroud lower trim assembly to

the rocker panel, refer fig. 9.

FIGURE 6

WIRING

HARNESS

FORMER

MAIN WIRING

HARNESS

CONNECTORS

Page 3 of 13

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FIGURE 7

INSTRUMENT

END CAP RIGHT SIDE

VENTILATION DUCT

SCREW

(3 PLACES)

FIGURE 9

TORX HEAD

SCREW

(3 PLACES)

SCREW

FIGURE 8

ROCKER PANEL

COVER INSERT

FD1026

19OC01

15. Remove the upper retaining screw, from behind

hood release lever, and remove shroud lower trim

assembly, refer fig. 10.

16. Remove 2 screws securing diagnostics connector t o

instrument panel lower trim and allow connector to

hang, refer fig. 11.

17. Remove 2 scrivets and on vehicles with automatic

transmission, prise off retaining button and detach

the footwell upper closing panel, refer fig. 12.

18. Where fitted, remove front footwell lamp.

FIGURE 10

SCREW

(2 PLACES)

RH SHROUD LOWER

TRIM ASSEMBLY

Page 4 of 13

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Division of HOLDEN Ltd ACN 006 893 232

R.H.F. FOOTWELL LAMP

WHERE FITTED

DIAGNOSTICS

CONNECTOR

SCREW

(2 PLACES)

FIGURE 11

FIGURE 12

SCRIVETS

(2 PLACES)

FOOTWELL

UPPER CLOSING

PANEL RIGHT SIDE

RETAINING

BUTTON

FD1026

19OC01

FIGURE 13

SCREW

(4 PLACES)

SELF TAP

SCREW

INSTRUMENT PANEL

LOWER TRIM RIGHT SIDE

VENTILATION DUCT

SCREW

REMOVE BCM

FROM MOUNT

DRILL

20,0 DIA.

HOLE

BONNET RELEASE CABLE

5.0

20.0

FIGURE 14

Page 5 of 13

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19. Remove 5 screws securing instrument panel lower

trim RHS and remove panel, refer fig. 13.

20. Remove 2 screws securing ventilation ducts, refer

figs. 7 and 13, and remove ducts.

21. Detach BCM from mount, disconnect wiring

connectors and remove BCM, refer fig. 14.

22. Mark and centre punch hole location on firewall,

above bonnet release cable, as per fig. 14. Prior to

drilling, cover carpet to protect from metal filings.

Drill 20mm dia. hole with hole saw, deburr and coat

bare metal with anti-corrosion primer.

23. Insert cruise control patch harness (Part

No.92057293) through drilled hole, from engine

compartment side and seat grommet in hole.

NOTE: If TECH 2 is not available follow steps 24 to 28

to determine if cruise control warning lamp globes are

fitted.

24. Remove radio/cassette/CD from instrument panel

using service tool 179 1308 0000.

Disconnect antenna and if fitted, diversity antenna,

refer fig. 15.

25. Remove rubber cap from transmission console and

remove two screws from transmission console.

Prise out transmission console, disconnecting

power windows harness if required.

FIGURE 15

RADIO/CASSETTE/CD

RADIO REMOVAL TOOL

FD1026

19OC01

26. Remove the seven screws retaining the instrument

facia assembly, and pull facia from retaining clips,

refer fig. 16.

NOTE: Disconnect the headlamp switch connector,

fog lamp switch connector (if fitted), trip computer switch

connector (if fitted), hazard switch connector from main

wiring harness, before removing instrument facia

assembly.

27. Remove 2 screws securing the instrument cluster,

and disconnect instrument cluster connector,

remove instrument cluster, refer fig. 17.

28. Install 2 globes for cruise control lamps to rear of

instrument cluster, refer fig. 18.

SCREWS

(2 PLACES)

INSTRUMENT

CONNECTOR

COMBINED

INSTRUMENTS

ASSEMBLY FIGURE 17

FIGURE 16

SCREW

(7 PLACES)

INSTRUMENT

FACIA ASSEMBLY

Page 6 of 13

G527V8

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FIGURE 18

INSTAL GLOBES FOR

CRUISE CONTROL LAMPS

(2 PLACES)

INSTRUMENT

CLUSTER

FD1026

19OC01

29. Connect instrument patch harness

(Part No. 92066173) to engine compartment patch

harness (Part No. 92057293) with nine pin connectors,

refer fig. 19.

30. Tie strap harness to wiring former at 9 pin connectors,

refer fig. 19.

31. Route harness up through dash frame work above

fuse panel, refer fig. 19.

32. Route 22 pin connector and single grey wire back

through dash framework.

33. Disconnect existing 22 pin connectors and bridge

patch harness 22 pin connectors between, refer fig. 19.

34. Insert grey wire into BCM connector YB164

terminal cavity 8 (circuit 83), refer fig. 20.

NOTE: Terminal will click when fully seated in connector housing.

35. Route white and yellow/red wires over steering column bracket, back through hole in panel and alongside

harness to instrument cluster connector.

36. Insert white wire into connector YB66 terminal cavity 2, refer fig. 19.

37. Insert yellow/red wire into connector YB66 terminal cavity 11, refer fig. 19.

NOTE: Some vehicles come fitted with a yellow/red wire in cavity 11. Remove terminal from this cavity,

insulate and tape back.

38. Fasten patch harness to instrument cluster harness using two tie straps.

39. Reconnect connector to instrument cluster and reinstall instrument cluster with 2 screws.

40. Route remaining harness branch between fuse panel frame and fuse panel wiring, refer fig. 19.

41. Route harness on top of brake switch, above steering column.

1 11

FIGURE 20

10 20

YB164

BCM

GREY WIRE

FROM PATCH

HARNESS

INSERT GREY

WIRE FROM

PATCH HARNESS

INTO CAVITY 8.

INSTRUMENT CLUSTER

CONNECTOR

YB66 INSERT WHITE WIRE

FROM PATCH HARNESS

INTO CAVITY 2

TIE STRAP

NINE PIN

CONNECTORS

TO FORMER

INSERT YELLOW/RED

WIRE FROM PATCH

HARNESS INTO CAVITY 11

REFER TO NOTE, STEP #37

22 PIN CONNECTORS

FIGURE 19

TIE STRAPS

Page 7 of 13

G527V8

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FD1026

19OC01

42. Disconnect brake switch connector from brake

switch, refer fig. 21.

43. Connect patch harness brake switch connector to

brake switch, refer fig. 21.

44. Insert blade terminals into vehicle brake switch

connector (ensure correct wire colors are matched).

45. Insulate blade terminals into connector housing with

electrical tape, refer fig. 21.

46. Fit clip from cruise control package to brake pedal

and adjust.

47. Fit cruise control release switch and attach

connector from patch harness, refer fig. 21.

NOTE: For MANUAL TRANSMISSION vehicles

also refer to page 12 of these instructions for

additional procedures.

48. Route patch harness up alongside steering

column wiring harness to stalk switches,

refer fig. 22.

49. Disconnect RH indicator switch connector, remove

indicator stalk and replace with cruise control/

indicator stalk from cruise control package, refer

fig. 22.

50. Connect patch harness connector to stalk switch,

refer fig. 22.

51. Secure patch harness from fuse panel to stalk

switch with supplied tie straps, refer fig. 23.

FIGURE 23

CRUISE CONTROL

PATCH HARNESS

TIE STRAP

Page 8 of 13

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CRUISE CONTROL

PATCH HARNESS

EXISTING

WIRING

HARNESS

BLADE

TERMINALS

CRUISE CONTROL

RELEASE SWITCH

BRAKE

SWITCH

FIGURE 21

FIGURE 22

RH INDICATOR

STALK ASSEMBLY

RH INDICATOR

SWITCH

CONNECTOR

CRUISE CONTROL

STALK

CONNECTOR

SWITCH

RETAINING

TANGS

FD1026

19OC01

52. Bridge 2 patch harness connectors between the most inboard of the 3 engine and main wiring harness connector

pairs on former end cap, refer fig. 24.

53. Cover main wiring harness/patch harness connector with self adhesive foam (supplied in package).

54. Reinstall 3 connector pairs to former end cap.

55. Route foam covered section of harness behind former and route stepper motor connector lead beneath former to

stepper motor mounting location, refer fig. 24.

56. Route earth lead between stepper motor bracket and inner fender, to existing body earth stud. Attach cruise

control earth terminal to body earth stud, refer fig. 24.

IMPORTANT: Steps 56 to 59 apply only to vehicles which have cruise control wiring incorporated in the existing

vehicle wiring as determined by the presence of an existing stepper motor connector, refer fig. 4.

59. Holding the brake pedal in it's depressed position, install

switch into tubular clip. Push switch forward until the switch

body locates in the clip.

NOTE: Audible 'clicks' will be heard as the threaded

portion of switch assembly is pushed into the tubular clip

toward the brake pedal. Pull brake pedal fully against stop

until audible 'click' sounds can no longer be heard. (Switch

assembly is pushed back out from the clip to provide correct

switch position adjustment). Depress the brake pedal again

and repeat above procedure to ensure that the switch

adjustment is correct (no 'click' sounds).

57. Fit clip from cruise control package to mounting hole of the brake pedal support, refer fig. 25.

58. Untape connector from wiring harness and connect to cruise control release switch.

Page 9 of 13

HOLDEN SERVICE PARTS OPERATIONS

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FIGURE 25

CLIP

ATTACH

CONNECTOR

TO CRUISE

CONTROL

RELEASE

SWITCH

BRAKE

PEDAL

CRUISE CONTROL

RELEASE SWITCH

G527V8

FIGURE 24

MAIN WIRING

HARNESS

CONNECTORS

CONNECT EARTH TERMINAL

TO EXISTING EARTH STUD

TIE STRAP

(2 PLACES)

CRUISE CONTROL

STEPPER MOTOR

CONNECTOR

FD1026

19OC01

60. Disconnect RH indicator switch connector, remove

indicator stalk and replace with cruise

control/indicator stalk from cruise control package,

refer Fig 26.

NOTE: Step 61 onwards applies to all vehicles.

61. Install stepper motor to mounting bracket using 3

screws supplied and tighten (2 - 5Nm), refer fig. 27.

62. Attach connector from patch harness or existing

harness to stepper motor, refer fig.27.

63. Attach cable to rear of stepper motor, route cable

below former and drape over brake booster then

attach to engine harness retention clip on edge of

firewall, refer fig. 28.

64. Route cable alongside throttle cable and attach to

throttle bracket, refer fig. 28, View A.

65. Connect cable end to the stud on the throttle valve

lever, refer fig. 28, View B.

Page 10 of 13

HOLDEN SERVICE PARTS OPERATIONS

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G527V8

CONTROL MODULE

SCREW

(3 PLACES)

2 - 5Nm

WIRING

HARNESS

CONNECTOR

ABS/CRUISE

CONTROL

MODULE

MOUNTING

BRACKET

FIGURE 27

RH INDICATOR

STALK ASSEMBLY

RH INDICATOR

SWITCH

CONNECTOR

CRUISE CONTROL

STALK

CONNECTOR

SWITCH

RETAINING

TANGS

FIGURE 26

FIGURE 28

A-A

THROTTLE

STUD

CRUISE

CONTROL

CABLE

HARNESS

RETENTION CLIP

POWER-

TRAIN

WIRING

HARNESS

FD1026

19OC01

66. Adjust cable by unlocking the adjustment locking

lever, refer fig. 29.

67. Ensure throttle is closed and slide the outer cable to

achieve slack in the inner cable, refer fig. 30. Lock

the adjustment locking lever.

68. Refit strut tower former.

69. Refit relay box cover.

70. Refit the engine dress cover (four nuts).

VX Series ll Service Information

Package (SIP).

71. Refit steering wheel covers (1 screw).

72. Refit instrument facia (9 screws).

73. Refit 2 ventilation ducts (1 screw each duct).

74. Refit diagnostics connector (2 screws).

75. Refit fuse panel lower metal cover (4 screws).

76. Refit BCM.

77. Refit instrument end cap (3 screws).

78. Refit RHS inner rocker panel cover (4 TORX head

screws).

79. Refit RHS rocker panel cover insert, (snap fit).

80. Refit shroud lower trim assembly (2 screws), be

sure aligning pin at lower front of trim engages in

retainer on sheet metal.

81. Close RHS lower cover panel.

82. Re-connect the battery negative lead.

83. Reinstate the audio system by entering the security

code, refer owners manual.

84. Place fitting instructions in the glove box of vehicle.

NOTE: After installation, check operation of cruise

control, (including lamps in instrument panel) in

accordance with Section 12C, Instruments,

Wiper/Washers & Horn in

Any problems may be corrected using

this section of the SIP.

Page 11 of 13

G527V8

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FIGURE 30

FIGURE 29

OUTER

CABLE

ADJUSTMENT

LOCKING LEVER

THROTTLE

BRACKET

THROTTLE

VALV E

LEVER

THROTTLE

STUD

INNER

CABLE

FD1026

19OC01

1. Adjust steering column to upper position.

2. While depressing the clutch pedal, install clutch

switch, refer fig. 31.

3. Rotate switch 90 degrees to secure position.

4. Fit the patch harness to the clutch switch,

refer fig. 31.

5. Route the patch harness over the main wiring harness

and steering column, refer fig. 32.

6. Fit the patch harness connectors to the cruise control

release switch and main wiring harness connector,

refer fig. 31.

FITTING INSTRUCTIONS FOR VX SERIES II

CRUISE CONTROL PACKAGE, MANUAL TRANSMISSION

CLUTCH SWITCH (92077936) AND PATCH HARNESS (92075048)

Page 12 of 13

G527V8

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

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Division of HOLDEN Ltd ACN 006 893 232

FIGURE 32

FIGURE 31

CRUISE CONTROL

RELEASE SWITCH

PATCH

HARNESS

CLUTCH

SWITCH

CLUTCH

PEDAL

BRACKET

PARTIAL STEERING COLUMN

SHOWN FOR CLARITY

ENSURE PATCH HARNESS

IS ROUTED OVER MAIN WIRING

HARNESS AND STEERING COLUMN

AS SHOWN

FD1026

19OC01

PART NUMBER DESCRIPTION QUANTITY

FITTING INSTRUCTIONS

VX SERIES II CRUISE CONTROL PACKAGE (92144548),

5.7L ALLOY V8

PARTS LIST

25336985 STEPPER MOTOR & CABLE ASSEMBLY 1

92138364 BOLT - STEPPER MOTOR TO WHEELHOUSE 3

92057293 PATCH HARNESS - ENGINE BAY 1

92066173 PATCH HARNESS - CABIN 1

92089543 SWITCH - TURN SIGNAL/CRUISE 1

09794682 SWITCH - BRAKE 1

92138622 CLIP - C/CONTROL BRAKE SWITCH MOUNT 1

7436769 STRAP - 220MM 5

SP3516 STRAP - 180MM 6

92140551 LAMP ASSEMBLY - INSTRUMENT 2

FD1026 FITTING INSTRUCTIONS BOOKLET 1

FD796 WARRANTY CARD

NOT INCLUDED IN CRUISE CONTROL PACKAGE, BUT MANDATORY TO FIT

TO VEHICLES WITH MANUAL TRANSMISSION (REFER PAGE 12):-

92077936 SWITCH - CLUTCH 1

92075048 PATCH HARNESS - CLUTCH SWITCH 1

Page 13 of 13

G527V8

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Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

FD1026

19OC01