SECTION B - BODY
CAUTION:
HSV vehicles are equipped with a Supplemental Restraint System (SRS). An SRS consists of seat belt pre-
tensioners (fitted to all front seats), and a driver’s-side air bag or a driver’s-side air bag AND a passenger’s-
side air bag and left and right hand side air bags. Refer to CAUTIONS, Section 12M, of the Holden VX series
Service Information before performing any service operation on or around SRS components, the steering
mechanism or wiring. Failure to follow the CAUTIONS could result in personal injury or unnecessary SRS
system repairs .
IMPORTANT:
Before performing any Service Operation or other procedure described in this Section, refer to Section 00
CAUTIONS AND NOTES of the Holden VU Series Workshop Information for correct practices with regard to
safety and/or property damage.
PURPOSE
The purpose of this section is to provide information on the body and body components fitted to HSV VU Maloo
vehicles. The information is designed to supplement the information contained in the Holden VU Series Service
Information, and details are given where differences occur between the HSV models and standard Holden models.
A series of instruction drawings describe the design changes and indicate specific part numbers, fitting instructions
and relevant notes for vehicle servicing.
NOTE:
If specific technical data on a HSV model is not contained in this supplement, obtain data for that model from the
relevant Holden VU Series Service Information Supplement. References are made throughout this section to
Holden Service Information, to assist in providing information for specific service operations.
CAUTION:
When hoisting (or jacking) HSV models, ensure that the lifting head of the hoist lifts on the chassis before the arm
of the hoist contacts the side-skirt
GENERAL DESCRIPTION
The VU Series HSV Maloo is a new vehicle design. Sheet metal forward of the “B” pillar is carry over from the HSV
VX Clubsport Series models while sheet metal rearward of the “B” pillar has been redesigned for the new model.
A unique HSV design rear bumper bar assembly, side skirt assemblies, sail planes, hard cover or soft cover, and
rear number plate insert complement the new styling package.
A series of instruction drawings describe the design changes and indicate specific part numbers, fitting instructions
and relevant notes for vehicle servicing.
For items not covered in this section refer to the appropriate section of the HSV VX Series or Holden VU Series
service information for further details.
BODY ORNAMENTATION
HSV Maloo models are fitted with HSV specific decals, and badges to identify each model and power train option.
The exclusive HSV Maloo ornamentation is positioned in exact locations on each HSV model. The ornamentation
for each model is specified by part number in this section. Accurate dimensions are also provided to assist with the
replacement of these parts.
SEATS
HSV VU Maloo models are fitted with exclusive seat designs to compliment the Sport, Performance or Luxury ride
packages of each vehicle. The Rockley (Sport), Coulsen (Performance) and St James (Luxury) seat types (shown
for identification purposes in Drawings JOI-000001) have specific seat pads covered in model-specific trim material
ranging from Jacquard and Velour cloth through to full leather. A full range of replacement parts is available for
each specific HSV seat item and these parts are listed in Tables B-1, B-2, B-3, B-4 and B-5.
VX / WH SEAT KITS – FRONT AND RE AR
SEAT
ASM
FRONT
RH
SEAT
ASM
FRONT
LH
BACK
ASM
REAR
RH
BACK
ASM
REAR
LH
CUSHION
A
SM REAR
SEAT
FLAP
ASM
REAR
SEAT
BACK
BOLSTER
ASM RSB
RH
BOLSTER
A
SM RSB
LH COLOUR
DF GL AD AB AC
1 INT-000611 4100667 MALOO SPORT CLOTH 4100680 4100681 N/A N/A N/A N/A N/A N/A X X
2 INT-000601 4100668 XU6 / CLUBSPORT SIAB SPORT CLOTH 4100682 4100683 4100684 4100685 4100686 4100687 N/A N/A X X X
3 INT-000603 4100669 R8/GTS SIAB PERFORMANCE CLOTH 4100688 4100689 4100684 4100685 4100686 4100687 N/A N/A X X X
4 INT-000801DF 4100670 SENATOR SIAB LUXURY CLOTH 4100690 4100691 4100692 4100693 4100374 4100573 N/A N/A X
5 INT-000614DF 4100671 MALOO PERFORMANCE LEATHER 4100765 4100766 N/A N/A N/A N/A N/A N/A X
6 INT-000602DF 4100672 XU6 / CLUBSPORT SIAB SPORT LEATHER 4100694 4100695 4100696 4100697 4100698 4100699 N/A N/A X
7 INT-000604DF 4100673 R8/GTS SIAB PERFORMANCE LEATHER 4100700 4100701 4100696 4100697 4100698 4100699 N/A N/A X
8 INT-000809DF 4100674 SENATOR LUXURY LEATHER SIAB 4100702 4100703 4100704 4100705 4100564 4100565 N/A N/A X
9 INT-000808DF 4100675 SENATOR PERFORMANCE LEATHER SIAB 4100706 4100707 4100704 4100705 4100564 4100565 N/A N/A X
10 INT-000806GL 4100676 SENATOR SIGNATURE LUXURY LEATHER SIAB 4100708 4100709 4100710 4100711 4100578 4100565 N/A N/A X
11 INT-000808GL 4100677 SENATOR SIGNATURE PERFORMANCE LEATHER SIAB 4100712 4100713 4100710 4100711 4100578 4100565 N/A N/A X
12 INT-001803GL 4100678 SENATOR SIGNATURE ESTATE LUXURY LEATHER SIAB 4100708 4100709 4100714 4100715 4100579 N/A 4001889 4001888 X
13 INT-001804GL 4100679 SENATOR SIGNATURE ESTATE PERFORMANCE LEATHER
SIAB 4100712 4100713 4100714 4100715 4100579 N/A 4001889 4001888 X
14 INT-001301GL 4100762 WH GRANGE LEATHER SIAB 4100763 4100764 4100404 4100405 4100403 4100406 N/A N/A X
Note: 1. From 2001, there will be a new R8/GTS part number to cover the “Sports Pack” option which will use Schmidt leather. This kit will use the two seater rear seat
cushion.
NOTE: J06 & K06 are HSV prefixes for front & rear components respectively, except
for Grange.
J06 & K06 are HSV prefixes for front & rear components respectively for
Grange.
Suffixes are one letter only, and are D (red), C (yellow), B (blue), F (DF) & L
(GL)
E.G. Lear part 4100721AD is HSV K06-4100721D, 4100731DF is HSV J06-4100731F, 4100410GL is HSV
K06-4100410L.
Table B-1
VX / WH TRIM ASSEMBLIES - FRONT AND REAR TRIM ASM
FSC TRIM ASM
FSB TRIM ASM
FS H/REST TRIM ASM
RSC TRIM ASM
RSB RH TRIM ASM
RSB LH
TRIM ASM
RS
H/REST
TRIM ASM
RSB FLAP
TRIM ASM
RSB
A/REST
TRIM ASM
BOLSTER
RSB RH
TRIM ASM
BOLSTER
RSB LH
1 4100667 MALOO SPORT CLOTH NON SIAB 4100751 4100753 4100718 N/A N/A N/A N/A N/A N/A N/A N/A
2 4100668 XU6 / CLUBSPORT SPORT CLOTH SIAB 4100751 4100753 4100718 4100754 4100755 4100756 N/A 4100723 4100724 N/A N/A
3 4100669 GTS/R8 PERFORMANCE CLOTH SIAB 4100757 4100758 4100727 4100754 4100755 4100756 N/A 4100723 4100724 N/A N/A
TRIM ASM
FSC TRIM ASM
FSB TRIM ASM
FS H/REST TRIM ASM
RSC TRIM ASM
RSB RH TRIM ASM
RSB LH
TRIM ASM
RS
H/REST
TRIM ASM
RSB FLAP
TRIM ASM
RSB
A/REST
TRIM ASM
BOLSTER
RSB RH
TRIM ASM
BOLSTER
RSB LH
4 4100670 SENATOR SIAB LUXURY CLOTH 4100376 4100759 4100418 4100380 4100769 4100770 4100419 4100457 4100458 N/A N/A
5 4100671 MALOO PERFORMANCE LEATHER 4100728 4100729 4100730 N/A N/A N/A N/A N/A N/A N/A N/A
6 4100672 XU6 / CLUBSPORT SIAB SPORT LEATHER 4100731 4100732 4100733 4100734 4100735 4100736 4100737 4100738 4100772 N/A N/A
7 4100673 R8/GTS SIAB PERFORMANCE LEATHER 4100728 4100729 4100730 4100734 4100735 4100736 4100737 4100738 4100772 N/A N/A
8 4100674 SENATOR LUXURY LEATHER SIAB 4100476 4100739 4100113 4100199 4100740 4100741 4100771 4100168 4100772
9 4100675 SENATOR PERFORMANCE LEATHER SIAB 4100092 4100752 4100112 4100199 4100740 4100741 4100771 4100168 4100772 N/A N/A
10 4100676 SENATOR SIGNATURE LUXURY LEATHER SIAB 4100482 4100742 4100113 4100550 4100743 4100744 4100737 4100168 4100772 N/A N/A
11 4100677 SENATOR SIGNATURE PERFORMANCE LEATHER
SIAB 4100485 4100745 4100112 4100550 4100743 4100744 4100737 4100168 4100772 N/A N/A
12 4100678 SENATOR SIGNATURE ESTATE LUXURY LEATHER
SIAB 4100482 4100742 4100113 4100551 4100746 4100747 4100737 N/A 4100241 4100192 4100193
13 4100679 SENATOR SIGNATURE ESTATE PERFORMANCE
LEATHER SIAB 4100485 4100745 4100112 4100551 4100746 4100747 4100737 N/A 4100241 4100192 4100193
TRIM ASM
FSC RH TRIM ASM
FSC LH TRIM ASM
FSB TRIM ASM
FS H/REST TRIM ASM
RSC TRIM ASM
RSB RH TRIM ASM
RSB LH
TRIM ASM
RS
H/REST
RH
TRIM ASM
RS
H/REST
LH
TRIM ASM
RSB FLAP
TRIM ASM
RSB
A/REST
LID
TRIM
ASM RSB
A/REST
BOTTOM
14 4100762 WH GRANGE LEATHER SIAB 4100586 4100407 4100408 4100409 4100410 4100412 4100411 4100416 4100416 4100413 4100414 4100415
NOTE: J06 & K06 are HSV prefixes for front & rear components respectively, except for
Grange.
J06 & K06 are HSV prefixes for front & rear components respectively for Grange.
Suffixes are one letter only, and are D (red), C (yellow), B (blue), F (DF) & L (GL)
E.G. Lear part 4100721AD is HSV K06-4100721D, 4100731DF is HSV J06-4100731F, 4100410GL is HSV
K06-4100410L.
Table B-2
VX / WH TRIM ASSEMBLIES - FRONT AND REAR BONDED
1/2 FSC BONDED
1/2 FSB TRI M ASM
FS H/REST BONDED
1/2 RSC
BONDED
1/2 RSB
RH
BONDED
1/2 RSB
LH
TRIM ASM
RS
H/REST
TRIM ASM
RSB FLAP
TRIM ASM
RSB
A/REST
TRIM ASM
BOLSTER
RSB RH
TRIM ASM
BOLSTER
RSB LH
1 4100667 MALOO SPORT CLOTH NON SIAB 4100716 4100717 4100718 N/A N/A N/A N/A N/A N/A N/A N/A
2 4100668 XU6 / CLUBSPORT SPORT CLOTH SIAB 4100716 4100719 4100718 4100720 4100721 4100722 N/A 4100723 4100724 N/A N/A
3 4100669 GTS/R8 PERFORMANCE CLOTH SIAB 4100725 4100726 4100727 4100720 4100721 4100722 N/A 4100723 4100724 N/A N/A
TRIM ASM
FSC TRIM ASM
FSB TRIM ASM
FS H/REST TRIM ASM
RSC TRIM ASM
RSB RH TRIM ASM
RSB LH
TRIM ASM
RS
H/REST
TRIM ASM
RSB FLAP
TRIM ASM
RSB
A/REST
TRIM ASM
BOLSTER
RSB RH
TRIM ASM
BOLSTER
RSB LH
4 4100670 SENATOR SIAB LUXURY CLOTH 4100376 4100759 4100418 4100380 4100769 4100770 4100419 4100457 4100458 N/A N/A
5 4100671 MALOO PERFORMANCE LEATHER 4100728 4100729 4100730 N/A N/A N/A N/A N/A N/A N/A N/A
6 4100672 XU6 / CLUBSPORT SIAB SPORT LEATHER 4100731 4100732 4100733 4100734 4100735 4100736 4100737 4100738 4100772 N/A N/A
7 4100673 R8/GTS SIAB PERFORMANCE LEATHER 4100728 4100729 4100730 4100734 4100735 4100736 4100737 4100738 4100772 N/A N/A
8 4100674 SENATOR LUXURY LEATHER SIAB 4100476 4100739 4100113 4100199 4100740 4100741 4100771 4100168 4100772
9 4100675 SENATOR PERFORMANCE LEATHER SIAB 4100092 4100752 4100112 4100199 4100740 4100741 4100771 4100168 4100772 N/A N/A
10 4100676 SENATOR SIGNATURE LUXURY LEATHER SIAB 4100482 4100742 4100113 4100550 4100743 4100744 4100737 4100168 4100772 N/A N/A
11 4100677 SENATOR SIGNATURE PERFORMANCE LEATHER
SIAB 4100485 4100745 4100112 4100550 4100743 4100744 4100737 4100168 4100772 N/A N/A
12 4100678 SENATOR SIGNATURE ESTATE LUXURY LEATHER
SIAB 4100482 4100742 4100113 4100551 4100746 4100747 4100737 N/A 4100241 4100192 4100193
13 4100679 SENATOR SIGNATURE ESTATE PERFORMANCE
LEATHER SIAB 4100485 4100745 4100112 4100551 4100746 4100747 4100737 N/A 4100241 4100192 4100193
TRIM ASM
FSC RH TRIM ASM
FSC LH TRIM ASM
FSB TRIM ASM
FS H/REST TRIM ASM
RSC TRIM ASM
RSB RH TRIM ASM
RSB LH
TRIM ASM
RS
H/REST
RH
TRIM ASM
RS
H/REST
LH
TRIM ASM
RSB FLAP
TRIM ASM
RSB
A/REST
LID
TRIM
ASM RSB
A/REST
COMPAR
TMENT
14 4100762 WH GRANGE LEATHER SIAB 4100586 4100407 4100408 4100409 4100410 4100412 4100411 4100416 4100416 4100413 4100414 4100415
NOTE: J06 & K06 are HSV prefixes for front & rear components respectively, except for
Grange.
J06 & K06 are HSV prefixes for front & rear components respectively for Grange.
Suffixes are one letter only, and are D (red), C (yellow), B (blue), F (DF) & L (GL)
E.G. Lear part 4100721AD is HSV K06-4100721D, 4100731DF is HSV J06-4100731F, 4100410GL is HSV
K06-4100410L.
Table B-3
VX / WH FRAMES - FRONT AND REAR FRONT SEAT
CUSHION FRONT SEAT
BACK RH FRONT SEAT
BACK LH REAR SEAT
CUSHION
1 4100667 MALOO SPORT CLOTH 4100237 4002435 4002437
2 4100668 XU6 / CLUBSPORT SIAB SPORT CLOTH 4100237 4002774 4002775 4002223
3 4100669 R8/GTS SIAB PERFORMANCE CLOTH 4100237 4002774 4002775 4002223
4 4100670 SENATOR SIAB LUXURY CLOTH 4100237 4002774 4002775 4002223
5 4100671 MALOO PERFORMANCE LEATHER 4100237 4100748 4100749
6 4100672 XU6 / CLUBSPORT SIAB SPORT LEATHER 4100237 4002774 4002775 4002223
7 4100673 R8/GTS SIAB PERFORMANCE LEATHER 4100237 4002774 4002775 4002223
8 4100674 SENATOR LUXURY LEATHER SIAB 4100237 4002774 4002775 4002223
9 4100675 SENATOR PERFORMANCE LEATHER SIAB 4100237 4002774 4002775 4002223
10 4100676 SENATOR SIGNATURE LUXURY LEATHER SIAB 4100237 4002777 4002778 4002223
11 4100677 SENATOR SIGNATURE PERFORMANCE LEATHER SIAB 4100237 4002777 4002778 4002223
12 4100678 SENATOR SIGNATURE ESTATE LUXURY LEATHER SIAB 4100237 4002777 4002778 4001111
13 4100679 SENATOR SIGNATURE ESTATE PERFORMANCE LEATHER SIAB 4100237 4002777 4002778 4001111
14 4100762 WH GRANGE LEATHER SIAB 4001139 4002779 4002778 4002223
Table B-4
VX / WH PADS - FRONT AND REAR FRONT
SEAT
CUSHION
FRONT
SEAT
BACK
FRONT
SEAT
HEADREST
REAR SEAT
CUSHION R EAR SEAT
BACK RH REAR SEAT
BACK LH REAR SEAT
HEADREST REAR SEAT
FLAP REAR SEAT
A/REST
1 4100667 MALOO SPORT CLOTH 4100118 4100115 4100152 N/A N/A N/A N/A N/A N/A
2 4100668 XU6 / CLUBSPORT SIAB SPORT CLOTH 4100118 4100422 4100152 4100121 4100124 4100125 N/A 4001452 4002236
3 4100669 R8/GTS SIAB PERFORMANCE CLOTH 4100119 4100423 4100153 4100121 4100124 4100125 N/A 4001452 4002236
4 4100670 SENATOR SIAB LUXURY CLOTH 4100120 4100424 4100152 4100123 4100128 4100129 4002948 4001452 4002236
5 4100671 MALOO PERFORMANCE LEATHER 4100234 4100233 4100153 N/A N/A N/A N/A N/A N/A
6 4100672 XU6 / CLUBSPORT SIAB SPORT LEATHER 4100120 4100424 4100152 4100123 4100128 4100129 4002948 4001452 4002236
7 4100673 R8/GTS SIAB PERFORMANCE LEATHER 4100234 4100425 4100153 4100123 4100128 4100129 4002948 4001452 4002236
8 4100674 SENATOR LUXURY LEATHER SIAB 4100120 4100424 4100152 4100123 4100128 4100129 4002948 4001452 4002236
9 4100675 SENATOR PERFORMANCE LEATHER SIAB 4100234 4100425 4100153 4100123 4100128 4100129 4002948 4001452 4002236
10 4100676 SENATOR SIGNATURE LUXURY LEATHER SIAB 4100430 4100426 4100152 4100427 4100428 4100429 4002948 4001452 4002236
11 4100677 SENATOR SIGNATURE PERFORMANCE LEATHER SIAB 4100453 4100452 4100153 4100427 4100428 4100429 4002948 4001452 4002236
12 4100678 SENATOR SIGNATURE ESTATE LUXURY LEATHER SIAB 4100430 4100426 4100152 4100456 4100454 4100455 4002948 4001452 4002236
13 4100679 SENATOR SIGNATURE ESTATE PERFORMANCE LEATHER
SIAB 4100453 4100452 4100153 4100456 4100454 4100455 4002948 4001452 4002236
14 4100762 WH GRANGE LEATHER SIAB 4100517 4100516 4002908 4100520 4100518 4100519 4002172 4002939 N/A
Table B-5
MALOO R8 255 LS1 UTILITY CONTENTS OF BODY STYLING PACKAGE
PART No QTY DESCRIPTIONS FIGURE REF
A08-011902 1 SKIRT - ROCKER-RH* B-1 1
A08-011901 1 SKIRT - ROCKER-LH* B-1 2
A08-010502 1 SKIRT – ROCKER END CAP – RH* B-1 20
A08-010501 1 SKIRT – ROCKER END CAP – LH* B-1 21
A08-970603 1 PAINT PROTECTOR-S/SKIRT FRT RH B-1 3
A08-970604 1 PAINT PROTECTOR-S/SKIRT-FRT LH B-1 4
A08-010215 1 PAINT PROTECTOR-S/SKIRT-RR RH B-1 5
A08-010214 1 PAINT PROTECTOR-S/SKIRT-RR LH B-1 6
A08-970609 1 PAINT PROTECTOR S/SKIRT-SIDE-RH B-1 7
A08-970610 1 PAINT PROTECTOR S/SKIRT-SIDE-LH B-1 8
A08-970607 2 BADGE-HSV CORPORATE LOGO B-1 9
B08-970301 1 BADGE-LION & HELMET (BONNET) B-1 10
E08-000608C8 1 BADGE-255 B-1 11
H08-010510 1 SPOILER-REAR B-1 12
E08-010501 1 BADGE – MALOO B-1 13
E08-990605C8 2 BADGE – R8 B-1 14
12C-1000601 1 LAMP FOG LH ∅
12C-1000601 1 LAMP FOG RH ∅
14A-1000603 2 SPACER FOG LAMP ∅
12C-082683 1 LAMP ASM-HI MOUNT STOP LIGHT B-1 15
14A-1970601 1 FACIA-FRONT BUMPER BAR* B-1∅ 16
14A-2000504 1 FACIA-REAR BUMPER BAR – CENTRE* B-1∅ 17
14A-2000502 1 FACIA – REAR BUMPER BAR – RHS* B-1 18
14A-2000501 1 FACIA – REAR BUMPER BAR – LHS* B-1 19
14A-1970612 1 MESH-BUMPER OPENING-UPPER ∅
14A-1970607 1 MESH BUMPER OPENING-LWR ∅
14A-1970608 1 PAINT PROTECTOR-FRT RH ∅
14A-1970609 1 PAINT PROTECTOR-FRT LH ∅
14A-1970614 1 BRACKET-FRONT BUMPER ATTACHMENT RH
14A-1970615 1 BRACKET-FRONT BUMPER ATTACHMENT LH
14A-2010504 1 PAINT PROTECTOR-RR UPPER RH θ
14A-2010505 1 PAINT PROTECTOR-RR UPPER LH θ
14A-2010506 1 PAINT PROTECTOR – RR LOWER RH
14A-2010507 1 PAINT PROTECTOR – RR LOWER LH
22C-018003 1 SAIL PLANE CENTRE 23
22C-018005 1 SAIL PLANE LHS (HARD) 24
22C-018004 1 SAIL PLANE RHS (HARD) 25
H08-010501 1 TONNEAU – HARD COVER – R8 MALOO 26
22H-018004 1 LICENCE PLATE SURROUND OUTER Ф 27
10B-970303 1 BADGE – CORPORATE LOGO 28
E08-990607C2 1 BADGE-ENGINED ID LS1 (SILVER) B-1 22
*Unpainted parts for service
∅ Refer Drawing 14I-000003
θ Refer Drawing 14I-000001
Ф Refer Drawing 22I-010007
SERVICE OPERATIONS
When servicing the Maloo R8 255 LS1 Utility body components, refer to Figures B-1, 14I-000003, 14I-000001,
22I-010001, 22I-010003, 22I-010006, 22I-010004, 14I-010001 and 22I-010007 to obtain the necessary information
on the correct location of each component.
MALOO 255 LS1 UTILITY (WITH OPTIONAL TONNEAU HARD COVER)
CONTENTS OF BODY STYLING PACKAGE
PART No QTY DESCRIPTIONS FIGURE REF
A08-011902 1 SKIRT - ROCKER-RH* B-2 1
A08-011901 1 SKIRT - ROCKER-LH* B-2 2
A08-010502 1 SKIRT – ROCKER END CAP – RH* B-2 20
A08-010501 1 SKIRT – ROCKER END CAP – LH* B-2 21
A08-970603 1 PAINT PROTECTOR-S/SKIRT FRT RH B-2 3
A08-970604 1 PAINT PROTECTOR-S/SKIRT-FRT LH B-2 4
A08-010215 1 PAINT PROTECTOR-S/SKIRT-RR RH B-2 5
A08-010214 1 PAINT PROTECTOR-S/SKIRT-RR LH B-2 6
A08-970609 1 PAINT PROTECTOR S/SKIRT-SIDE-RH B-2 7
A08-970610 1 PAINT PROTECTOR S/SKIRT-SIDE-LH B-2 8
A08-970607 2 BADGE-HSV CORPORATE LOGO B-2 9
B08-970301 1 BADGE-LION & HELMET (BONNET) B-2 10
E08-000608C8 1 BADGE-255 B-2 11
E08-010501 1 BADGE – MALOO B-2 12
12C-1000601 1 LAMP FOG LH ∅
12C-1000601 1 LAMP FOG RH ∅
14A-1000603 2 SPACER FOG LAMP ∅
12C-082683 1 LAMP ASM-HI MOUNT STOP LIGHT B-2 13
14A-1970601 1 FACIA-FRONT BUMPER BAR* B-2∅ 14
14A-2000504 1 FACIA-REAR BUMPER BAR – CENTRE* B-2∅ 15
14A-2000502 1 FACIA – REAR BUMPER BAR – RHS* B-2 16
14A-2000501 1 FACIA – REAR BUMPER BAR – LHS* B-2 17
14A-1970612 1 MESH-BUMPER OPENING-UPPER ∅
14A-1970607 1 MESH BUMPER OPENING-LWR ∅
14A-1970608 1 PAINT PROTECTOR-FRT RH ∅
14A-1970609 1 PAINT PROTECTOR-FRT LH ∅
14A-1970614 1 BRACKET-FRONT BUMPER ATTACHMENT RH
14A-1970615 1 BRACKET-FRONT BUMPER ATTACHMENT LH
14A-2010504 1 PAINT PROTECTOR-RR UPPER RH θ
14A-2010505 1 PAINT PROTECTOR-RR UPPER LH θ
14A-2010506 1 PAINT PROTECTOR – RR LOWER RH
14A-2010507 1 PAINT PROTECTOR – RR LOWER LH
22C-018003 1 SAIL PLANE CENTRE 18
22C-018005 1 SAIL PLANE LHS (HARD) 19
22C-018004 1 SAIL PLANE RHS (HARD) 20
H08-010501 1 TONNEAU – HARD COVER 21
22H-018004 1 LICENCE PLATE SURROUND OUTER Ф 22
10B-970303 1 BADGE – CORPORATE LOGO 23
E08-990607C2 1 BADGE-ENGINED ID LS1 (SILVER) B-2 24
*Unpainted parts for service
∅ Refer Drawing 14I-000003
θ Refer Drawing 14I-010001
Ф Refer Drawing 22I-010007
SERVICE OPERATIONS
When servicing the Maloo 255 LS1 Utility body with optional Tonneau Hard Cover components, refer to Figures
B-2, 14I-000003, 14I-000001, 22I-010001, 22I-010003, 22I-010005, 22I-010004, 14I-010001 and 22I-010007 to
obtain the necessary information on the correct location of each component
MALOO 255 LS1 UTILITY CONTENTS OF BODY STYLING PACKAGE
PART No QTY DESCRIPTIONS FIGURE REF
A08-011902 1 SKIRT - ROCKER-RH* B-3 1
A08-011901 1 SKIRT - ROCKER-LH* B-3 2
A08-010502 1 SKIRT – ROCKER END CAP – RH* B-3 20
A08-010501 1 SKIRT – ROCKER END CAP – LH* B-3 21
A08-970603 1 PAINT PROTECTOR-S/SKIRT FRT RH B-3 3
A08-970604 1 PAINT PROTECTOR-S/SKIRT-FRT LH B-3 4
A08-010215 1 PAINT PROTECTOR-S/SKIRT-RR RH B-3 5
A08-010214 1 PAINT PROTECTOR-S/SKIRT-RR LH B-3 6
A08-970609 1 PAINT PROTECTOR S/SKIRT-SIDE-RH B-3 7
A08-970610 1 PAINT PROTECTOR S/SKIRT-SIDE-LH B-3 8
A08-970607 2 BADGE-HSV CORPORATE LOGO B-3 9
B08-970301 1 BADGE-LION & HELMET (BONNET) B-3 10
E08-000608C8 1 BADGE-255 B-3 11
E08-010501 1 BADGE – MALOO B-3 12
12C-1000601 1 LAMP FOG LH ∅
12C-1000601 1 LAMP FOG RH ∅
14A-1000603 2 SPACER FOG LAMP ∅
12C-082683 1 LAMP ASM-HI MOUNT STOP LIGHT B-3 13
14A-1970601 1 FACIA-FRONT BUMPER BAR* B-3∅ 14
14A-2000504 1 FACIA-REAR BUMPER BAR – CENTRE* B-3∅ 15
14A-2000502 1 FACIA – REAR BUMPER BAR – RHS* B-3 16
14A-2000501 1 FACIA – REAR BUMPER BAR – LHS* B-3 17
14A-1970612 1 MESH-BUMPER OPENING-UPPER ∅
14A-1970607 1 MESH BUMPER OPENING-LWR ∅
14A-1970608 1 PAINT PROTECTOR-FRT RH ∅
14A-1970609 1 PAINT PROTECTOR-FRT LH ∅
14A-1970614 1 BRACKET-FRONT BUMPER ATTACHMENT RH
14A-1970615 1 BRACKET-FRONT BUMPER ATTACHMENT LH
14A-2010504 1 PAINT PROTECTOR-RR UPPER RH θ
14A-2010505 1 PAINT PROTECTOR-RR UPPER LH θ
14A-2010506 1 PAINT PROTECTOR – RR LOWER RH
14A-2010507 1 PAINT PROTECTOR – RR LOWER LH
22C-018003 1 SAIL PLANE CENTRE 18
22C-018001 1 SAIL PLANE LHS (SOFT) 19
22C-018002 1 SAIL PLANE RHS (SOFT) 20
22E-018001 1 TONNEAU – SOFT COVER – MALOO 21
22H-018004 1 LICENCE PLATE SURROUND OUTER Ф 22
10B-970303 1 BADGE – CORPORATE LOGO 23
E08-990607C2 1 BADGE-ENGINED ID LS1 (SILVER) B-3 24
*Unpainted parts for service
∅ Refer Drawing 14I-000003
θ Refer Drawing 14I-010001
Ф Refer Drawing 22I-010007
VU MALOO SAIL PLANES
SERVICE OPERATIONS
CENTRE SAIL PLANE
REMO VAL
• The Centre Sail Plane has 2 Self Tapping Screws located at each end in the lower surface close to the
Rear Window Glass remove the screws.
• Pull the Sail Plane Rearward away from the Roof Panel. Care must be taken not to damage the Centre
High Mounted Stop Lamp Wiring.
• Disconnect Stop Lamp Wiring from the Connector and place the Sail Plane where the painted surface will
not be damaged. This will allow access to the Self Tapping Screws attaching the Side Sail Planes to the
Roof Panel.
SAIL PLANE SOFT TONNEAU COVER
REMO VAL
• To remove the Side Sail Planes Soft Tonneau Cover, first remove the Centre Sail Plane.
• Remove the Self Tapping Screws retaining the Sail Plane to the Roof Outer Panel.
• Remove the Self Tapping Screw which attached the Sail Plane to the B Pillar, this is located along the
leading inner edge of the Sail Plane.
• Pivot the Sail Plane away from the Roof slightly and pull the Lower Rear End Forward disengaging it from
the Tray Railing (Aluminium Extrusion).
• Lift the Side Sail Plane carefully off the vehicle and place it where the painted surfaces will not be
damaged.
SAIL PLANE HARD TONNEAU COVER
REMO VAL
• To remove the Hard Tonneau Side Sail Planes, first remove the Centre Sail Plane.
• Remove the Self Tapping Screws from the Lower Sail Plane Front Mounting Bracket to Body.
• Remove the Self Tapping Screws from the Side Mounting Brackets to Tray Rail.
• Lift Side Sail Plane carefully off the vehicle and place it where the painted surfaces will not be damaged.
SOFT AND HARD SAIL PLANE FITMENT
The fitment of the Sail Planes is the reverse of the removal procedures.
Refer to Drawing No. 22I-010001, 22I-010002 and 22I-010003.
VU MALOO TONNEAU HARD COVER (R8 AND OPTIONAL FITMENT)
SERVICE OPERATIONS
REMO VAL
To remove the Tonneau Hard Cover from the vehicle the following procedure must be used:
• Open the Tonneau Hard Cover
• Disconnect the Cover Courtesy Lamp Electrical Harness from it’s Socket Connection.
• With the help of two assistants, one on each side, of the Tonneau Cover supporting its weight, release the
Gas Strut retaining clips.
• Remove the Gas Strut from the Tonneau Hard Cover Pivot Studs.
• Carefully lower the Gas Struts into the Tray area.
• With an assistant on each side of Tonneau Hard Cover Pivot the Rear of the Cover Upwards to allow the
Cover Hinges to disengage from the Body Half of the Hinge.
• Carefully slide the Cover Rearward taking care not to damage the Sail Plane Sides.
• Store the Hard Cover where the Painted Surface will not be damaged.
FITMENT
To refit the Tonneau Hard Cover reverse the removal procedure.
Refer to Drawing No. 22I-010005 and 22I-010006.
HARD TONNEAU COVER SERVICE REPLACEMENT
The Hard Tonneau Cover is serviced as a primed component for painting.
Normal painting procedures are used, but it must be noted that the Hard Tonneau Cover is fitted with carpet and
lamp wiring installed. The carpet and all exposed holes must be masked off completely prior to painting. If this
operation is not followed the painted surface will be contaminated with fluff and lint from the carpet and the inner
laminate material.
