FITTING INSTRUCTIONS FOR

VY AND WK STATESMAN/CAPRICE

REAR ASHTRAY/CIGAR LIGHTER PACKAGE

Part Number 92146210

Page 1 of 10

G791

Reproduction in whole or part

prohibited without written approval

HOLDEN SERVICE PARTS OPERATIONS

Division of HOLDEN Ltd ACN 006 893 232

FD1067

11MA03

Page 2 of 10

Reproduction in whole or part

prohibited without written approval

FITTING INSTRUCTIONS FOR

VY AND WK STATESMAN/CAPRICE

REAR ASHTRAY/CIGAR LIGHTER PACKAGE

TOOLS REQUIRED:

Special Tool KM6067, Phillips Head Screwdriver, Flat-blade

Type Screwdriver, 10mm Socket and Insulating Tape.

FITTING INSTRUCTIONS:

Disassembly Procedure

1. Disconnect the battery.

CAUTION: This may impact or damage electrical

systems in the vehicle, Body Control Module,

Entertainment System, Electric Sun Roof, etc unless

correct instructions are followed. Please contact your

Holden Retailer for further information.

NOTE: To reinstate the audio system, the security

code will be required.

For Vehicles without Navigation System, go to

Page 4, Step 10.

For vehicles with Navigation System, proceed as follows:

2. VY & WK

Remove the radio assembly as follows.

Refer Figure 1.

A. Insert Special Tools KM6067 (1) into the holes

on each side of the radio assembly.

VY & WK

Remove the right hand side instrument panel lower

extension side trim as follows. Refer Figure 2.

A. Move the right hand front seat to its rearmost

and uppermost position.

While applying outwards pressure on the tools

(towards each outer side of the radio), pull the

radio assembly out of the radio housing.

NOTE: The wiring connectors remain attached to the

radio housing and will disconnect on the removal of

the radio.

B. Open the instrument panel lower trim panel (1)

and remove the two screws (2) attaching the

instrument panel lower extension side trim (3) to

the instrument panel - Refer View A.

C. Prise the rear of the trim panel (3) downward to

disengage it from the floor console retaining clip

(4) - Refer View B.

D. Remove the side trim (3).

4. Disconnect the remote control harness from the

cockpit navigation wiring harness connector (5).

Refer Figure 2, View C.

FIGURE 1

HOLDEN SERVICE PARTS OPERATIONS

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G791

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VIEW

FIGURE 2

FD1067

11MA03

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FITTING INSTRUCTIONS: - continued

Disassembly Procedure -continued

5. VY ONLY

Remove the navigation escutcheon (1) by grasping

the top edge of the escutcheon and pivoting away and

up from the navigation display. Refer to Figure 3.

6. WK ONLY

Gently prise the floor console cover assembly (1) from

the floor console (2) and unclip each of the six

fastener clips (3) at the points indicated.

Refer Figure 4.

7. WK ONLY

Disconnect the hazard warning switch connector (4)

and auxiliary switch connector (5) from underneath

the floor console cover assembly.

Refer Figure 4.

WK ONLY

NOTE: To assist removal of the floor console cover,

wedge a flat blade screwdriver with the blade

wrapped with cloth between the transmission selector

assembly applique (1) and the floor console cover (2)

as shown. This will prevent the selector assembly

applique from getting caught on the console cover

when the console cover is raised. Refer Figure 5.

FIGURE 3

WK ONLY

1VY ONLY

WK ONLY

Page 3 of 10

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HOLDEN SERVICE PARTS OPERATIONS

Division of HOLDEN Ltd ACN 006 893 232

G791

FIGURE 4

FIGURE 5

FD1067

11MA03

Page 4 of 10

Reproduction in whole or part

prohibited without written approval

HOLDEN SERVICE PARTS OPERATIONS

Division of HOLDEN Ltd ACN 006 893 232

G791

FITTING INSTRUCTIONS: -continued.

Disassembly Procedure -continued

Remove the navigation display assembly (1) as follows.

A. Remove the three nuts (2) securing the

navigation display mounting bracket to the radio

housing. Refer Figure 7.

B. Slowly pivot the lower part of the Navigation

display assembly up and to the rear of the

vehicle.

C. Disconnect the wiring harness connector from

the navigation display unit.

D. Remove the navigation display assembly.

8. VY & WK

Remove the remote control, cradle and presenter as

follows. Refer Figure 6.

A. Remove the remote control (1) from the cradle

(2).

B. Remove the three screws (3), lift the cradle and

place to one side.

IMPORTANT: Do not place undue stress on the

remote control cable wiring harness.

C. Remove the two screws (4) and lift the

presenter.

NOTE: It is not necessary to completely remove the

presenter/wiring harness.

VY & WK

10. VY & WK

For Vehicles without Navigation System, remove the

floor console front compartment liner (1) by lifting

upwards to disengage the retaining lugs.

Refer Figure 8.

NOTE: For Vehicles with Navigation System, go to

Page 5, Step 12.

2 0.6 - 1.0 Nm

10.7 - 1.0 Nm

FIGURE 6

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2.0 - 3.0 Nm

FIGURE 7

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FIGURE 8

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FD1067

11MA03

FITTING INSTRUCTIONS: - continued

Disassembly Procedure -continued

11. VY & WK

Remove the floor console cover assembly as follows.

Refer Figure 9.

A. Remove the screw (1) attaching the floor

console cover assembly (2).

NOTE: Vehicles fitted with navigation system do

not have this screw.

B. Prise the cover assembly from the floor console,

six places (3). Refer to View A.

C. Lift the cover assembly up from the rear,

disconnect the wiring connector (4) from the

side window switch assembly and any auxiliary

switches if fitted, and remove the cover

assembly.

12. VY & WK

Remove the instrument panel lower extension side

trims as follows. Refer Figure 10.

LEFT HAND SIDE TRIM REMOVAL:

A. Move the left hand front seat to its rearmost

position.

B. Remove the screw (1) attaching the instrument

panel lower extension side trim (2) to the floor

console. Refer to View A.

C. Open the instrument panel compartment and

remove the two screws (3) attaching the side

trim (2) to the instrument panel. Refer to View B.

D. Remove the side trim.

RIGHT HAND SIDE TRIM REMOVAL

A. Refer to Page 2, Step 3.

Page 5 of 10

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HOLDEN SERVICE PARTS OPERATIONS

Division of HOLDEN Ltd ACN 006 893 232

G791

11.0 - 3.0 Nm

FIGURE 9

VIEW

VY SHOWN

FIGURE 10

VIEW

11.0 - 3.0 Nm

11.0 - 3.0 Nm VY SHOWN

FD1067

11MA03

Page 6 of 10

Reproduction in whole or part

prohibited without written approval

FITTING INSTRUCTIONS: - continued

13. VY & WK

Remove the floor console compartment. Carefully

grasp the liner (1) and disengage the two lugs (2).

Refer Figure 11.

14. VY & WK

Remove the floor console as follows.

Refer to figures 12, 13 & 14.

A. For automatic transmission vehicles.

Refer Figure 12.

Remove the screw (1), four places, attaching the

console to the automatic transmission selector

assembly.

B. For manual transmission vehicles.

Refer Figure 13.

Use a fine flat-blade screwdriver to disengage

the lug (1), attaching the manual transmission

gear lever boot assembly (2) to the console, two

places front and rear. Remove the boot

assembly from the console and raise it over the

gear knob.

NOTE: Do not attempt to remove the gear knob

from the gear lever shaft as it is glued in place.

11.0 - 3.0 Nm

FIGURE 11

FIGURE 12

FIGURE 13

HOLDEN SERVICE PARTS OPERATIONS

Division of HOLDEN Ltd ACN 006 893 232

G791

FD1067

11MA03

VY SHOWN

Page 7 of 10

Reproduction in whole or part

prohibited without written approval

FITTING INSTRUCTIONS: - continued

Refer Figure 14.

C. Remove the two nuts (1) attaching the floor

console (2) to the vehicle floor.

D. Remove the two screws (3) attaching the front of

the console to the instrument panel assembly.

E. As required, disconnect any console wiring

connectors.

F. Lift the rear of the console upward and remove.

NOTE: The console rear air duct will disconnect

from the console front air duct during removal.

The rear air duct will remain with the console.

15. VY & WK

Remove the rear air outlet housing as follows.

Refer Figure 15.

A. Remove the screw (1), one place each side,

attaching the floor console rear air outlet

housing assembly (2) to the floor console.

B. Remove the housing (2) by swinging the lower

edge rearward and detaching the upper tangs.

16. VY & WK

Remove the floor console rear compartment as

follows. Refer Figure 16.

A. Remove the rear compartment liner (1).

B. Remove the screw (3), two places attaching the

compartment to the rear air outlet housing

assembly (4).

C. Tilt the compartment (2) downwards slightly and

disengage the two lugs (5) from beneath the

compartment and remove.

1.0 - 3.0 Nm

11.0 - 3.0 Nm

1.0 - 3.0 Nm

FIGURE 14

FIGURE 15

FIGURE 16

HOLDEN SERVICE PARTS OPERATIONS

Division of HOLDEN Ltd ACN 006 893 232

G791

FD1067

11MA03

VY SHOWN

FITTING INSTRUCTIONS: - continued

17. VY & WK

Install the ashtray assembly (1) to the rear air outlet

housing assembly (2). Tighten the retaining screws to

the specified torque. Refer Figure 17.

18. VY & WK

Install the rear patch harness. Refer Figure 18.

IMPORTANT:

To aid correct routing of the rear patch harness, the

harness has a white mark in four places. The patch

harness is tie strapped to the main wiring harness at

three of these white marks. The end of the harness

with two electrical connectors goes to the front of the

vehicle.

A. Loosely position the rear patch harness along

the right hand side of the transmission tunnel.

B. Align the first white band of the rear patch

harness (1) with the front edge of the main

vehicle wiring harness reinforcement stay (2).

Refer View A, Figure 18.

Page 8 of 10

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prohibited without written approval

113

1.0 - 3.0 Nm

FIGURE 17

C. Whilst the first white band is aligned, tie-

strap (3) the rear patch harness at the

second white band (4) to the main vehicle

wiring harness (5).

Refer View A, Figure 18.

D. Tie-strap (6) the rear patch harness to the

main vehicle wiring harness (7) at the

third white band (8).

Refer to View B, Figure 18.

E. Tie-strap (9) the rear patch harness to the

main vehicle wiring harness (10) at the

fourth white band (11).

Refer to View C, Figure 18.

VIEW BVIEW C

FIGURE 18

VIEW A

T\CT\C

Power

10 11

HOLDEN SERVICE PARTS OPERATIONS

Division of HOLDEN Ltd ACN 006 893 232

G791

FD1067

11MA03

11.0 - 3.0 Nm

Page 9 of 10

Reproduction in whole or part

prohibited without written approval

FITTING INSTRUCTIONS: - continued

19. VY & WK

Connect the front patch harness connector/s as

follows.

Vehicles without front cigar lighter. Refer to Figure 19.

A. Tape the rear patch harness male connector (1)

(connector with foam tape) to the rear patch

harness (2).

B. Connect the female rear patch harness

connector (3) to the main wiring harness cigar

lighter connector (4).

Vehicles with front cigar lighter. Refer to Figure 20.

C. Disconnect the front cigar lighter harness

connector from the main wiring harness cigar

lighter connector.

D. Connect the female rear patch harness

connector (3) (connector without foam tape) to

the main wiring harness cigar lighter

connector (4).

E. Connect the female front cigar lighter harness

connector (5) with the remaining male rear

patch harness connector(1) (connector with

foam tape).

20. VY & WK

Position the rear patch lead (1) to the right of the

Airbag Control Module (2). Move both front seats to

their most forward position and loosely fit the console.

Refer to Figure 21.

21. VY & WK

Install the rear air outlet housing (1). Raise the

console (2) at the rear and hold the rear outlet duct at

its highest position so that the housing and duct are

correctly aligned during fitment. Tighten the retaining

screws (3) to the specified torque. Refer to Figure 22.

FIGURE 20

FIGURE 19

FIGURE 21

FIGURE 22

HOLDEN SERVICE PARTS OPERATIONS

Division of HOLDEN Ltd ACN 006 893 232

G791

FD1067

11MA03

VY SHOWN

FITTING INSTRUCTIONS: - continued

22. VY & WK

With the console (1) partially raised at the rear,

connect the rear patch harness connector (2) to the

cigar lighter harness connector (3), then clip the

assembled connectors to the rear of the ashtray. Refer

Figure 23.

23. VY & WK

Reconnect the battery. Check operation of the front (if

fitted) and rear cigar lighters. Reinstate the audio

system by entering the security code, by referring to

the owner’s manual.

CAUTION:

This may impact or damage electrical systems in the

vehicle, Body Control Module, Entertainment System,

Electric Sun Roof, etc unless correct instructions are

followed. Please contact your Holden Retailer for

further information.

24. VY & WK

25. VY & WK

Attach the rear ashtray colour coded fascia (1) by

locating the top of the fascia on the ashtray and

swinging the lower edge into position to achieve a

snap fit. Refer Figure 24.

NOTE: The rear ashtray fascia is not part of the

package and must be ordered as a separate part.

26. VY & WK

Place fitting instructions in the vehicles glovebox.

Refit the remaining components in the reverse order to

that of removal. Tighten the appropriate screws to their

specified torque.

Page 10 of 10

Reproduction in whole or part

prohibited without written approval

FIGURE 23

VIEW A

FIGURE 24

HOLDEN SERVICE PARTS OPERATIONS

Division of HOLDEN Ltd ACN 006 893 232

G791

FD1067

11MA03

PART NUMBER DESCRIPTION QUANTITY

92146375 HOUSING ASM - REAR ASHTRAY 1

92146376 PLUNGER - CIGARETTE LIGHTER 1

92146377 RECEPTACLE - ASHTRAY 1

11062449 GLOBE - ASHTRAY LIGHTER 1

92146423 SOCKET & HARNESS ASM. - ASHTRAY 1

9214 5611 HARNESS - PATCH - REAR 1

TIE STRAPS 3

FD1067 FITTING INSTRUCTION BOOKLET 1

PARTS SUPPLIED SEPARATELY, NOT PART OF THE PACKAGE

92121016 FASCIA - ASHTRAY (SS BLACK) 1

92121014 FASCIA - ASHTRAY (DARK TEMPEST) 1

92121017 FASCIA - ASHTRAY (CARRE MAPLE) 1

92121018 FASCIA - ASHTRAY (CHARCOAL MAPLE) 1

WK STATESMAN/CAPRICE

92121015 FASCIA - ASHTRAY (GREY GOLD) 1

VY AND WK STATESMAN/CAPRICE

REAR ASHTRAY/CIGAR LIGHTER PACKAGE

PARTS LIST

VY SHOWN