FD1307
20DE04
COPYRIGHT
Reproduction in whole or part
prohibited without written approval
HOLDEN LTD
Division of HOLDEN Ltd ACN 006 893 232
FITTING INSTRUCTIONS FOR
ACTUATOR ASSEMBLY KIT
Page 1 of 6
TOOLS REQUIRED:
Flat Blade Screwdriver, Phillips head Screwdriver, Wire Cutters, Solder Iron, Power Drill, 6mm Drill bit, Scissors, Centre
Punch, Hammer, Insulation Tape and Masking Tape.
NOTE: The installation of the new actuator must be carried out by a suitably qualified person.
Part No. 92148143
FD1307
20DE04
COPYRIGHT
Reproduction in whole or part
prohibited without written approval
HOLDEN LTD
Division of HOLDEN Ltd ACN 006 893 232
FITTING INSTRUCTIONS FOR
ACTUATOR ASSEMBLY KIT
FITTING INSTRUCTIONS:
1. Disconnect the negative battery terminal.
IMPORTANT: Disconnecting the vehicle battery may
impact or damage electrical systems in the vehicle -
Body Control Module, Entertainment System, etc.
unless correct instructions are followed. Please
contact your Holden Dealer for further information.
2. If fitted, remove the rear compartment lid carpet. Use a
trim release tool to remove the fir tree clip holding the
carpet. Allow the carpet to hang down. Refer to Figure 2.
3. Remove the screws (1) (2 places) holding the actuator in
position and the screw (2) holding the earth connection.
Refer to Figure 3.
Page 2 of 6
FIGURE 2
FIGURE 1
FIGURE 3
1
1
2
FD1307
20DE04
COPYRIGHT
Reproduction in whole or part
prohibited without written approval
HOLDEN LTD
Division of HOLDEN Ltd ACN 006 893 232
FITTING INSTRUCTIONS FOR
ACTUATOR ASSEMBLY KIT
FITTING INSTRUCTIONS: - continued...
4. Unhook the actuator (1) from the rear compartment latch
mechanism. Disconnect the vehicle body harness (2)
from the actuator and discard the actuator. Refer to
Figure 4.
5. Cut off the actuator connector (1) from the vehicle body
harness. Carefully trim back 50mm of the tape around
the actuator vehicle body harness. Refer to Figure 5.
Refer to Figure 6 for the following:
6. Offer up the actuator patch harness to the vehicle body
actuator harness. Match up the wiring colours, cut the
vehicle body actuator harness to match the wires on the
patch harness.
7. Strip back the wires, taking care to match the wiring
colours. Solder join the two harnesses together.
Page 3 of 6
FIGURE 4
FIGURE 6
1
12
FIGURE 5
FD1307
20DE04
COPYRIGHT
Reproduction in whole or part
prohibited without written approval
HOLDEN LTD
Division of HOLDEN Ltd ACN 006 893 232
FITTING INSTRUCTIONS FOR
ACTUATOR ASSEMBLY KIT
Page 4 of 6
FITTING INSTRUCTIONS: - continued...
8. Use insulating tape (1) to individually insulate each wire.
Retape harness from the vehicle actuator body harness
(2) wrapping to the patch harness (3) wrapping. Refer to
Figure 7.
9. Check the scale on the template located on the last page
of these instructions.
Refer to Figure 8 for the following:
10. Cut out the relevant template on last page and align the
template (1) on the inner skin of the rear compartment lid
as indicated on the template. Hold the template in
position with masking tape.
11. Use a centre punch (2) to mark the position of the new
hole.
12. Remove the template.
13. Use a 6mm drill bit to drill the hole.
IMPORTANT: Use a drill depth gauge (3) set 10mm
back from the end of the drill bit to prevent damage
to the outer skin of the vehicle.
FIGURE 7
1
1
3
FIGURE 8
3
21
2
FD1307
20DE04
COPYRIGHT
Reproduction in whole or part
prohibited without written approval
HOLDEN LTD
Division of HOLDEN Ltd ACN 006 893 232
FITTING INSTRUCTIONS FOR
ACTUATOR ASSEMBLY KIT
FIGURE 9
FIGURE 10
FITTING INSTRUCTIONS: - continued...
Refer to Figure 9 for the following:
14. Feed the actuator (1) into the rear compartment lid
cavity and hook the actuator to the latch mechanism.
15. Align the actuator with the new hole and the hole closest
to the latch mechanism. Use the screws supplied in the
kit to fix the actuator in place.
16. Connect the actuator to the vehicle actuator body
harness (1). Refer to Figure 10.
17. Reconnect the battery.
18. Refit all parts removed in reverse order.
19. Place fitting instructions in glovebox of vehicle.
Parts List
PART No. DESCRIPTION QUANTITY
92148143 ACTUATOR ASSEMBLY KIT 1
92210032 ACTUATOR ASSEMBLY 1
SCREW 2
92148137 PATCH HARNESS 1
FD1307 FITTING INSTRUCTIONS 1
1
1
Page 5 of 6
FD1307
20DE04
COPYRIGHT
Reproduction in whole or part
prohibited without written approval
HOLDEN LTD
Division of HOLDEN Ltd ACN 006 893 232
FITTING INSTRUCTIONS FOR
ACTUATOR ASSEMBLY KIT
COMMODORE
SEDAN
VY
10
20
30
40
50
FOLD ALONG DOTTED
LINE TO CUT OUT KEYHOLE
ALIGN TEMPLATE
TO ACTUATOR
KEYHOLE
TEMPLATES
MARK 6mm Æ
HOLE POSITION
Page 6 of 6