Body Page B-1
Page B-1
Section B
Body
ATTENTION
HSV vehicles are equipped with a Supplemental Restraint System (SRS). An SRS consists of seat belt pre-
tensioners (fitted to all front seat s), a driver’s-side air bag, a passeng er’s-side air bag and left and right h and
side air bags. Refer to CAUTIONS, Section 12M, in the Holden Adventra AWD series Service Manual before
performing any service operation on or around SRS components, the steering mechanism or wiring. Failure
to follow the CAUTIONS could result in personal injury or unnecess ary SRS system repairs.
1 Purpose...............................................................................................................................................B-2
2 Body Ornamentation..........................................................................................................................B-3
3 Seats ...................................................................................................................................................B-4
4 Body Components .............................................................................................................................B-9
4.1 Avalanche AWD 270 Wagon...............................................................................................................................B-9
Service Operation...............................................................................................................................................B-9
4.2 Avalanche AWD 270 Wagon.............................................................................................................................B-11
Service Operation.............................................................................................................................................B-11
SPZ-300220 - Package – Paint Protectors – Front Facia / Front Fender Flares. X 1...................................B-12
SPZ-300221 - Package – Paint Protectors – Rear Fender Flares. x1...........................................................B-12
SPZ-300222 - Package – Paint Protectors – Rear Facia. x 1 .......................................................................B-12
SPZ-300223 - Package – Paint Protectors – Side Skirts. x 1........................................................................B-12
Body Page B-2
Page B-2
1 Purpose
The purpose of this section is to provide information on the body and body components fitted to HSV Avalanche AWD
vehicles. The information is designed to supplement the information contained in the Adventra AWD series Service
Manuals, and details are g iven where differences occur between the HSV models and standard Holden models. A series
of instruction drawings describe the design changes and indicate specific part numbers, fitting instructions and relevant
notes for vehicle servicing.
NOTE:
If specific technical data on a HSV model is not
contained in this supplement, obtain data for that
model from the relevant Adventra AWD series
Service Manual Supplement. References are
made throughout this section to Holden Service
Manuals, to assist in providing information for
specific service operations.
When hoisting (or jacking) HSV models,
ensure that the lifting head of th e ho ist lifts
on the chassis before the arm of the hoist
contacts the side-skirt
Before performing any Service Operation or
other procedure described in this Section,
refer to Holden Adventra Service Information
Section 00 Cautions And Notes for correct
workshop practices with regard to safety
and/or property damage.
Body Page B-3
Page B-3
2 Body Ornamentation
HSV models are fitted with HSV specific deca ls and badges to ide ntify eac h model an d power trai n optio n. The excl usive
HSV ornamentation is pos itioned in exact locations on each HSV mo del. The ornament ation for each model is sp ecified
by part number in this section.
Body Page B-4
Page B-4
3 Seats
HSV Avalanche AWD models are fitted with exclusive seat designs to com pliment the ride package of the vehicle. A full
range of replacement parts is available for each specific HSV seat item and these parts are listed in Tables attached.
Body Page B-5
Page B-5
DATE
ISSUE DATED
AUTH'Y
CK.
SYM
AUTH'Y
REVISION RECORD
DATE
SYM
SIGNATURES ON
ORIGINAL APPROVAL
DR.
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
J0I-030007
INSTRUCTION DRAWING.
A4
SIZE
SEATS (FRONT & REAR)
AVALANCHE AWD
FRONT
FRONT
(BACK VIEW) REAR
REVISION RECORD
PRELIMINARY ISSUE
CK.
NAME
PART NO.
CK.
REFERENCE
DWG.
DR.
DATE:
APPR
APPR
DR.
25.02.04
AP
DP
GD
Body Page B-6
Page B-6
COLOUR
AVALANCHE AWD.
SEAT KITS - FRONT AND REAR
SEAT ASM FRONT RH
SEAT ASM FRONT LH
BACK ASM REAR 60% LH
BACK ASM REAR 40% RH
BOLSTER ASM LH
BOLSTER ASM RH
CUSHION ASM REAR SEAT
NK
(ANTHRICITE)
AV (RED HOT)
CR (OCHER)
1
92163298
4101164AV
HSV AWD SPORT LEATHER AV
4101166AV
4101165AV
4101169AV
4101168AV
1597707
15797708
4101167AV
X
2
92163299
4101164CR
HSV AWD SPORT LEATHER CR
4101166CR
4101165CR
4101169CR
4101168CR
11786008
11786007
4101167CR
X
3
92163300
4101164NK
HSV AWD SPORT LEATHER NK
4101166NK
4101165NK
4101169NK
4101168NK
410121NK
4101218NK
4101167NK
X
Body Page B-7
Page B-7
COLOUR
AVALANCHE AWD.
TRIM COVER
ASSEMBLIES
TRIM ASM FSC RH
TRIM ASM FSC LH
TRIM ASM FSB RH
TRIM ASM FSB LH
TRIM ASM FS H/REST
TRIM ASM RSC
TRIM ASM RSB RH 40%
TRIM ASM RSB LH 60%
TRIM ASM BOLSTER RH
TRIM ASM BOLSTER LH
TRIM ASM RS CTR
H/REST
TRIM ASM REAR
ARMREST
TRIM ASM RS H/REST
NK
(ANTHRICITE)
AV (RED HOT)
CR (OCHER)
1
4101164AV
HSV AWD SPORT
LEATHER AV
4101221
AV
4101173
AV
4101174
AV
4101175
AV
4101176
AV
4101177
AV
4101178
AV
4101179
AV
4004724
AV
4004725
AV
4004597
AV
4005544
AV
4004723
AV
X
2
4101164CR
HSV AWD SPORT
LEATHER CR
4101221
CR
4101173
CR
4101174
CR
4101175
CR
4101176
CR
4101177
CR
4101178
CR
4101179
CR
4004724
CR
4004725
CR
4004597
CR
4005544
CR
4004723
CR
X
3
4101164NK
HSV AWD SPORT
LEATHER NK
4101221
NK
4101173
NK
4101174
NK
4101175
NK
4101176
NK
4101177
NK
4101178
NK
4101179
NK
4004724
NK
4004725
NK
4004597
NK
4005544
NK
4004723
NK
X
Body Page B-8
Page B-8
AVALANCHE AWD. FRAMES – FRONT AND REAR
FRONT SEAT
CUSHION
FRONT SEAT
BACK RH
FRONT SEAT
BACK LH
REAR SEAT
CUSHION
REAR SEAT
BACK LH
REAR SEAT
BACK RH
1
4101164AV
AVALANCHE AWD SPORT LEATHER AV
4004611
4004811
4004810
4001111
4002419
4002418
2
4101164CR
AVALANCHE AWD SPORT LEATHER CR
4004611
4004811
4004810
4001111
4002419
4002418
3
4101164NK
AVALANCHE AWD SPORT LEATHER NK
4004611
4004811
4004810
4001111
4002419
4002418
AVALANCHE AWD PADS – FRONT AND
REAR
FRONT
SEAT
CUSHION
FRONT
SEAT
BACK
FRONT
SEAT
HEADREST
REAR
SEAT
CUSHION
REAR
SEAT
BACK RH
REAR
SEAT
BACK LH
REAR
SEAT
HEADRES
T
REAR
SEAT
CENTRE
HEADREST
REAR
SEAT
BOLSTER
RH
REAR
SEAT
BOLSTER
LH
REAR
SEAT
ARMREST
1
4101164AV
AVALANCHE AWD
SPORT LEATHER AV
4003487
4101034
4100976
4003976
4003978
4003977
4002948
4004444
4001889
4001888
4001481
2
4101164CR
AVALANCHE AWD
SPORT LEATHER CR
4003487
4101034
4100976
4003976
4003978
4003977
4002948
4004444
4001889
4001888
4001481
3
4101164NK
AVALANCHE AWD
SPORT LEATHER NK
4003487
4101034
4100976
4003976
4003978
4003977
4002948
4004444
4001889
4001888
4001481
Body Page B-9
Page B-9
4 Body Components
4.1 Avalanche AWD Wagon
CONTENTS OF BODY STYLING PACKAGE
PART No QTY DESCRIPTIONS REF
HSV-A08-032706P 1 SIDE SKIRT ASM - RH 1
HSV-A08-032705P 1 SIDE SKIRT ASM - LH 2
HSV-14A2032704P 1 FACIA ASM - REAR 3
HSV-14A1032707P 1 FACIA ASM - FRONT 4
HSV-B08-020602P 1 HOOD HEADER 5
HSV-A08-032704P 1 FLARE - FENDER REAR - RH 6
HSV-A08-032702P 1 FLARE - FENDER FRONT - RH 7
HSV-A08-032701P 1 FLARE - FENDER FRONT - LH 8
HSV-A08-032703P 1 FLARE – FENDER REAR - LH 9
HSV-B08-020407B8 1 BADGE - LION/HELMET – 64mm (HOOD) 10
HSV-A08-020407B8 1 BADGE – CORP. LOGO 11
HSV-E08-032707 1 BADGE - AVALANCHE 12
HSV-B08-032701B8 1 BADGE - LION/HELMET – 64mm (TAILGATE) 13
HSV-E08-032711P 1 T AILGATE - APPLIQUE ASM 14
HSV-B08-020403P 1 MOULDING - BODY SIDE – FRONT DOOR - LH 15
HSV-B08-020405P 1 MOULDING – BODY SIDE – REAR DOOR - LH 16
HSV-B08-020406P 1 MOULDING – BODY SIDE - REAR DOOR - RH 17
HSV-B08-020404P 1 MOULDING – BODY SIDE – FRONT DOOR - RH 18
E08-970309 1 DECAL –“ I JUST WANT ONE” 19
Service Operations
When servicing the Avalanche AWD Wagon body components, refer to Drawing 1A2F030036 and 1A2F030037 to
obtain the necessary informa tion on the correct location of each component.
For badge information and locations refer to drawings at the end of this section.
Body Page B-10
Page B-10
AVALANCHE
BODY - ORNAMENTATION
AVALANCHE
2.12.03
AP
D.P
1A2F030036
1
4
7
17 18
6
5
10
8
1516 2
3
9
11 14
12
13
19
Body Page B-11
Page B-11
4.2 Avalanche AWD 270 Wagon
Service Operations
When servicing the Avalanche AWD 270 Wagon paint protectors, refer to Drawing 1A2F-030037 to obtain the necessary
information on the correct location of each c ompo nent.
NOTE : Avalanche AWD paint protectors are only available in 4 complete section kits.
EG : Front Facia Kit , Rear Facia Kit etc. Refer following listing.
AVALANCH E AWD PAINT PROTE CT ORS
PART No QTY DESCRIPTIONS REF
HSV-14A1032712 1 FRONT FACIA - RH 1
HSV-14A1032711 1 FRONT FACIA - LH 2
HSV-14A2030718 1 REAR FACIA - RH 3
HSV-14A2030717 1 REAR FACIA - LH 4
HSV-A08-032730 1 REAR FLARE UPPER FRONT - RH 5
HSV-A08-032728 1 REAR FLARE UPPER - RH 6
HSV-A08-032732 1 REAR FLARE LOWER - RH 7
HSV-A08-032720 1 REAR FLARE - RH 8
HSV-A08-032729 1 REAR FLARE UPPER FRONT - LH 9
HSV-A08-032731 1 REAR FLARE LOWER - LH 10
HSV-A08-032727 1 REAR FLARE UPPER - LH 11
HSV-A08-032719 1 REAR FLARE - LH 12
HSV-A08-032718 1 SIDE SKIRT CENTRE - RH 13
HSV-A08-032723 1 SIDE SKIRT FRONT – LH LOWER 14
HSV-A08-032717 1 SIDE SKIRT CENTRE - LH 15
HSV-A08-032725 1 JACK CAP - LH 16
HSV-A08-032724 1 SIDE SKIRT FRONT – RH LOWER 17
HSV-A08-032716 1 SIDE SKIRT FRONT - RH 18
HSV-A08-032722 1 FRONT FLARE - RH 19
HSV-A08-032721 1 FRONT FLARE - LH 20
HSV-A08-032715 1 SIDE SKIRT FRONT - LH 21
HSV-A08-032726 1 JACK CAP - RH 22
HSV-14A2032719 1 REAR FACIA - CENTRE 23
HSV-14A2032714 1 BLACKOUT – CENTRE REAR FACIA 24
HSV-14A2032715 1 FOAM INSERT – LH REAR FACIA 25
HSV-14A2032716 1 FOAM INSERT – RH REAR FACIA 26
Body Page B-12
Page B-12
SPZ-300220 - Package – Paint Protectors – Front Facia / Front Fender Flares. X 1
Includes;
Part Number Description Qty
HSV-14A1032711 PAINT PROTECTOR-FRT FACIA-LH(A 1
HSV-14A1032712 PAINT PROTECTOR-FRT FACIA-RH(A 1
HSV-A08-032721 PAINT PROTECTOR-FRT FLARE-LH(A 1
HSV-A08-032722 PAINT PROTECTOR-FRT FLARE-RH(A
SPZ-300221 - Package – Paint Protectors – Rear Fender Flares. x1
Includes;
Part Number Description Qty
HSV-A08-032719 PAINT PROTECTO R-RR FLARE LH(AW 1
HSV-A08-032727 PAINT PROT- RR FLARE UPP-LH-AW 1
HSV-A08-032729 PAINT PROT-RR FLARE UPP FRT-LH 1
HSV-A08-032731 PAINT PROT-RR FLARE LWR-LH-AWD 1
HSV-A08-032720 PAINT PROTECTO R-RR FLARE-RH(AW 1
HSV-A08-032728 PAINT PROT- RR FLARE UPP-RH-AW 1
HSV-A08-032730 PAINT PROT-RR FLARE UPP FRT-RH 1
HSV-A08-032732 PAINT PROT-RR FLARE LWR-RH-AWD 1
SPZ-300222 - Package – Paint Protectors – Rear Facia. x 1
Includes;
Part Number Description Qty
HSV-14A2032717 PAINT PROTECTOR-RR FACIA LH 1
HSV-14A2032718 PAINT PROTECTOR-RR FACIA RH 1
HSV-14A2032719 PAINT PROTECTOR-R/FACIA CENTRE 1
HSV-14A2032714 PROTECTOR-BLACKOUT-CENTRE-RR Facia 1
HSV-14A2032715 PROTECTOR-FOAM INSERT-LH-RR Facia 1
HSV-14A2032716 PROTECTOR-FOAM INSERT-RH-RR Facia 1
SPZ-300223 - Package – Paint Protectors – Side Skirts. x 1
Includes;
Part Number Description Qty
HSV-A08-032715 PAINT PROTECTOR-S/SKIRT-FLH(AW 1
HSV-A08-032717 PAINT PROTECTOR-S/SKIRT-CLH(AW 1
HSV-A08-032723 PAINT PROT-S/SKIRT-FRT LH LWR 1
HSV-A08-032725 PAINT PROT- JACK CAP-FRT LH-AW 1
HSV-A08-032716 PAINT PROTECTOR-S/SKIRT-FRH(AW 1
HSV-A08-032718 PAINT PROTECTOR-S/SKIRT-CRH(AW 1
HSV-A08-032724 PAINT PROT-S/SKIRT-FRT RH LWR- 1
HSV-A08-032726 PAINT PROT- JACK CAP-FRT RH-AW 1
Body Page B-13
Page B-13
1
2
3
4
5
6
7
8
910
11
12
13
14
15
16
17 18 19
20
21
22
23
25 24
AVALANCHE
BODY-PA INT PROTECTORS
AVALANCHE
2.12.03
AP
1A2F030037
26
3PAINT PROTECTORS FITTED
INSIDEREARFACIA
REFER DRAWING14I- 030003
Body Page B-14
Page B-14
J.D
-
AWD WAGON
T.K
J.D
24.02.03
14I-030000
-FRONT BUMPER FASCIA -
AWD WAGON
VIEW A
A
DETAIL B
DETAIL C
B
C
14A1032704
COVER -
TOW HOOK
FACIA
75F-020601
CLIP -TOW
HOOK COVER
92100198
14A1032707XX
FRONT FACIA ASSEMBLY-
(FOG) CONTAINS
12C-032708
LAMP - FOG
(2 PLACES)
12C-032701
BRACKET - HID/FOG
REAR
(2 PLACES)
WASHER
PARTS INCLUDED IN
BOTH HID AND FOG LAMP KIT
12C-032702
BRACKET - FOG
FRONT
(2 PLACES)
77C-030001
SPRING -
ADJUSTABLE
(2 PLACES)
72H-062002
SCREW - ADJUST
M5 x 0.8 x 45mm
(2 PLACES)
*
*
*
*
SPRING
WASHER
*
*
14A1032708XX
FRONT FACIA ASSEMBLY-
(HID) CONTAINS
12C-030801
LAMP - HID
(2 PLACES)
SCREW
Body Page B-15
Page B-15
**
NOTE:
** THESE PARTS ARE TO
BE RETAINED WHEN
REMOVING HOLDEN
COMPONENTS AND
RE-USED IN THE HSV
COMPONENTS FITMENT.
**
**
77B-691901
RIVET
SP3914
(2 PLACES) REINFORCEMENT
14A1032706
25.02.03
A
(SCRIVET)
LH FRONT
REINFORCEMENT
RH FRONT
J.D
-
AWD WAGON
T.K
J.D
-FRONTBUMPER FASCIA -
HARDWARE AWD WAGON
VIEW A
77B-030002
SCRIVET RETAINER
92138636
(4 PLACES)
**
**
**
**
14A1032705
-
FASCIA
-
FASCIA
14I-030022
Body Page B-16
Page B-16
NOTE:
ALL SCREWS AND
SCRIVETS ARE TOBE
RETAINED WHEN
REMOVING HOLDEN
COMPONENTS AND
RE-USED IN THE HSV
COMPONENTS FITMENT.
VIEW B
B
A
FRONT
HARDW
J.D
-
AWD WAGON
T.K
J.D
11.03.03
-
VIEW A
14I-030002
FASCIA UNDERTRAY-
ARE AWD WAGON
SCRIVET - RETAINER
72D-711901
SELF TAPPING
(2 PLACES)
77B-030002
92138636
(4 PLACES)
SCREW
Body Page B-17
Page B-17
VIEW A
A
14A2032706
INSERTFOAM
REAR FASCIA
75F-030002
SPEED CLIP -
RECTANGULAR
(3 PLACES)
12H-032702
HOUSING - HOLDEN
MODIFIED
(4 PLACES)
INSET B
URETHANE
APPLICATION
(4 PLACES)
14A2032716
PROTECTOR - FOAM INSERT
REAR FACIA -RH
14A2032707
REAR FACIA -AWD
14A2032718
PAINT PROTECTOR
REAR FACIA -RH
(1 PLACE)
J.D
J.D
AWD WAGON
T.K
J.D
18.02.03
14I-030003
-
REAR BUMPER FASCIA -
AWD WAGON
12H-032701
HARNESS - PARK
SENSOR AWD
72G-030003
RECEPTACLE-DZUS
(2 PLACES)
B
14A2032715
PROTECTOR - FOAM INSERT
REAR FACIA -LH
14A2032718
PAINT PROTECTOR
REAR FACIA -RH
(1 PLACE)
14A2032719
PAINT PROTECTOR
REAR FACIA -
CENTRE UPPER
14A2032714
PROTECTOR BLACKOUT
REAR FACIA CENTRE
12H-032705
HARNESS - TRAILER
TOW BAR
92118483
Body Page B-18
Page B-18
J.D
-
AWD WAGON
T.K
J.D
18.02.03
14I-030004
-
REAR BUMPER FACIA -
HARDWARE AWD WAGON
VIEW A
14A2032709 (LH)
14A2032710 (RH)
BRACKET FACIA
TO LINER
72B-691901
SCRIVET
(5 PLACES)
14A2032712
BRACKET - REAR
FACIA TO BODY (RH)
14A2032711
BRACKET - REAR
FACIA TO BODY (LH)
70G-060009
NUTSERT-M6
(2 PLACES)
SECTION B-B
PANEL
REAR
FASCIA
SCRIVET
72C-671901
SCREW - CAPTIVE WASHER
M6 x 15mm - 92138208
(2 PLACES)
BRACKET
A
NOTE:
** THESE PARTS ARE TO
BE RETAINED WHEN
REMOVING HOLDEN
COMPONENTS AND
RE-USED IN THE HSV
COMPONENTS FITMENT.
******
**
**
**
72J-020401
HI-LO SCREW
(2 PLACES)
**
**
77B-970601
SCRIVET
(6 PLACES)
14A2032707
REAR FACIA -AWD
B
B
Body Page B-19
Page B-19
REVISION RECORD
SYM
DATE
INSTRUCTION DRAWING.
J.D
AUTH'YCK.
DR.
-
AWD WAGON
T.K
J.D
20.02.03
DWG.
DATE:
14I-030007
-
REAR BUMPER FASCIA -
TOW BAR COVER
14A2032705
TOW BAR COVER
72G-030001
STUD-DZUS-6mm
(2 PLACES)
72G-030002
RETAINER
(2 PLACES)
72D-970602
SCREW - SELF TAPPING
10-16 x 15mm
(2 PLACES)
TOW BAR
HARNESS
PLUG
VIEW A
A
VIEW B
68.5
24.25
B
HOLE
Ø2mm
14A2032707
REAR FACIA -AWD
INITIAL RELEASE
Body Page B-20
Page B-20
J.D
-
AWD WAGON
T.K
J.D
12.03.03
14I-030008
-
FRONT FASCIA UNDERTRAY-
AWD WAGON
VIEW A
70M-030001
NUTSPRING
'U'TYPE-4.8mm
92138080
(6PLACES)
A
Body Page B-21
Page B-21
14A1032711
PAINT PROTECTOR
FRONT FACIA -LH
14A1032712
PAINT PROTECTOR
FRONT FACIA -RH
70M-030002
NUT 'J'TYPE
(11516372)
(3 PLACES)
14A1032710
MESH - GRILLE UPPER - FRTFACIA
(1 PLACE)
72D-041302
SCREW - SELF TAPPER
92138095
(14 PLACES)
14A1032701
FACIA - FRONT AWD
VIEW A
A
HIGLIGHTED
AREAS SHOW
LOCATION OF
72D-041302
(14 PLACES)
B
INSET B
14A2020618
CLIP - RETAINER
(2 PLACES)
J.D
-
AWD WAGON
T.K
J.D
06.05.03
14I-030014
-
FRONT BUMPER FASCIA -
AWD WAGON
Body Page B-22
Page B-22
J.D
-
AWD WAGON
T.K
J.D
12.03.03
A0I-030000
-
FENDER FLARE FRONT -
HARDWARE AWD WAGON
A
VIEW A
B
INSET B
VIEW C
C
VIEW D
D
NOTE:
** THESE PARTS ARE TO
BE RETAINED WHEN
REMOVING HOLDEN
COMPONENTS AND
RE-USED IN THE HSV
COMPONENTS FITMENT.
** **
VIEW E
E
APPLYHEAT(VIA HEAT
GUN) TO EXPOSED FACE
OF DOUBLE SIDED TAPE
TOAMAX SURFACE TEMP
.
OF 30° C BEFORE
ATTACHING PARTTO
BODY
URETANE
ADHESIVE
Body Page B-23
Page B-23
REVISION RECORD
SYM
INSTRUCTION DRAWING.
J.D
AUTH'Y CK.
DR.
-
AWD WAGON
T.K
J.D
13.03.03
DWG.
DATE:
A0I-030001
-
FENDER FLARE FRONT -
AWD WAGON
VIEW A
INSET B
B
SEAL TO MEET
INSIDE EDGE
OF PART
75F-030001
FLARE - CLIP
TO FENDER
92138681
(6 PLACES)
C
C
SECTION C
POSITION OF
SEAL ON FLARE
A08-032713
SEAL - FENDER FLARE
FRONT - LENGTH 835mm
A08-032701
FLARE - FRONT LH
T213030006
5390 3M TAPE
DOUBLE SIDED:
7mm x 2.3mm x 190mm
T213030003
5356 3M TAPE
DOUBLE SIDED:
7mm x 1.5mm x 155mm
T213030003
5356 3M TAPE
DOUBLE SIDED:
7mm x 1.5mm x 190mm
INITIAL RELEASE
A08-032721
PAINT PROTECTOR
FRONT FLARE - LH
(1 PLACE)
DOUBLE
SIDED
TAPE
APPLICATION AREAS
OF 3M 94 PRIMER PRIOR
TO DOUBLE SIDED TAPE
BEING APPLIED
Body Page B-24
Page B-24
J.D
-
AWD WAGON
T.K
J.D
19.03.03
A0I-030002
-FENDER FLARE REAR -
HARDWARE AWD WAGON
VIEW A
B
C
**
NOTE:
** THESE PARTS ARE TO
BE RETAINED WHEN
REMOVING HOLDEN
COMPONENTS AND
RE-USED IN THE HSV
COMPONENTS FITMENT.
D
T
ACE
TAPE
TEMP
.
TO
A
INSET B
VIEW C
VIEW D
APPLYHEAT(VIA HEA
GUN) TO EXPOSED F
OF DOUBLE SIDED
TOAMAX SURFACE
OF 30° C BEFORE
ATTACHING PART
BODY
URETANE
ADHESIVE
Body Page B-25
Page B-25
REVISION RECORD
SYM
DATE
INSTRUCTION DRAWING.
J.D
AUTH'Y CK.
DR.
-
AWD WAGON
T.K
J.D
13.03.03
DWG.
DATE:
A0I-030003
-FENDER FLARE REAR -
AWD WAGON
A
T213030003
5356 3M TAPE
DOUBLE SIDED:
7mm x 1.5mm x 85mm
INSET C
T213030003
5356 3M TAPE
DOUBLE SIDED:
7mm x 1.5mm x 75mm
DOUBLE
SIDED
TAPE
POSITION OF
SEAL ON FLARE
SECTION B
INITIAL RELEASE
D
A08-032731
PAINTPROTECTOR
REARFLARE
LOWER-LH
A08-032719
PAINT PROTECTOR
REAR FLARE - LH
A08-032727
PAINTPROTECTOR
REARFLARE
UPPER-LH
(1PLACE)
A08-032729
PAINT PROTECTOR
UPPER FRONT -LH
(1 PLACE)
SEAL TO MEET
INSIDE EDGE
OF PART
APPLICATION AREAS
OF 3M 94 PRIMER
PRIOR TO D/SIDED
TAPE BEING BEING
APPLIED
Body Page B-26
Page B-26
REVISION RECORD
SYM
DATE
INSTRUCTION DRAWING.
J.D
AUTH'YCK.
DR.
J.D
AWD WAGON
T.K
J.D
14.03.03
DWG.
DATE:
A0I-030004
-
SIDE SKIRT -
AWD WAGON
INITIAL RELEASE
Body Page B-27
Page B-27
REVISION RECORD
SYM
DATE
INSTRUCTION DRAWING.
J.D
AUTH'YCK.
DR.
-
AWD WAGON
T.K
J.D
19.03.03
DWG.
DATE:
A0I-030007
-
SIDE SKIRT-
HARDWARE AWD WAGON
NOTE:
** THESE PARTS ARE TO
BE RETAINED WHEN
REMOVING HOLDEN
COMPONENTS AND
RE-USED IN THE HSV
COMPONENTS FITMENT.
**
**
**
**
**
**
**
**
**
INITIAL RELEASE
Body Page B-28
Page B-28
REVISION RECORD
SYM
DATE
INSTRUCTION DRAWING.
J.D
AUTH'YCK.
DR.
-
AWD WAGON
T.K
J.D
17.03.03
DWG.
DATE:
E0I-030000
-
REAR APPLIQUE -
AWD WAGON
77A-020402
TEXTRON STUD
M5 x 12mm
(8 PLACES)
E09-020605
SEAL - FOAM WASHER
GARDINER
(8 PLACES)
STARTOF SEAL
(SAME FOR LHS)
E08-032709/10
BRACKET -APPLIQUE
TOTAILGATE - LH/RH
70M-010502
M5 NUT -'U'TYPE
(2 PLACES)
INITIAL RELEASE
3.3 Ømm
HOLE ADDED
77B-030003
RIVET - COUNTER SUNK
(2 PLACES)
B
Body Page B-29
Page B-29
REVISION RECORD
SYM
DATE
INSTRUCTION DRAWING.
-
AUTH'Y CK.
DR.
-
AWD WAGON
T.K
J.D
18.03.03
DWG.
DATE:
E0I-030001
-
REAR APPLIQUE -
HARDWARE AWD WAGON
E08-032701XX
REAR APPLIQUE
NOTE:
** THESE PARTS ARE TO
BE RETAINED WHEN
REMOVING HOLDEN
COMPONENTS AND
RE-USED IN THE HSV
COMPONENTS FITMENT.
**
**
**
**
**
72D-030002
SCREW - S/TAPPER
4.2 x 25mm
(4 PLACES)
TAILGATE
E09-020603
SEAL - FOAM WASHER
(7 PLACES)
72K-030001
SCREW -
COUNTERSUNK M5
(5 PLACES)
71E-030001
SPACER -
REVERSE LAMP
(4 PLACES)
ACTUATOR
TAILGATE
OUTER PANEL
**
**
72D-041701
(92138400)
SELF TAPPER SCREW
(2 PLACES)
72H-041503
SCREW - M5 x 10
(5 PLACES)
E08-032703
BRACKET -APPLIQUE
TOT/GATE LWR EDGE
(5 PLACES)
E09-030001
SEAL - RUBBER
(7 PLACES)
INITIAL RELEASE
**
GROMMET
**
Body Page B-30
Page B-30
NOTE:
BODY SURF
CLEAN AND DR
ATTACHMENT
MOULDINGS.
ACE MUST
YBEFO
OF
A
C
1
BE
RE
2
DATE SYM
B
INITIAL
REVISIO
URETHANE
ADHESIVE
2
1
RELEASE
AUTH
N RECORD
VIEW C
DATE:
DWG
.
07.05.03
J.D
T.K
AWDW
-
DR. CK.
'Y
J.D
B08-020403XX
B08-020405XX
-
AGON
APPLYHEA
GUN) TOEXPO
OFDO
UBLE SIDED
TOAMAX SURF
OF 30° C BEFO
ATTACHING
3mm
2mm
VIEW B
VIEW A
BODY SIDE MOULDING -
HARDWARE - AWDW
AGON
G0I-030001
INSTRUCTIONDRA
WING.
T(VIA HEAT
SED FACE
TAPE
ACE TEMP
.
RE
PARTTO
BODY
Body Page B-31
Page B-31
J.D
-
AWD WAGON
T.K
J.D
12.08.03
1A2F030022-1
-
BODY ACCENT - FRONT
FACIA AWD WAGON
TO BE PAINTED GM SKIRT BLACK 2K (426-250E)
TO BE PAINTED - ASAW ACCENT SILVER (3TJWB)
SECTION A-A
C
SECTION B-B
SECTION C-C
C
A
A
B
B
D
DETAIL D
DETAIL E
E
Body Page B-32
Page B-32
J.D
-
AWD WAGON
T.K
J.D
12.08.03
1A2F030022-2
-
BODY ACCENT - FRONT
FACIA AWD WAGON
TOBEP
AINTED GM
SKIRTBLACK 2K (426-250E)
TOBEP
AINTED - ASAW
ACCENT SILVER (3TJWB)
SECTION A-A
B
SECTION B-B
B
A
A
TO BE COBRA JET
BLACK TINTER (C135)
Body Page B-33
Page B-33
TOBEP
AINTED - ASAWACCENT SILVER (3TJWB)
SECTION B-B
SECTION A-A
A
A
B
B
J.D
-
AWD WAGON
T.K
J.D
13.08.03
1A2F030023
-
BODY ACCENT - SIDE
SKIRTAWD WAGON
Body Page B-34
Page B-34
J.D
-
AWDW
AGON
T.K
J.D
13.08.03
1A2F030024-1
-
BODY ACCENT - REAR
FACIA AWDW
AGON
TOBE PAINTED GM SKIRT
BLACK 2K (426-250E)
TOBE PAINTED - ASAW
ACCENT SILVER (3TJWB)
SECTION B-B SECTION C-C
SECTIONA-A
C
C
B
B
A
A
DETAIL D
D
DETAIL E
E
DETAIL F
F
Body Page B-35
Page B-35
J.D
-
AWD WAGON
T.K
J.D
13.08.03
1A2F030024-2
-
BODY ACCENT - REAR
FACIA AWD WAGON
TOBEP
AINTED GM SKIRT BLACK 2K (426-250E)
SECTION D-D
D
DA
B
C
D
E
F
DETAIL F
DETAIL EDETAIL DDETAIL CDETAIL B
DETAIL A
TOBEP
AINTED - ASAWACCENT SILVER (3TJWB)