1. Disconnect vehicle battery

2. Adjust steering wheel to upper most position.

Grasp right hand side of lower cover panel firmly

and pull towards rear of vehicle. Repeat procedure

for left hand side of cover so cover hangs open, refer

fig. 1.

3. Adjust steering wheel to lower most position.

4. Remove single screw from lower steering column

cover, refer fig. 2.

5. Remove upper and lower steering column covers,

refer fig. 2.

FITTING INSTRUCTIONS FOR

VT CRUISE CONTROL PACKAGE, V6 & SUPERCHARGED V6

Part No. 92143632

FD963

06AP00

Page 1 of 11

FD963-01

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

FIGURE 2

SCREW

LOWER COVER MUST

BE DISENGAGED

FROM COLUMN LUGS

AS SHOWN DISENGAGE UPPER

COVER FROM

LOWER COVER

PUSH LOWER

COVER IN THIS

DIRECTION

PULL UPPER

COVER IN THIS

DIRECTION

FIGURE 1

LOCATING CLIP

3 PLACES

INSTRUMENT PANEL

LOWER COVER

IMPORTANT: Check if stepper motor connector is

clipped to underside of strut tower former, as part of the

original wiring harness.

If connector exists, go to step 56.

If connector does not exist, continue installation as

described below.

Use Tech 2 to determine if two globes are already fitted to

cruise control lamps in instrument cluster.

If globes are already fitted, go to step 56.

If globes are not fitted but stepper motor connector does

exist, go to step 23.

6. Unclip and remove engine compartment relay box

cover, refer fig 4.

7. Disconnect 3 main wiring harness connectors at RH

strut tower and unclip connectors from former

endcap ,refer fig 5.

8. Disconnect former from strut tower, refer fig.5.

9. Swing former inboard to access area directly behind

strut tower, where bonnet release cable comes

through firewall.

10. Remove 3 screws securing instrument end cap and

remove end cap, refer fig. 6.

REMOVE

RELAY BOX

COVER

FIGURE 5

FIGURE 4

WIRING

HARNESS

FORMER

MAIN WIRING

HARNESS

CONNECTORS

FD963

06AP00

Page 2 of 11

FD963-02

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

FIGURE 6

INSTRUMENT

END CAP RIGHT SIDE

VENTILATION DUCT

SCREW

(3 PLACES)

FIGURE 3

STEPPER

MOTOR

CONNECTOR

STRUT

TOWER

FORMER

11. Remove RH rocker panel cover insert, refer fig. 7.

12. Remove front three TORX head screws and loosen

rear most screw with TORX bit T25, refer fig. 8.

13. Lift front of RH inner rocker panel cover and remove

screw securing the shroud lower trim assembly to

the rocker panel, refer fig. 8.

14. Remove the upper retaining screw, from behind

hood release lever, and remove shroud lower trim

assembly, refer fig.9.

15. Remove 2 screws securing diagnostics connector t o

instrument panel lower trim and allow connector t o

hang, refer fig. 10.

FIGURE 9

FIGURE 8

SCREW

(2 PLACES)

RH SHROUD LOWER

TRIM ASSEMBLY

TORX HEAD

SCREW

(3 PLACES)

SCREW

FD963

06AP00

Page 3 of 11

FD963-03

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

R.H.F. FOOTWELL LAMP

WHERE FITTED

DIAGNOSTICS

CONNECTOR

SCREW

(2 PLACES) FIGURE 10

FIGURE 7

ROCKER PANEL

COVER INSERT

FIGURE 12

SCREW

(4 PLACES)

SELF TAP

SCREW

INSTRUMENT PANEL

LOWER TRIM RIGHT SIDE

VENTILATION DUCT

SCREW

REMOVE BCM

FROM MOUNT

DRILL

20,0 DIA.

HOLE

BONNET RELEASE CABLE

5.0

20.0

FIGURE 13

FD963

06AP00

Page 4 of 11

FD963-04

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

16. Remove 2 scrivets and on vehicles with automatic

transmission, prise off retaining button and detach

the footwell upper closing panel, refer fig. 11.

17. Where fitted, remove front footwell lamp.

18. Remove 5 screws securing instrument panel lower

trim RHS and remove panel, refer fig 12.

19. Remove 2 screws securing ventilation ducts, refer

figs. 6 and 12, and remove ducts.

20. Detach BCM from mount, disconnect wiring

connectors and remove BCM, refer fig. 13.

21. Mark and centre punch hole location on firewall,

above bonnet release cable, as per fig. 13. Prior to

drilling, cover carpet to protect from metal filings.

Drill 20mm dia. hole with hole saw, deburr and coat

bare metal with anti-corrosion primer.

22. Insert cruise control patch harness (Part

No.92057293) through drilled hole, from engine

compartment side and seat grommet in hole.

FIGURE 11

SCRIVETS

(2 PLACES)

FOOTWELL

UPPER CLOSING

PANEL RIGHT SIDE

RETAINING

BUTTON

23. Remove radio/cassette/CD from instrument panel.

Disconnect antenna and if fitted, diversity antenna,

refer fig. 14.

24. Remove rubber cap from transmission console and

remove two screws from transmission console.

Prise out transmission console, disconnecting

power windows harness if required.

25. Remove the seven screws retaining the instrument

facia assembly, and pull facia from retaining clips,

refer fig. 15.

NOTE: Disconnect the headlamp switch connector,

fog lamp switch connector (if fitted), trip computer switch

connector (if fitted), hazard switch connector from main

wiring harness, before removing instrument facia

assembly.

26. Remove 2 screws securing the instrument cluster,

and disconnect instrument cluster connector,

remove instrument cluster, refer fig. 16.

27. Instal 2 globes for cruise control lamps to rear of

instrument cluster, refer fig. 17.

FIGURE 14

FIGURE 15

RADIO/CASSETTE/CD

SCREWS

(2 PLACES)

INSTRUMENT

CONNECTOR

COMBINED

INSTRUMENTS

ASSEMBLY FIGURE 16

SCREW

(7 PLACES)

INSTRUMENT

FACIA ASSEMBLY

FD963

06AP00

Page 5 of 11

FD963-05

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

FIGURE 17

INSTAL GLOBES FOR

CRUISE CONTROL LAMPS

(2 PLACES)

INSTRUMENT

CLUSTER

28. Connect instrument patch harness(Part No. 92057294)

to engine compartment patch harness(Part No.

92057293) with nine pin connectors, refer fig. 18.

29. Tie strap harness to wiring former at 9 pin connectors,

refer fig. 18.

30. Route harness up through dash frame work above

fuse panel, refer fig. 18.

31 Route 22 pin connector and single grey wire back

through dash framework.

32. Disconnect existing 22 pin connectors and bridge

patch harness 22 pin connectors between, refer fig. 18.

33. Insert grey wire into BCM connector YB164

terminal cavity 8 (circuit 83), refer fig. 19.

NOTE: Terminal will click when fully seated in connector housing.

34. Route white and yellow/red wires over steering column bracket, back through hole in panel and alongside

harness to instrument cluster connector.

35. Insert white wire into connector YB66 terminal cavity 2, refer fig. 18.

36. Insert yellow/red wire into connector YB66 terminal cavity 11, refer fig. 18.

37. Fasten patch harness to instrument cluster harness using two tie straps.

38. Reconnect connector to instrument cluster and reinstall instrument cluster with 2 screws.

39. Route remaining harness branch between fuse panel frame and fuse panel wiring, refer fig. 18.

40. Route harness on top of brake switch, above steering column.

FIGURE 19

10 20

1 11

YB164

BCM

GREY WIRE

FROM PATCH

HARNESS

INSERT GREY

WIRE FROM

PATCH HARNESS

INTO CAVITY 8.

INSTRUMENT CLUSTER

CONNECTOR

YB66 INSERT WHITE WIRE

FROM PATCH HARNESS

INTO CAVITY 2

TIE STRAP

NINE PIN

CONNECTORS

TO FORMER

INSERT YELLOW/RED

WIRE FROM PATCH

HARNESS

INTO CAVITY 11

22 PIN CONNECTORS

FIGURE 18

TIE STRAPS

FD963

06AP00

Page 6 of 11

FD963-06

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

41. Disconnect brake switch connector from brake

switch, refer fig. 20.

42. Connect patch harness brake switch connector to

brake switch, refer fig. 20.

43. Insert blade terminals into vehicle brake switch

connector (ensure correct wire colors are matched).

44. Insulate blade terminals into connector housing with

electrical tape, refer fig. 20.

45. Fit clip from cruise control package to brake pedal

and adjust.

46. Fit cruise control release switch and attach

connector from patch harness, refer fig. 20.

47. Route patch harness up alongside steering

column wiring harness to stalk switches, refer fig.

21.

48. Disconnect RH indicator switch connector, remove

indicator stalk and replace with cruise control/

indicator stalk from cruise control package, refer

fig. 21.

49. Connect patch harness connector to stalk switch,

refer fig. 21.

50. Secure patch harness from fuse panel to stalk

switch with supplied tie straps, refer fig. 22.

FIGURE 22

CRUISE CONTROL

PATCH HARNESS

TIE STRAP

FD963

06AP00

Page 7 of 11

FD963-07

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

CRUISE CONTROL

PATCH HARNESS

EXISTING

WIRING

HARNESS

BLADE

TERMINALS

CRUISE CONTROL

RELEASE SWITCH

BRAKE

SWITCH

FIGURE 20

CRUISE CONTROL/

INDICATOR STALK

FIGURE 21

51. Bridge 2 patch harness connectors between the most inboard of the 3 engine and main wiring harness connector

pairs on former end cap, refer fig. 23.

52. Cover main wiring harness/patch harness connector with self adhesive foam (supplied in package).

53. Reinstall 3 connector pairs to former end cap.

54. Route foam covered section of harness behind former and route stepper motor connector lead beneath former to

stepper motor mounting location, refer fig. 23.

55. Route earth lead between stepper motor bracket and inner fender, to existing body earth stud. Attach cruise

control earth terminal to body earth stud, refer fig. 23.

IMPORTANT: Steps 56 to 59 apply only to vehicles which have cruise control wiring incorporated in the existing

vehicle wiring as determined by the presence of an existing stepper motor connector, refer fig. 3.

58. Holding the brake pedal in it's depressed position, install

switch into tubular clip. Push switch forward until the switch

body locates in the clip.

NOTE: Audible 'clicks' will be heard as the threaded

portion of switch assembly is pushed into the tubular clip

toward the brake pedal. Pull brake pedal fully against stop

until audible 'click' sounds can no longer be heard. (Switch

assembly is pushed back out from the clip to provide correct

switch position adjustment). Depress the brake pedal again

and repeat above procedure to ensure that the switch

adjustment is correct (no 'click' sounds).

56. Fit clip from cruise control package to mounting hole of the brake pedal support, refer fig 24.

57. Untape connector from wiring harness and connect to cruise control release switch.

Page 8 of 11

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

FD963

06AP00

FIGURE 24

CLIP

ATTACH

CONNECTOR

TO CRUISE

CONTROL

RELEASE

SWITCH

BRAKE

PEDAL

CRUISE CONTROL

RELEASE SWITCH

FIGURE 23

CRUISE CONTROL

STEPPER MOTOR

CONNECTOR

MAIN WIRING

HARNESS

CONNECTORS

CONNECT EARTH TERMINAL

TO EXISTING EARTH STUD

TIE STRAP

(2 PLACES)

FD963-08

59. Disconnect RH indicator switch connector, remove

indicator stalk and replace with cruise

control/indicator stalk from cruise control package,

refer Fig 25.

NOTE: Step 60 onwards applies to all vehicles.

60. Install stepper motor to mounting bracket using 3

screws supplied and tighten(2 - 5Nm), refer fig. 26

61. Attach connector from patch harness or existing

harness to stepper motor, refer fig.26.

62. Attach cable to rear of stepper motor, route cable

below former and behind brake booster then attach to

engine harness retention clips along edge of firewall

(3 places),refer fig. 27.

63. SERIES I - Cable to be routed from 2nd last

retention clip on dash panel to throttle cable bracket

in a smooth arc on the inner side of the strut tower

as shown, refer fig. 27.

64. SERIES II - Cable to be routed from last retention

clip on dash panel to throttle cable bracket in a

smooth arc in alignment with the throttle cable

as shown, refer fig. 27

Page 9 of 11

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

FD963

06AP00

FD963-09

CRUISE

CONTROL

CABLE

THROTTLE

CABLE

THROTTLE

CABLE

BRACKET

FIGURE 27

A-A

SECTION

(1 PLACE)

WIRING

HARNESS

RETENTION

CLIP

WIPER

MOTOR

HARNESS

(M.W.H.)

POWERTRAIN

WIRING

HARNESS

CRUISE

CONTROL

CABLE

(SERIES II - 1 PLACE)

C-C

SECTION

THROTTLE

CABLE

THROTTLE

CABLE

THROTTLE

CABLE

REAR

WASHER

HOSE

(WAGON

ONLY)

POWERTRAIN

WIRING HARNESS

CRUISE

CONTROL

CABLE

(2 PLACES)

B-B

SECTION

WIRING

HARNESS

RETENTION

CLIP

THROTTLE

CABLE

POWERTRAIN

WIRING

HARNESS

REAR

WASHER

HOSE

(WAGON

ONLY)

CRUISE

CONTROL

CABLE

SERIES II

SERIES I

HEADLAMP AND

TURN SIGNAL

CONTROL SWITCH

ASSEMBLY

SWITCH

RETAINING

TANGS STEERING

COLUMN

SWITCH

HOUSING

CONTROL MODULE

SCREW

(3 PLACES)

2 - 5Nm

WIRING

HARNESS

CONNECTOR

ABS/CRUISE

CONTROL

MODULE

MOUNTING

BRACKET

FIGURE 26

FIGURE 25

TIE STRAP

CABLE LOCK

2nd LAST

CLIP

65. Unlock cable adjustment locking lever, refer fig. 28.

66. Connect inner cable end to throttle stud then slide

outer cable into throttle bracket, refer fig. 27.

67. Ensure throttle is in closed position, adjust cruise

control cable, using adjuster, to achieve minimum slack.

Flip adjustment lever to lock cable in position.

68. Refit steering wheel covers (1 screw).

69. Refit instrument facia (9 screws).

70. Refit 2 ventilation ducts (1 screw each duct).

71. Refit diagnostics connector (2 screws).

72. Refit fuse panel lower metal cover (4 screws).

73. Refit BCM.

74. Refit instrument end cap (3 screws).

75. Refit RHS inner rocker panel cover (4 TORX head

screws).

76. Refit RHS rocker panel cover insert, (snap fit).

77. Refit shroud lower trim assembly (2 screws), be

sure aligning pin at lower front of trim engages in

retainer on sheet metal.

78. Close RHS lower cover panel.

NOTE: After installation, check operation of cruise

control, (including lamps in instrument panel) in

accordance with VT Series Service Manual, Vol. 6,

Section 12C, Instruments, wiper/washers & Horn. Any

problems may be corrected using this section of the

Service Manual.

FD963

06AP00

Page 10 of 11

FD963-10

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

OUTER

CABLE

LOCK

LOCKING

LEVER

PULL UP

THROTTLE

BODY

VALV E

LEVER

FIGURE 29

FIGURE 28

OUTER CABLE

PART NUMBER DESCRIPTION QUANTITY

FITTING INSTRUCTIONS

VT CRUISE CONTROL PACKAGE (92143632),

V6 & SUPERCHARGED V6

PARTS LIST

25324967 STEPPER MOTOR & CABLE ASSEMBLY 1

92138364 BOLT - STEPPER MOTOR TO WHEELHOUSE 3

92057293 PATCH HARNESS - ENGINE BAY 1

92057294 PATCH HARNESS - CABIN 1

92054763 SWITCH - TURN SIGNAL/CRUISE 1

9794682 SWITCH - BRAKE 1

1361699 CLIP - C/CONTROL BRAKE SWITCH MOUNT 1

7436769 STRAP - 220MM 5

SP3516 STRAP - 180MM 6

92140551 LAMP ASSEMBLY - INSTRUMENT 2

FD963 FITTING INSTRUCTIONS BOOKLET 1

FD796 WARRANTY CARD 1

FD963

06AP00

Page 11 of 11

FD963-11

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232