Cockpit Module Page 5-1
Page 5-1
Section 5
Cockpit Module
ATTENTION
Before performing any service operation or other procedure described in this Section, refer to Section 2
Precautions in this Supplement and Section 00 Warnings, Cautions and Notes in the MY2005 VZ Service
Information for correct workshop practices with regard to safety and/or property damage.
1 General Description ...............................................................................................................................2
Cockpit Module Page 5-2
Page 5-2
1 General Description
The cockpit module is a production line sub-assembly consis ting of the instrument panel, heater and A/C module
assembly, steering column, pedal assembly, wiring, etc. mounted to the dash panel assembl y.
During production, the cockpit module is fitted to the vehicle in one o peration. It is lowered through the windshield
opening and the dash panel assembly is fitted into a channel known as the glue-track, which is part of the front floor
panel extension and hinge pillar inner panel assemb ly.
The glue track is filled with a special silicone adhesive prior to the cockpit module being installed. The dash panel
assembly aligns with several dimples and four bolts secure it to the vehicle: two through the hinge pillar and two in the
plenum area. Once the adhesive cures, the dash panel assembly becomes an integral p art of the body structure.
The dash panel assembl y is clearly visible from within the engine compartment. It is the gloss-black body panel forming
the plenum chamber below the windshield and continuing to the floor panel. The glue-track can be seen where the dash
panel assembly joins the hinge pillars and floor.
The silicone adhesiv e is a specific type for this application a nd is suited for the high temperatures generated within the
engine compartment. It has excellent bonding, sealing a nd longevity characteristics. This technique has been in use for
many years.
The components of the cockpit module, e.g. instrument pa nel, steering column, heater and A/C module assembly, etc.
can be serviced in the normal manner. The dash panel assembly can also be serviced, however due to the fact it is
‘glued-in’, the correct procedures must be followed.
For replacement and repair of the dash panel assembly refer to Section 1E Cockpit Module in the Service Information.