HOLDEN CONSUMABLE BOLTS

VX Series Vehicles

Bolt Description/Application Torque

Specification Extra Torque

Specification SIP Section Reference LTM

Reference Bolt Part

Number Quantity Partfinder

Reference

ENGINE – 3.8 litre V6 – NA & S/C

Oil Pan Retaining Bolt 8 – 12 N.m – 6A1-1 – Engine Mechanical – V6 Engi ne,

3.2 Oil Pan and Seal 00-275 – 1 92064337 18 VY.00A.275

Rocker Arm Pedestal Bolt Stage 1:

11 – 19 N.m Stage 2:

87° – 93° turn angle 6A1-1 – Engine Mechanical – V6 Engi ne,

2.12 Rocker Arm and Push Rods 00-050 – 1 24503515 12 VY.00A.075

Rear Main Oil Seal Housing to

Engine Block Bolt Stage 1:

12 – 18 N.m Stage 2:

47° – 53° turn angle

6A1-1 – Engine Mechanical – V6 Engi ne,

3.14 Rear Main Oil Sea! Housing

Refer text for Torque Sequence 00-200 – 2 24503970 12 VY.00A.200

Flywheel/Flexplate Attaching

Bolt Stage 1:

18 – 22 N.m

Stage 2:

M/T: 80° – 90° turn angle

A/T: 47° - 53° turn angle

6A1-1 – Engine Mechanical – V6 Engi ne,

3.4 Flywheel/Flexplate 00-400 – 1

M/T:

92062871

A/T:

24501365

M/T:

VY.00A.401

A/T:

VY.00A.400

ENGINE – 5.7 litre GEN III V8

M11 Cylinder Head Bolt (Long

and Medium length)

(In Sequence – See Text)

Stage 1:

30 N.m

Stage 2:

90° turn angle

Stage 3:

90° turn angle

6A3 – Engine Mechanical – Gen III V8

Engine,

2.22 Cylinder Head 00-075 – 1

Long Bolt

11588291

Med. Bolt

12560745

Long

8 P/Side

Medium

2 P/Side

VY.00G.050

Crankshaft Balancer Bolt

(See Text for Procedure)

Old Bolt – Initial

New Bolt

330 N.m

Stage 1:

50 N.m Stage 2:

140° turn angle

6A3 – Engine Mechanical – Gen III V8

Engine,

2.24 Crankshaft Balancer 00-540 – 1 12557840 1 VY.00G.100

Connecting Rod Bolt Stage 1:

(All Designs)

20 N.m

Stage 2: (Design ‘A’)

60° turn angle

Stage 2: (Design ‘A’)

75° turn angle

6A3 – Engine Mechanical – GEN III V6

Engine,

3.12 Piston, Connecting Rod and Beari ng 00-550 – 3 12568069 16

Total VY.00G.125

Crankshaft Main Bearing,

M8 Side Bolt 25 N.m – 6A3 – Engine Mechanical – GEN III V6

Engine,

3.13 Crankshaft and Bearings 00-200 – 1 12556127 10 VY.00G.200

Flywheel/Flexplate Attaching

Bolt (In Sequence – See Text) Stage 1:

20 N.m

Stage 2:

50° turn angle

Stage 3:

100° turn angle

6A3 – Engine Mechanical – GEN III V6

Engine,

3.5 Engine Flywheel/Flexpl ate 00-400 – 1

Flywheel

12580709

Flexplate:

12553332

Flywheel

VY.00G.401

Flexplate

VY.00G.400

GEARBOX/CLUTCH

Torque Converter to F lexplate

Attaching Bolt 60 – 70 N.m – 7C4 – 4L60-E Automatic T ransmission –

On-Vehicle Servicing,

3.13 Transmission Assembly 04-200 – 1 01261968 3 VY.04A.400

HOLDEN CONSUMABLE BOLTS

VX Series Vehicles

Bolt Description/Application Torque

Specification Extra Torque

Specification SIP Section Reference LTM

Reference Bolt Part

Number Quantity Partfinder

Reference

STEERING

Pinion Lower Bearing Ret aining

Nut 35 – 45 N.m – 9 – Steering

3.6 RHD Power Steering Gear

3.7 LHD Power Steering Gear 06-310 – 1 92140023 1 VY.06.311

Tie Rod to Rack and Pinion

Assembly 90 – 100 N.m – 9 – Steering

3.6 RHD Power Steering Gear

3.7 LHD Power Steering Gear 06-310 – 1

92143047

AWD

Wagon

92147772

1 P/Side VY.06.311

Steering Rack Housing to

Cross member Cradle Mounting

Bolt 60 N.m Stage 2: 50° turn

angle 3 Front Suspension – AWD

FRONT SUSPENSION

Steering Knuckle to Lower Strut

Attaching Bolts/Nut Stage 1:

85 N.m

Stage 2: 100 N.m

Stage 3: 90° turn

angle

3 – Front Suspension,

3.3 Front Hub Ass embly, Brake Rot or

and/or Fro nt Brake S hield 06-212 – 1

Bolt:

11090821

Nut:

92138205

2 P/Side

2 P/Side VY.06.212

Ball Joint Clamp Bolt/Nyloc Nut Stage 1:

70 N.m Stage 2:

30° – 40° turn angle 3 –Front Suspension,

3.9 Steering Knuckle 06-212 – 1 92138178

Up To

L492504 1 P/Side VT .06.212

Lower Control Arm Pivot Nut 95 – 100 N.m – 3 –Front Suspension,

3.10 Front Lower Control Arm 06-200 – 1 92138178 1 P/Side VY 06.200

Camber Adjusting Scre w – – 3 – Front Suspension,

2.2 Wheel Alignment Chec king &

Adjustment 06-212 – 1 92138755 1 P/Side VY.06.212

Upper Strut Locating Plate

Retaining Nut 50 – 60 N.m – 3 – Front Suspension,

3.5 Upper Strut Assembly 06-210 – 1 92138740 1 P/Side VY.06.210

Front Hub to Steering Knuckle

Attaching Bolt 100 – 115 N.m – 3 – Front Suspension,

3.9 Steering Knuckle 04-805 – 1 92138199 3 P/Side VY.06.212

Upper Strut Bearing Retaining

Nut 70 – 85 N.m – 3 – Front Suspension,

3.5 Upper Strut Assembly 06-210 – 1 11010981 1 P/Side VY.06.210

Tension Rod T o Control Arm

Attaching Nut 95 – 110 N.m – 3 – Front Suspension,

3.10 Front Lower Control Arm 06-200 – 2 92019618 1 P/Side VY.06.200

Tension Ro d To Hydraul ic

Damper Retaining Nut 140 – 155 Nm – 3 – Front Su spensio n,

3.10 Front Lower Control Arm 06-200 – 2 11084241 1 P/Side VY. 06.200

Crossmember to Front Side

Frame Bo lt 100 – 125 N.m _ 3 – Front Susp ension,

3.16 Front Suspension Crossmember 06-200 – 1

Front

92138605

Rear

92138396

2 P/Side VY.06.200

HOLDEN CONSUMABLE BOLTS

VX Series Vehicles

Bolt Description/Application Torque

Specification Extra Torque

Specification SIP Section Reference LTM

Reference Bolt Part

Number Quantity Partfinder

Reference

Crossmember Cradl e to Front

Side Fram e Bolt AWD

135 – 140 N.m – 3 – Front Su spensio n,

3.14 Fro nt Crossm ember C radle 06-200 – 1

Front

92138605

Rear

92138396

2 P/Side VY.06.202

Front Control Arm B all Joi nt

Stud Nut AWD

55 N.m _ 3 – Front Suspen sion,

3.3 Front Hub Ass embly, Brake Rot or

and/or Fro nt Brake S hield 06-200 – 2 92138554 1 P/Side VY.06 .21 3

Front Control Arm, Front Isolator

Bolt AWD

345 N.m – 3 – Front Suspensi on,

3.11 Front Contr ol Arm 06-200 – 2 92138666 1 P/Side VY.06 .20 2

Front Control Arm, Rear

Bushing Bolt AWD

180 N.m _ 3 – Front Suspensi on,

3.1 Front Contro l Arm 06-200 – 2 92138729 1 P/Side VY.0 6.20 2

Front Driveshaft Outer Retaining

Nut AWD

Stage 1: 130 N.m

Stage 2:

Loosen Nut Until

Loose

Stage 3: 200 N.m

3 – Front Suspen sion,

3.3 Front W heel H ub Assem bly, Brak e

Rotor and/or Brake S hield 06-212 – 2 10260374 1 P/Side VY.06 .15 0

FRONT BRAKES

Brake Cali per Guid e Pin Bol ts 30 – 34 N.m – 5A – Standard Brakes,

2.5 Brak e Pads , Replac e 04-750 – 1 92147149 2 P/Side VY. 04B.320

Front Brake Caliper A nchor

Plate to Steering Knuckle Bolt Stage 1:

80 – 90 N.m Stage 2:

40° – 50° turn angle 5A – Standard Brakes,

3.3 Brake Cali per (Front and Rear ) 04-750 –-1 92138557 2 P/Side VY .04B.310

PROPELLER SH AFT

Rubber Coupling to V6 M/T

Output Flange Attaching Nuts 50 – 85 N.m – 4C – Prop eller Shaft and Uni versal Joints,

2.1 Propel ler Shaft 05-050 – 1

Propeller Shaft to Rubber

Coupling Nut and Bolt Stage 1:

18 N.m Stage 2:

50° – 60° turn angle 4C – Propeller Shaft and Universal J oints,

2.2 Rubb er Co upling 05-050 – 1

Propeller Shaft to Sliding Yoke

Nuts and Bolts Stage 1:

18 N.m Stage 2:

50° – 60° turn angle 4C – Propeller Shaft and Universal J oints,

2.2 Rubb er Co upling 05-050 – 1

V6 N/A-Kit

92143941

V6 S/C &

GEN III

V8: Kit

92143599

3 Per

Coupling VY.05.050

REAR SUSPENSION – I.R.S.

Crossmember Rear Mount To

Vehicle Underbody Bolts Stage 1:

30 – 40 N.m Stage 2:

55° – 65° turn angle 4A – Rear Suspen sion,

2.9 Rear Crossmember Rear Mount 05-290 – 1

92138390

AWD

Wagon

92143599

4 VY.07.050

Crossmember Rear Mount To

Different ial Carrier Rear Cov er

Bolts 85 – 105 N.m – 4A – Re ar Suspensi on,

2.9 Rear Crossmember Rear Mount 05-290 – 1

11024012

AWD

Wagon

92138670

1 P/Side VY.07.010

Rear Crossmember Front

Mounting Bolt Stage 1:

125 N.m Stage 2:

30° – 40° turn angle 4B – Final Drive and Dr ive Shafts,

3.2 Final Dr ive Ass embl y 07-290A – 2 92038482

1 P/Side

HOLDEN CONSUMABLE BOLTS

VX Series Vehicles

Bolt Description/Application Torque

Specification Extra Torque

Specification SIP Section Reference LTM

Reference Bolt Part

Number Quantity Partfinder

Reference

Trailing Arm To Rear

Crossmember Nut 95 – 105 N.m – 4A – Re ar Suspensi on,

2.5 Trai ling Ar m 07-150A – 1 92138178 2 P/Side VY.07.010

REAR SUSPENSION – LEAF SPRING

Rear Leaf Spring U-bolt Nut 90 N.m – 4A – Rear Su spensio n

2.2 Rear Leaf Spr ings 07-150 – 2 11516078 4 P/Side VY.07.210

Leaf Spring Ce ntre Bolt Nut 25 N.m – 4A – Rear Su spensio n

2.2 Rear Leaf Spr ings 07-150 – 2 NSS 1 P/Side VY. 07.210

Leaf Spring S hackle M ounti ng

Plate to Cha ssis Bo lt 90 N.m – 4A – Re ar Suspensi on

2.2 Rear Leaf Spr ings 07-150 – 2 92606243 2 P/Side VY.07.210

Leaf Spring S hackle N ut Prelimin ar y

5.0 N.m

Final (Vehicle Weight on

all Four Wheels)

110 N.m

4A – Rear Suspen sion

2.2 Rear Leaf Spr ings 07-150 – 2 94009044 2 P/Side VY.07.210

Leaf Spring Eye Mounting Plate

to Chassis Bolt 90 –

4A – Rear Suspen sion

2.2 Rear Leaf Spr ings 07-150 – 2 92606243 2 P/Side VY.07.210

Leaf Spring Eye Bolt and Nut Preliminar y

5.0 N.m

Final (Vehicle Weight on

all Four Wheels)

145 N.m

4A – Rear Suspen sion

2.2 Rear Leaf Spr ings 07-15 0 – 2

Bolt

92606230

Nut

92138730

4 P/Side VY.07.210

Mass Damper Attachi ng Bolt

and Nut 90 N.m – 4A – Re ar Suspensi on

2.5 Rear Leaf Spr ing Damper 07-150 – 1 11089422 1 P/Side VY.07.210

Rear Shock Absorber Upper

Mounting Nut 48 N.m – 4A – Re ar Suspensi on

2.6 Rear S hock Abs orber 07-150 – 3 11092721 1 P/Side VY.07.210

Rear Shock Absor ber Lower

Mounting Bolt Prelimin ar y

5.0 N.m

Final (Vehicle Weight on

all Four Wheels)

110 N.m

4A – Rear Suspen sion

2.2 Rear Leaf Spri ngs /

2.6 Rear S hock Abs orber 07-150 – 3 92036304 1 P/Side VY.07.210

Rear Stabiliser Bar Mounting

Attaching Bolt 25 N.m – 4A – Re ar Suspensi on

2.7 Rear St abili ser Bar 07-150 – 1 92138737 1 P/Side VY.07.025

Rear Suspension Bump Stop

Attaching Bolt 25 N.m – 4A – Re ar Suspensi on

2.5 Rear Suspension Bump Stop 07-150 – 2 11091693 2 P/Side VY.07.950

REAR FINAL DRIVE

Drive Shaft C onsta nt Velocit y

Joint Inner/Outer Attaching Bolt Stage 1:

50 N.m Stage 2:

60° – 75° turn angle 4B – Final Drive and Dr ive Shafts,

3.2 Final Dr ive Ass embl y 05.290 – 1 92180093 12

P/Side VY.05.200

Collar Nut to Trunnion Assy 295 – 305

N.m – 4B – Final Dri ve and Drive Sh afts,

3.1 Trai ling Ar m Trun nion Fl ange, T runnio n

Assy and/or W heel B earing 05.290 – 1 90075162 1 P/Side V Y. 05.200

Final Drive Assy to Rear

Crossmemb er Attaching Bolt s Stage 1:

90 N.m Stage 2:

30° – 45° turn angle 4A – Rear Suspen sion,

2.7 Rear Crossme mber 05.290 – 1 92138127 4 VY.07.050

HOLDEN CONSUMABLE BOLTS

VX Series Vehicles

Bolt Description/Application Torque

Specification Extra Torque

Specification SIP Section Reference LTM

Reference Bolt Part

Number Quantity Partfinder

Reference

Final Drive Ring Gear Bolts

125 – 150

N.m

130 – 145

N.m

–

4B – Final Drive and Dr ive Shafts,

3.3 Remov ed Fin al Dri ve Assem bly

MY 2003 VY Regular and Crew Cab

4B – Final D rive

–

IRS

92140334

Live Axle

92140334

10 VY.05.400

VY.05.405

Limited S lip Di fferenti al Case

Cap to Cover bolts 35 – 45 N.m –

4B – Final Drive and Dr ive Shafts,

3.4 Limit ed Slip D iffere ntial

MY 2003 VY Regular and Crew Cab

4B – Final D rive

–

V6 N/A

92140688

V6 S/C &

GEN III V8

92140206

8 VY. 05.420

VY.05.430

REAR BRAKES

Brake Caliper Guide Pin Bolts 30 – 40 N.m – 5A – Standard Brakes,

2.5 Brak e Pads , Replac e 04-825 – 1 92140375 2 P/Side VY. 04B.340

Rear Disc Brake Shield to

Trailing Arm – Lo wer Bolt 85 – 90 N.m – 4A – Re ar Suspensi on,

2.2 Rear Sus pensio n Contro l Arm 04.825 – 2 11067043 2 P/Side VY.04B.420