HOLDEN CONSUMABLE FASTENERS

WL Series Vehicles

Bolt Description/Application Torque

Specification Extra Torque

Specification SIP Section Reference LTM

Reference Bolt Part

Number Quantity Microcat

Section

BODY

Dash Panel Bolt (Plenum Side) 15 – 35 N.m – 1E Cockpit Module

2.1 Dash Panel Assembly 12-425 – 1 All

92138651 1 P/Side 12-4 40

Dash Panel Bolt (Hinge Pillar

Side 35 – 45 N.m – 1E Cockpit Module

2.1 Dash Panel Assembly 12-425 – 1 92138322 1 P/Side 12-440

Exterior Mirror Assembly

Attaching Screw 2.5 – 3.5 N.m – 12H Rear-view Mirrors

5.4 Exterior Rear View Mirror 10-400-1 92138661 3 P/Side 10-400

Section 6A1 – ENGINE – 3.6 litre HFV6

Connecting Rod Cap Attaching

Bolt Stage 1:

30 N.m

Stage 2:

Loosen completel y

Stage 3:

20 N.m

Stage 4:

110° turn angle

6A1-1 – Engine Mechanical – V6 Engi ne,

3.15 Pistons, Pins, Rings, Connecting Rods

and Bearings 00-550 – 3 11519680 12 Total 00N-125

Crankshaft Main Bearing Cap –

Inboard Bolts Stage 1:

20 N.m Stage 2:

80° turn angle 6A1-1 – Engine Mechanical – V6 Engi ne,

3.6 Crankshaft and Main Be arings 00-200 – 1 12560272 8

Crankshaft Main Bearing Cap –

Outboard Bolts Stage 1:

15 N.m Stage 2:

110° turn angle 6A1-1 – Engine Mechanical – V6 Engi ne,

3.6 Crankshaft and Main Be arings 00-200 – 1 11518861 8

Crankshaft Main Bearing Cap –

Side Bolts – Caps 1 and 4 Stage 1:

30 N.m Stage 2:

60° turn angle 6A1-1 – Engine Mechanical – V6 Engi ne,

3.6 Crankshaft and Main Be arings 00-200 – 1 11518907 4

Crankshaft Main Bearing Cap –

Side Bolts – Caps 2 and 3 Stage 1:

30 N.m Stage 2:

60° turn angle 6A1-1 – Engine Mechanical – V6 Engi ne,

3.6 Crankshaft and Main Be arings 00-200 – 1 11609259 4

(LE0)

00M-200

(LY7 / LP1)

00N-200

Crankshaft Pulley Attaching

Bolt Stage 1:

100 N.m Stage 2:

120° turn angle 6A1-1 – Engine Mechanical – V6 Engi ne, 2.17

Crankshaft Pulley and Balan cer Assembly 00-540 – 1 11519514 1

(LE0)

00M-100

(LY7 / LP1)

00N-100

AWD (LE0)

00M-101

AWD (LY7)

00N-101

Cylinder Head Attaching Bol t

(M11) Stage 1:

45 N.m Stage 2:

120° turn angle 6A1-1 – Engine Mechanical – V6 Engi ne,

3.26 Cylinder Head Assembly 00-075 – 1 11518863 8 P/Side

(LE0)

00M-400

(LY7 / LP1)

00N-400

Cylinder Head Attaching Bol t

(M8) Stage 1:

15 N.m Stage 2:

60° turn angle 6A1-1 – Engine Mechanical – V6 Engi ne,

3.26 Cylinder Head Assembly 00-075 – 1 11588734 2 P/Side

(LE0)

00M-400

(LY7 / LP1)

00N-400

HOLDEN CONSUMABLE FASTENERS

WL Series Vehicles

Bolt Description/Application Torque

Specification Extra Torque

Specification SIP Section Reference LTM

Reference Bolt Part

Number Quantity Microcat

Section

Flexplate Attaching Bolts Stage 1:

26 – 34 N.m Stage 2:

45° turn angle 6A1-1 – Engine Mechanical – V6 Engi ne,

3.3 Flywheel/Flexplate 00-400 – 1 All

11518862 8

(LE0)

00M-400

(LY7 / LP1)

00N-400

Flywheel Attaching Bolts Stage 1:

26 – 34 N.m Stage 2:

75° turn angle 6A1-1 – Engine Mechanical – V6 Engi ne,

3 Flywheel/Flexplate 00-400 – 1 11588884 8

(LE0)

00M-401

(LY7 / LP1)

00N-401

Section 6A3 – ENGINE – 5.7 litre GEN III V8

M11 Cylinder Head Bolts

(In Sequence – See Text) Stage 1:

30 N.m

Stage 2:

90° turn angle

Stage 3:

90° turn angle

6A3 – Engine Mechanical – Gen III V8 Engine,

3.15 Cylinder Head 00G-07 5 – 1 11519772 10

P/Side 00G-050

Crankshaft Balancer Bolt

Old Bolt – Initial

New Bolt

150 N.m

Stage 1:

50 N.m Stage 2:

140° turn angle

6A3 – Engine Mechanical – Gen III V8 Engine,

3.17 Crankshaft Balancer 00-540 – 1 12557840 1 00G-100

Connecting Rod Bolt Stage 1:

20 N.m Stage 2:

75° turn angle 6A3 – Engine Mechanical – GEN III V8 Engine,

4.12 Piston, Connecting Rod and Beari ng 00-550 – 3 11610057 16 Total 00G-12 5

Crankshaft Main Bearing,

M8 Side Bolt 25 N.m – 6A3 – Engine Mechanical – GEN III V8 Engine,

4.13 Crankshaft and Bearings 00-200 – 1 12556127 10 00G-200

Flywheel/Flexplate Attaching

Bolt (In Sequence – See Text) Stage 1:

20 N.m

Stage 2:

50° turn angle

Stage 3:

100° turn angle

6A3 – Engine Mechanical – GEN III V8 Engine,

4.6 Engine Flywheel and F lexplate 00-400 – 1

Flywheel

Flexplate:

12553332

Flexplate

00G-400

Flywheel

00G-401

Sections 7C4 / 7D4 / 7E4 / 7F – AUTOMATIC TRANSMISSION

Torque Converter to F lexplate

Attaching Bolt 60 – 70 N.m –

7C4 (4L60E)

3.22 – 3.24 Transmission Assembl y

7D4 (4L65E)

3.24 – 3.27 Transmission Assembl y

7E4 (5L40E)

3.25 Automatic Transmission

04-200 – 1 11588468 3 04A-400

Automatic Transmission Rear

Output Flange Retaining Nut 60 N.m – 7E4 (5L40E)

3.9 Output Drive Flange and Oil Seal – R WD 04-200 – 1 Kit

96041805 1 04AA-400

AWD Transfer Case Rear

Output Flange Retaining Nut 115 N.m – 7F Transfer Case and Ada ptor Housing

2.7 Transfer Case Output Flange and Oil Seal 04-050 – 1 92147593 3 04T-350

AWD Rear Propeller Shaft

Front Coupling to Transmis sion

Flange, Attaching Nut 85 N.m – 4C1 Rear Propeller Shaft,

2.1 Propeller Shaft 05-050 – 1 92138178 3 05-052

HOLDEN CONSUMABLE FASTENERS

WL Series Vehicles

Bolt Description/Application Torque

Specification Extra Torque

Specification SIP Section Reference LTM

Reference Bolt Part

Number Quantity Microcat

Section

Rear Propeller Shaft Front

Coupling to Transmission

Flange Bolts 85 N.m – 7E4 (5L40E) Automatic Transmissio n

3.25 5L40-E Automatic Transmissio n 04-200 – 1

Early

92138758

Late

92138569

3 05-052

Rear Propeller Shaft Front

Coupling to Transmission

Flange Bolts and Nuts 115 N.m – 7E4 (5L40E) Automatic Transmission

3.25 5L40-E Automatic Transmissio n 04-200 – 1 92138178 3 05-054

Section 9 – STEERING

Pinion Lower Bearing Ret aining

Nut 35 – 45 N.m – 9 – Steering

3.10 Power Steering Gear Assembly 06-310 – 1 92140023 1 06-311

Steering Coupling Cam Bol t

Retaining Nut 23 – 30 N.m – 9 – Steering

3.5 Steering Column Assembl y

3.10 Power Steering Gear Assembly

06-253 – 1

06-275 – 1 90538686 1 06-253

Steering Rack Housing to

Crossmember Cradle Mount ing

Bolt – AWD Vehicles Only

Stage 1:

60 N.m Stage 2:

50° turn angle 3B Front Suspension – AWD

3.14 Front Suspension Cr ossmember Cradle 06-275 – 1 Bolt

92157246 2 06-300

Section 3A – FRONT SUSPENSION – RWD

Steering Knuckle to Lower Strut

Attaching Bolts/Nut Stage 1:

85 N.m

Stage 2:

100 N.m

Stage 3:

90° turn angle

3A – Front Suspension,

2.2 Wheel Alignment Checking and Adjustment 06-212 – 1

Bolt:

11090821

Nut:

92138205

2 P/Side

06-212

Camber Adjusting Scre w – – 3A – Front Suspension,

2.2 Wheel Alignment Checking & Adj ustment 06-212 – 1 92138755 1 P/Side 06-212

Upper Strut Locating Plate

Retaining Nut 50 – 60 N.m – 3A – Front Suspension,

3.5 Upper Strut Assembly 06-2 10 – 1 92138740 1 P/Side 06-210

Lower Control Arm Inner Pivot

Bolt and Nut 95 – 110 N.m – 3A –Front Suspension,

3.10 Front Control Arm 06-200 – 1

Bolt

92078238

Nut

92138178

1 of

each

P/Side 06-200

Tension Rod T o Control Arm

Attaching Nut 95 – 110 N.m – 3A – F ront Suspension,

3.14 Front Control Arm Rod 06-200 – 2 92019618 1 P/Side 06-200

Tension Ro d To Hydraul ic

Damper Retaining Nut 140 – 155 Nm – 3A – Front Suspension,

3.14 Front Control Arm Rod 06-200 – 2 11084241 1 P/Side 06-200

Crossmember to Front Side

Frame Bo lt 122 N.m _ 3A – Front Suspension,

3.16 Front Suspension Crossmember 06-200 – 1

Front

92138605

Rear

92138396

2 of each

P/Side 06-200

HOLDEN CONSUMABLE FASTENERS

WL Series Vehicles

Bolt Description/Application Torque

Specification Extra Torque

Specification SIP Section Reference LTM

Reference Bolt Part

Number Quantity Microcat

Section

Section 3B – FRONT SUSPENSION – AWD

Steering Knuckle to Lower Strut

Attaching Bolts/Nut Stage 1:

85 N.m

Stage 2:

100 N.m

Stage 3:

90° turn angle

3B – Front Suspension,

2.2 Wheel Alignment Checking and Adjustment 06-212 – 1

Bolt:

11090821

Nut:

92138205

2 P/Side

2 P/Side 06-2 12

Crossmember Cradl e to Front

Side Fram e Bolt 135 – 140

N.m – 3B – Front Suspension,

3.14 Fro nt Crossm ember C radle 06-200 – 1

Front

92138605

Rear

92138396

1 of

Each

P/Side 06-202

Front Control Arm B all Joi nt

Stud Nut Stage 1:

70 N.m Stage 2:

35° turn angle 3B – Front Suspension,

3.9 Steeri ng Knuck le 06-212 – 2 92138554 1 P/Side 06-2 13

Front Control Arm, Front Isolator

Bolt 345 N.m – 3B – Front Suspension,

3.11 Front Contr ol Arm 06-200 – 2 92138666 1 P/Side 06-202

Front Control Arm, Rear

Bushing Bolt 180 N.m _ 3B – Front Suspension,

3.11 Front Contr ol Arm 06-200 – 2 92138729 1 P/Side 06-202

Upper Strut Locating Plate

Retaining Nut 50 – 60 N.m – 3B – Front Suspension,

3.5 Upper Strut Assembly 06-2 10 – 1 92138740 1 P/Side 06-210

Front Driveshaft Outer Retaining

Nut Stage 1:

130 N.m

Stage 2:

Loosen Completely

Stage 3:

200 N.m

4B3 – Front Fin al Drive, Bea ring Hous ing and

Driveshaft,

2.4 Drive shaft Ass embly 05-250 – 1 10260374 1 P/Side 05-150

Section 5A – SERVICE and PARK BRAKING SYSTEMS

Front Brake Caliper A nchor

Plate Bolt – All E xcept Coup e Stage 1:

80 – 90 N.m Stage 2:

40° – 50° turn angle 5A – Service & Park Brak ing Systems,

3.4 Front Brake C aliper 04-750 – 1 92138557 2 P/Side 04B-310

Front Brake Caliper A nchor

Plate Bolt & ‘Nord- Lock’™

Washer – Coupe Only

Stage 1:

70 N.m Stage 2:

90° turn angle 5A – Service & Park Brak ing Systems,

3.4 Front Brake C aliper 04-750 – 1

Bolt

11518238

Nord-Lock

Washer

TBA

2 P / S ide 04B-310

Rear Disc Brake Shield to

Trailing Arm B olt – Lower Only 80 – 90 N.m – 5A – Service & Park Br aking Syst ems,

3.12 Rear Disc Brake Dust Shield 04-825 – 2 11067043 2 P/Side 04B-420

Front Brake Caliper Guide P in

Bolts 30 – 34 N.m – 5A – Standard Brakes,

2.7 Brake P ads, R eplace / 3.4 Fr ont Brak e

Calipers 04-750 – 1 92147149 2 P/Side 04B.320

Rear Brake Caliper Guide P in

Bolts 30 – 34 N.m – 5A – Standard Brakes,

2.7 Brake P ads, R eplace / 3.5 Re ar Brak e

Calipers 04-825 – 1 92140375 2 P/Side 04B.340

HOLDEN CONSUMABLE FASTENERS

WL Series Vehicles

Bolt Description/Application Torque

Specification Extra Torque

Specification SIP Section Reference LTM

Reference Bolt Part

Number Quantity Microcat

Section

Sections 5B1 / 5B2 / 5B3 / 5B4 – ABS BRAKING SY STEMS

ECU Mounting Scre ws

(In Sequence) Stage 1:

1.2 – 2.0 N.m Stage 2:

3.0 N.m

5B1 / 5B2 / 5B3 / 5B4 AB S Varia nts,

9.3 Electr onic Contr ol Mo dule / Hydr aulic

Module Assembly 04-730 – 1 NSS 4 04B-121

04B-122

Section 4C1 – PROPEL LER SHAFT – RE AR

Propeller Shaft Front Coupli ng

Bolts or Bolts and Nuts to

Transmission Output Flange

Bolts Only

85 N.m

Bolts & Nuts

115 N.m

–

4C1 Propeller Shaft & Universal Joints

2.1 Propeller Shaft

7E4 (5L40E) Automatic Transmissio n

3.25 Automatic Transmission

05-050 – 1

Propeller Shaft to Rubber

Coupling Nuts and Bolts Stage 1:

20 N.m Stage 2:

50° – 60° turn angle 4C1 – Propeller Shaft an d Universa l Joints,

2.2 Rubb er Co upling 05-050 – 1

Bolt Kit

92143941

92143599

Bolts/Nuts

92148356

3 per

Coupling

05-050

05-051

05-052

05-053

05-054

05-055

05-060

05-063

Section 4A1 – REAR SUSPENSION – I.R.S.

Crossmember Rear Mount To

Vehicle Underbody Bolts Stage 1:

30 – 40 N.m Stage 2:

55° – 65° turn angle 4A1 – Rear S uspensi on,

3.8 Rear Crossmember Rear Mount 0 5-290 – 1

RWD

92138390

AWD

92138669

4 07-050

Crossmember Rear Mount To

Different ial Carrier Rear Cov er

Bolts 90 – 100 N.m – 4A1 – Rear Sus pensio n,

3.8 Rear Crossmember Rear Mount 05-290 – 1 11024012 2 07-050

Rear Crossmember Front

Mounting Bolt Stage 1:

125 N.m Stage 2:

40° turn angle 4A1 – Rear S uspensi on,

3.5 Rear S uspensi on Cross member 07-150A – 2

RWD

92038482

AWD

92138670

1 P/Side 07-010

Rear Crossmember Front

Mounting Brace Bolt 75 N.m – 4A1 – Re ar Suspen sion,

3.5 Rear S uspensi on Cross member 07-150A – 2

RWD

92138270

AWD

92138671

3 P/Side 07-010

Final Drive Assy to Rear

Crossmemb er Attaching Bolt s Stage 1:

85 – 95 N.m Stage 2:

35° – 45° turn angle

4A1 – Rear S uspensi on,

2.7 Rear Crossme mber

4B1 – Final Driv e and Drive Shafts,

3.2 Final Dr ive Ass embl y

05.290 – 1 92138127 4 07-050

Driveshaft C onstant V elocity

Joint Attaching Bolts Stage 1:

50 N.m Stage 2:

90° turn angle 4A1 – Rear S uspensi on,

3.5 Rear S uspensi on Cross member 05-290 – 1 92180093 6x2

P/Side 05-200

Rear Disc Brake Shield to

Trailing Arm B olt – Lower Only 85 – 90 N.m – 5A – Service & Park Br aking Syst ems,

3.12 Rear Disc Brake Dust Shield 04-825 – 2 11067043 2 P/Side 04B-420

Section 4A2 – REAR SUSPENSION – LEAF SPRING

Rear Leaf Spring U-bolt Nut 90 N.m – 4A 2 – Re ar Susp ension

2.3 Rear Leaf Spr ings 07-150 – 2 11516078 4 P/Side 07-210

HOLDEN CONSUMABLE FASTENERS

WL Series Vehicles

Bolt Description/Application Torque

Specification Extra Torque

Specification SIP Section Reference LTM

Reference Bolt Part

Number Quantity Microcat

Section

Leaf Spring Ce ntre Bolt Nut 25 N.m – 4A2 – Re ar Susp ension

2.3 Rear Leaf Spr ings 07-150 – 2 NSS 1 P/Side 07-210

Leaf Spring Re ar Shackl e

Mounting Plate t o Chassis Bolt 90 N.m – 4A2 – Rear S uspen sion

2.3 Rear Leaf Spr ings 07-150 – 2 92138802 2 P/Side 07-210

Leaf Spring S hackle N ut Pre lim inar y

5.0 N.m

Final (Vehicle

Weight on all

Wheels) – 110 N.m

4A2 – Rear S uspen sion

2.3 Rear Leaf Spr ings 07-150 – 2 94009044 2 P/Side 07-210

Leaf Spring Eye Mounting Plate

to Chassis Bolt 90 –

4A2 – Rear S uspen sion

2.3 Rear Leaf Spr ings 07-150 – 2 92138802 4 P/Side 07-210

Leaf Spring Eye Bolt and Nut Prelimin ar y

5.0 N.m

Final (Vehicle

Weight on all

Wheels) – 145 N.m

4A2 – Rear S uspen sion

2.3 Rear Leaf Spr ings 07-150 – 2

Bolt

92606230

Nut

92138730

1 of ea.

P/Side 07-210

Mass Damper Attachi ng Bolt

and Nut 90 N.m – 4A2 – R ear Susp ension

2.5 Rear Leaf Spri ng Mass Damper 0 7-150 – 2

Bolt

11089422

Nut

92138178

1 of ea.

P/Side 07.210

Rear Shock Absorber Upper

Mounting Nut 48 N.m – 4A2 – Rear S uspen sion

2.6 Rear S hock Abs orbers 07-150 – 2 11092721 1 P/Side 07.115

Rear Shock Absor ber Lower

Mounting Bolt Prelimin ar y

5.0 N.m

Final (Vehicle

Weight on all Four

Wheels)

110 N.m

4A2 – Rear S uspen sion

2.3 Rear Leaf Spri ngs /

2.6 Rear S hock Abs orbers 07-150 – 2 92036304 1 P/Side 07.115

Rear Stabiliser Bar Mounting

Attaching Bolt 25 N.m – 4A2 – Rear S uspen sion

2.7 Rear St abili ser Bar 07-125 – 1 92138737 1 P/Side 07.025

Rear Suspension Bump Stop

Attaching Bolt 25 N.m – 4A2 – Rear S uspen sion

2.8 Rear Suspension Bump Stop 07-150 – 1 11091693 2 P/Side 07.950

Section 4B1 / 4B2– RE AR FINAL DRIVE

Driveshaft C onstant V elocity

Joint Inner/Outer Attaching Bolt Stage 1:

50 N.m Stage 2:

90° turn angle 4B1 – Final Driv e and Drive Shafts,

3.2 Final Dr ive Ass embl y 05.290 – 1 92180093 12

P/Side VY.05.200

Crossmember Rear Mount To

Vehicle Underbody Bolts Stage 1:

30 – 40 N.m Stage 2:

55° – 65° turn angle 4A1 – Rear S uspensi on,

3.8 Rear Crossmember Rear Mount 0 5-290 – 1

RWD

92138390

AWD

92138669

4 07-050

Crossmember Rear Mount To

Different ial Carrier Rear Cov er

Bolts 90 – 100 N.m – 4A1 – Rear Sus pensio n,

3.8 Rear Crossmember Rear Mount 05-290 – 1 11024012 2 07-050

Collar Nut to Trunnion Assy 295 – 305

N.m – 4B1 – Final Dr ive and Driv e Shafts,

3.1 Trai ling Ar m Trun nion Fl ange, T runnio n

Assy and/or W heel B earing 05.290 – 1 90075162 1 P/Side VY. 05.200

HOLDEN CONSUMABLE FASTENERS

WL Series Vehicles

Bolt Description/Application Torque

Specification Extra Torque

Specification SIP Section Reference LTM

Reference Bolt Part

Number Quantity Microcat

Section

Final Drive Assy to Rear

Crossmemb er Attaching Bolt s Stage 1:

85 – 95 N.m Stage 2:

35° – 45° turn angle

4A1 – Rear S uspensi on,

2.7 Rear Crossme mber

4B1 – Final Driv e and Drive Shafts,

3.2 Final Dr ive Ass embl y

05.290 – 1 92138127 4 VZ. 07.050

Different ial Case Cap t o Cover

Bolts (LSD Only) 35 – 45 N.m –

4B1– Final Dri ve and Drive Sh afts,

3.4 Limit ed Slip D iffere ntial

4B2 – Rear F inal Drive & Live A xle

3.4 Differ ential Assembl y, M78 Ser ies

–

V6 N/A

92140688

V6 S/C &

GEN III V8

92140206

8 VY.05.420

VY.05.430

Final Drive Ring Gear Bolts

(LH Thread) 130 – 1 50

N.m –

4B1 – Final Driv e and Drive Shafts,

3.3 Remov ed Fin al Dri ve Assem bly

4B2 – Rear F inal Drive & Live A xle,

3.3 / 3.4 / 3. 5 Diff erent ial As sembly ( All Ax les)

–

IRS

92140334

Live Axle

92140334

10 VY.05.400

VY.05.405