FITTING INSTRUCTIONS FOR

VX SERIES INSECT SCREENS

Part No. 92142897 EXECUTIVE

Part No. 92142898 BERLINA & CALAIS

Part No. 92142899 ‘S’ & ‘SS’

FD976

28JN00

Page 1 of 6

FD976-01

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

BERLINA & CALAIS

‘S’ & ‘SS’

EXECUTIVE

NOSE GRILLE INSECT SCREENS - EXECUTIVE ONLY

1. Lift bonnet and secure.

2. Undo the four screws attaching the two front facia grille inserts, refer Figure 1, VIEW A.

3. Gently pull the front facia grille inserts up to release them from the bumper moulding, refer Figure 1,

VIEW A.

4. Position the two upper insect screens into the rear of the front facia grilles, refer Figure 1, SECTION

A-A.

5. Re-attach the front facia grilles with the insect screens installed, to the bumper in reversal to steps 2

and 3.

NOTE: Ensure locating pins on lower edge of front facia grille inserts are correctly located into bumper

facia when reinstalling inserts, refer Figure 1, SECTION A-A.

FACIA MOUTH INSECT SCREEN -EXECUTIVE, 'S'& 'SS'

6. From under rear of the facia, position the lower insect screen into the mouth of the facia, refer Figure 1,

SECTION A-A.

7. Ensure the three tabs are facing upwards as the screen must be positioned in front of the lower steel

flange of the bumper support beam and the plastic tabs behind the flange, refer Figure 1, SECTION

A-A.

8. With a sliding motion, position the screen centrally about the mouth of the facia. Clip the body of the

clamps onto the lower section of the mouth of the facia, refer Figure 1, SECTION A-A.

9. Using the screw and washer from the fitting kit, screw the wedge blocks into the clamps bodies so as to

lock up the screen onto the facia, refer Figure 1, SECTION A-A and VIEW B.

FD976

28JN00

Page 2 of 6

FD976-02

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

FITTING INSTRUCTIONS FOR

Part No. 92142897 EXECUTIVE

Part No. 92142899 ‘S’ & ‘SS’

A-A

SECTION

VIEW A

INSECT SCREENS

(GRILLE INSERTS)

GRILLE

INSERTS

SCREW

(4 PLACES)

FRONT

FACIA

GRILLE

INSERT

INSECT

SCREEN

(LOWER

FACIA

SCOOP)

INSECT SCREEN

GRILLE INSERT

(EXECUTIVE

MODELS ONLY)

METAL

BRACKET

BUMPER

SUPPORT

BEAM

GRILLE INSERT

LOCATING PIN

PLASTIC

TAB

CLAMP BODY

CLAMP

WEDGE

BOLT

WASHER

BUMPER

FACIA

Figure 1

Page 3 of 6

FD976-03

FD976

28JN00

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

VIEW B

INSECT SCREEN

(FACIA MOUTH)

BOLT

(2 PLACES)

WASHER

(2 PLACES)

CLAMP WEDGE

(2 PLACES)

EXECUTIVE

'S' & 'SS'

'S' & 'SS' MODELS

EXECUTIVE

EXECUTIVE B

NOSE GRILLE INSECT SCREENS

1. Lift bonnet and secure.

2. Undo the three screws attaching the front facia grille , refer Figure 2, VIEW A.

3. Gently pull the front facia grille forward and up to release them from the bumper facia, refer Figure

2,VIEW A.

4. Position the two upper insect screens into the rear of the front facia grille, refer Figure 2, SECTION

A-A.

5. Install the J-bolts from the front side of the facia grille, ensuring the location aligns with the hole in the

insect screen. Install washers, wing nuts and tighten.

6. Re-attach the front facia grille with the insect screens installed, to the bumper facia in reversal to steps

2 and 3.

NOTE: Ensure locating pins on lower edge of front facia grille inserts are correctly located into bumper

facia when reinstalling inserts, refer Figure 2, SECTION A-A.

FACIA MOUTH INSECT SCREEN

7. From under rear of the facia, position the lower insect screen into the mouth of the facia, refer Figure 2,

VIEW B.

8. Ensure the two tabs are facing upwards as the screen must be positioned in front of the lower steel

flange of the bumper support beam and the plastic tabs behind the flange, refer Figure 2, SECTION

A-A.

9. With a sliding motion, position the screen centrally about the mouth of the facia. Clip the body of the

clamps onto the lower section of the mouth of the facia, refer Figure 2, SECTION A-A.

10. Using the screw and washer from fitting kit, screw the wedge blocks into the clamps bodies so as to

lock up the screen onto the facia, refer Figure 2, SECTION A-A and VIEW B.

FD976

28JN00

Page 4 of 6

FD976-04

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

FITTING INSTRUCTIONS FOR

Part No. 92142898 BERLINA & CALAIS

A-A

SECTION

FRONT

FACIA

GRILLE

WING NUT

WASHER

J BOLT

INSECT

SCREEN

(LOWER

FACIA

SCOOP)

INSECT SCREEN

GRILLE INSERT

BUMPER

SUPPORT

BEAM

GRILLE

LOCATING

TONGUE

PLASTIC

TAB

CLAMP BODY

CLAMP

WEDGE

BOLT

WASHER

BUMPER

FACIA

Figure 2

Page 5 of 6

FD976

28JN00

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

VIEW B

INSECT SCREEN

(FACIA MOUTH)

BOLT

(2 PLACES)

WASHER

(2 PLACES)

CLAMP WEDGE

(2 PLACES)

BERLINA & CALAIS

FD976-05

VIEW A

INSECT SCREENS

(GRILLE INSERTS)

GRILLE

WING NUT

(2 PLACES)

WASHER

(2 PLACES)

SCREW

(3 PLACES)

J BOLT

(2 PLACES)

Parts List

PART No. DESRIPTION QTY

INSECT SCREEN - GRILLE INSERT(LH) 1

INSECT SCREEN - GRILLE INSERT(RH) 1

INSECT SCREEN - FACIA MOUTH 1

CLAMP WEDGE 2

BOLT 2

WASHER 2

FD976 FITTING INSTRUCTION BOOKLET 1

PART No. DESRIPTION QTY

INSECT SCREEN - GRILLE INSERT(LH) 1

INSECT SCREEN - GRILLE INSERT(RH) 1

INSECT SCREEN - FACIA MOUTH 1

CLAMP WEDGE 2

BOLT 2

WASHER 4

J BOLT 2

WING NUT 2

FD976 FITTING INSTRUCTION BOOKLET 1

PART No. DESRIPTION QTY

INSECT SCREEN - FACIA MOUTH 1

CLAMP WEDGE 2

BOLT 2

WASHER 2

FD976 FITTING INSTRUCTION BOOKLET 1

FD976

28JN00

Page 6 of 6

FD976-06

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232

VX SERIES INSECT SCREENS

Part No. 92142897 EXECUTIVE

VX SERIES INSECT SCREENS

Part No. 92142898 BERLINA & CALAIS

VX SERIES INSECT SCREENS

Part No. 92142899 ‘S’ & ‘SS’