Reproduction in whole or part

prohibited without written approval

FD1096

26OCT04

HOLDEN LTD

Division of HOLDEN Ltd ACN 006 893 232

FITTING INSTRUCTIONS FOR

VY ROO BAR PACKAGE

Part No. - 92144490

(Silver Clear Finish)

Part No. - 92144491

(Textured Black Finish)

For model applications, refer dealer

Page 1 of 2

TOOLS REQUIRED:

Power Drill, 4.7mm dia. Drill Bit, Pop Rivet Gun.

FITTING INSTRUCTIONS:

Disconnect the battery negative lead.

NOTE: To reinstate the audio system the security code will be required.

1. Disconnect the fog lamps (if fitted).

2. Remove the front fascia & disassemble lower mouth fascia grille and place in owners vehicle. Refer Page 2.

Retain all fasteners.

3. Remove the horn/s (one or two depending on model) from the bumper beam.

4. Remove the front fascia support beam from the vehicle. Refer Page 2.

6. Remove the headlamp assemblies.

7. Install the new front fascia/roo bar support beam, attach the M8 nuts (6 places) and hand tighten.

8. Install the horn/s to the front fascia/roo bar support beam.

9. Install the M10 bolt, spring washer and weld nut plate to the front fascia beam bracket and welded tab on the

front fascia/roo bar support beam. Refer Page 2, View B.

10. Tighten the M8 nuts to 20 - 30Nm (6 places) and the M10 bolts to 45Nm (2 places).

11. Reinstall the headlamp assemblies.

12. Reinstall the front fascia. Refer Page 2.

13. Install the roo bar onto the front fascia/roo bar support beam brackets using the M12 bolts, spring washers

and flat washers supplied in the package, refer page 2. Tighten the M12 bolts to 75Nm (4 places).

14. Remove the number plate from the front fascia and centralise the upper outermost mounting holes with the

dimples in the roo bar. Refer Page 2, View C.

15. Using the upper outermost number plate holes as a template, drill 4.7mm dia. and attach the number plate

using the rivets supplied (2 places).

16. Again, using the number plate as a template, drill two more 4.7mm dia. holes for the number plate mounting

and fix using the rivets supplied (2 places). Refer Page 2, View C.

17. Reconnect the battery negative lead and reinstate the audio system by entering the security code, refer

owner's manual.

18. Check the alignment of the headlamps and fog lamps (if fitted) and adjust as required, refer Service

Information.

19. On completion of the installation, place the fitting instructions in glove box.

Philips Head Screw Driver, Rachet, 10mm Socket, 17mm Socket, 10mm Spanner, 17mm Spanner,

Reproduction in whole or part

prohibited without written approval

FD1096

26OCT04

HOLDEN LTD

Division of HOLDEN Ltd ACN 006 893 232

Page 2 of 2

PRIOR TO DRILLING AT DIMPLE

LOCATIONS , CHECK NUMBER

PLATE MOUNT HOLES MATCH

DIMPLE LOCATIONS. IF NOT,

DRILL TO SUIT PLATE.

VY ROO BAR PACKAGE -

92144490 (Silver Clear Finish)

or 92144491 (Textured Black Finish)

Parts List

PART No. DESCRIPTION QTY

ROO BAR 1

92146302 FASCIA/ROO BAR SUPPORT BEAM 1

BOLT, M12 4

FLAT WASHER, 12mm DIA. 4

BOLT, M10 2

SPRING WASHER, 10mm DIA. 2

WELD NUT PLATE, M10 2

RIVET, 4.5 DIA. 4

FD1096 FITTING INSTRUCTIONS 1

375Nm

45Nm

20 - 30Nm

41 - 3Nm VIEW D

SPRING

WASHER

M8 NUT

(3 PLACES)

M10 WELD

NUT PLATE

FASCIA/ROO

BAR SUPPORT BEAM

M10 BOLT

FASCIA BEAM

BRACKET

VIEW C

M10 BOLT

FASCIA/ROO BAR

SUPPORT BEAM

FRONT FASCIA

SCREW

(3 PLACES)

SCRIVET

(2 PLACES)

M8 NUT

(6 PLACES)

M10 BOLT

(2 PLACES)

M10 WELD NUT PLATE

(2 PLACES)

SPRING WASHER

(2 PLACES)

FASCIA BEAM

BRACKET

PART OF ROO BAR PACKAGE

VIEW B

FRONT FENDER

INNER LINER

SCREW

(2 PLACES)

SCREW

(2 PLACES)

AAAVIEW A

SCREW

(2 PLACES)

REMOVE

GRILLE

USE NUMBER

PLATE AS A

TEMPLATE TO

DRILL 4.7

DIA. HOLES

DRILL 4.7 DIA.

HOLES

AT DIMPLE

LOCATIONS

ROO

BAR

NUMBER

PLATE

RIVET

(4 PLACES)

FLAT

WASHER

(4 PLACES)

M12 BOLT

(4 PLACES)

SPRING

WASHER

(4 PLACES)

SPRING WASHER, 12mm DIA. 4