Figure 1

FITTING INSTRUCTIONS

FOR VT COMMODORE HEAT SHIELDS

Part Number 92143259

FITTING INSTRUCTIONS

1. Remove spare wheel from spare wheel well.

2. Sedan - Remove jack handle and jack from stowage compartment. Remove jack stowage

compartment, refer VT Service Manual.

3. Clean floor and spare wheel well on LH side of rear compartment where butyl patch heat shields shall be

attached.

NOTE: Warm heat shields prior to applying to ensure entire area of patch adheres to sheet metal. Attach heat

shields to sheet metal as smoothly as possible.

4. Wagon - a) Peel backing paper from first heat shield. Align top edge of heat shield to top edge of spare

wheel well and rear edge of heat shield approximately 20mm from rear panel. Attach shield

to wall of spare wheel well, refer Figure 2, view A and section A-A.

b) Peel backing paper from second heat shield. Align second heat shield to lower edge of first

heat shield and attach, refer Figure 2, view A and section A-A.

Sedan - a) Attach two heat shields to wall of spare wheel well as described for Wagon (above).

b) Peel backing paper from third and forth heat shields and attach to rear compartment floor,

refer Figure 2, view B and section A-A.

c) Trim fifth and sixth heat shields as shown in Figure 1.

d) Peel backing paper from fifth and sixth heat shields and attach onto jack stowage area wall,

refer Figure 2, view B and section A-A.

5. Refit spare wheel to spare wheel compartment.

6. Sedan - Refit jack stowage compartment then stow jack handle and jack.

HEAT SHIELD 5

HEAT SHIELD 6

CUT AND DISCARD

SHADED SECTIONS

TRIMMING INSTRUCTIONS FOR HEAT SHIELDS 5 AND 6

(FOR SEDAN ONLY)

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HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

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Division of HOLDEN Ltd ACN 006 893 232

85152

REAR OF CAR

NOTE: MARK OUT TRIMMING

DETAILS ON FOIL SIDE OF HEAT

SHIELDS

ALL DIMENSIONS IN MILLIMETERS

SEDAN

HEAT SHIELD FITTING ORDER

WAGON

FD942

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HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

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Division of HOLDEN Ltd ACN 006 893 232

20MM

HEAT SHIELD

(ALIGN TO TOP

EDGE OF SPARE

WHEEL WELL)

(ALIGN TO LOWER

EDGE OF HEAT SHIELD )

VIEW A

JACK

JACK HANDLE

JACK STOWAGE

COMPARTMENT

HEAT SHIELD

(ALIGN TO TOP

EDGE OF SPARE

WHEEL WELL)

HEAT SHIELD

20MM

HEAT SHIELD

VIEW B

HEAT SHIELD 2

(ALIGN TO LOWER

EDGE OF HEAT SHIELD 1 )

HEAT SHIELD 6

PARTS LIST

PART No. DESCRIPTION QTY

6HEAT SHIELD92037805

1st

2nd

3rd

4th

5th

6th

A-A

SECTION

JACK

STOWAGE

COMPARTMENT

WALL OF

SPARE

WHEEL WELL

FITTING INSTRUCTIONS

FOR VT COMMODORE FUEL TANK HEAT SHIELD

Part Number 92037805

FITTING INSTRUCTIONS

1. Thoroughly wash side of tank using warm soapy water and a coarse scrubbing brush to

remove dirt. Wipe tank dry.

2. Wipe side of tank with an oil and wax removing solvent (eg. Prepsol) and wipe dry.

3. Position rear edge of patch 90 to 100 mm past centre line of steel lateral support strap,refer view 'A'

NOTE: Prewarm butyl patch before applying by hand ensuring entire area of patch adheres to tank.

90 - 100 mm

SELF ADHESIVE

HEAT SHIELD

VIEW A

SELF ADHESIVE

HEAT SHIELD

STEEL LATERAL

SUPPORT STRAP

BEGIN ATTACHING

HEAT SHIELD AT

THIS POINT

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HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

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Division of HOLDEN Ltd ACN 006 893 232

FITTING INSTRUCTIONS FOR

VT COMMODORE CENTRE BEARING HEAT SHIELD

Part Number 92053241

FITTING INSTRUCTIONS

1. Loosen centre bearing carrier to underbody retaining bolts, DO NOT REMOVE BOLTS.

2. Slide centre bearing heat shield on top of centre bearing carrier and tighten to correct torque

specification, refer view A.

CENTRE BEARING TO LOWER CUP GUIDE RETAINING BOLT TORQUE SPECIFICATION 20-25Nm

LOOSEN CENTRE BEARING

CARRIER BOLTS.

RETIGHTEN AFTER

INSTALLATION OF

HEAT SHIELD, 20 - 35Nm

NUT - EXISTING

(2 PLACES)

SPACER - EXISTING

(2 PLACES)

HEAT SHIELD -

CENTRE BEARING

BOLT - EXISTING

(2 PLACES)

FRONT OF

VEHICLE

VIEW A

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FD942-4

HOLDEN SERVICE PARTS OPERATIONS

Reproduction in whole or part

prohibited without written approval

Division of HOLDEN Ltd ACN 006 893 232