Body Page 1-1

Section B

Body

ATTENTION

HSV vehicles are equipped with a Supplemental Restraint System (SRS). An SRS consists of seat belt pre-

tensioners (fitted to all front seat s), a driver’s-side air bag, a passeng er’s-side air bag and left and right han d

side air bags. Refer to CAUTIONS, Section 12M, of the Holden Adventra AWD series Service Information

before performing any service operation on or around SRS components, the steering mechanism or wiring.

Failure to follow the C AUTIONS cou ld result in personal injury or unnecessar y SRS system repairs.

1 Purpose...................................................................................................................................................2

2 Body Ornamentation..............................................................................................................................3

3 Seats........................................................................................................................................................4

3.1 Avalanche AWD Wagon ...................................................................................................................................... 10

Contents Of Body Styling Package.................................................................................................................... 10

Service Operations.............................................................................................................................................. 10

3.2 Avalanche AWD 270 Wago n................................................................................................................................12

Avalanche AWD Paint Protectors....................................................................................................................... 12

Service Operations.............................................................................................................................................. 12

07-OCT-2004 Page 1-1

Body Page 1-2

1 Purpose

The purpose of this section is to provide information on the bod y and body components fitted to HSV Avalanche AWD

vehicles. The information is designed to supplement the information contained in the Adv entra AWD series Service

Information, and details are given where differences occur between the HSV models a nd standard Holden models. A

series of instruction drawings describe the design cha nges and indicate specific part numbers, fitting instructions and

relevant notes for vehicle serv icing.

NOTE

If specific technical data on a HSV model is not

contained in this supplement, obtain data for that

model from the relevant Adventra AWD series

Service Information Supplement. References are

made throughout this section to Holden Service

Information, to assist in providing information for

specific service operations.

When hoisting (or jacking) HSV models,

ensure that the lifting h ead of the hoist lifts on

the chassis before the arm of the hoist

contacts the side-skirt

Before performing any Service Operation or

other procedure described in this Section,

refer to Holden Adventra Service Information

Section 00 Cautions And Notes for correct

workshop practices with regard to safety

and/or property damage.

07-OCT-2004 Page 1-2

Body Page 1-3

2 Body Ornamentation

HSV models are fitted with HSV specific decals and badges to identify each model and power train option. The exclusive

HSV ornamentation is positioned in exact locations on each HSV model. The ornamentation for each model is specifie d

by part number in this section.

07-OCT-2004 Page 1-3

Body Page 1-4

3 Seats

HSV Avalanche AWD models are fitted with exclusive seat desi gns to compliment the ride package of the vehicle. A ful l

range of replacement parts is available for each specific HSV seat item and these parts are listed in Tables attache d.

07-OCT-2004 Page 1-4

Body Page 1-5

DATE

ISSUE DATED

AUTH'Y

CK.

SYM

AUTH'Y

REVISION RECORD

DATE

SYM

SIGNATURES ON

ORIGINAL APPROVAL

DR.

ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING

J0I-030007

INSTRUCTION DRAWING.

A4

SIZE

SEATS (FRONT & REAR)

AVALANCHE AWD

SEATS (FRONT & REAR)

AVALANCHE AWD

FRONT

(BACK VIEW)

FRONT

(BACK VIEW) REAR

REVISION RECORD

PRELIMINARY ISSUE

CK.

NAME

PART NO.

CK.

REFERENCE

DWG.DWG.

DR.

DATE:

APPR

DR.

25.02.04

AP

DP

GD

07-OCT-2004 Page 1-5

Body Page 1-6

COLOUR

AVALANCHE AWD.

SEAT KITS - FRONT AND REAR

SEAT ASM FRONT RH

SEAT ASM FRONT LH

BACK ASM REAR 60%

LH

BACK ASM REAR 40%

RH

BOLSTER ASM LH

BOLSTER ASM RH

CUSHION ASM REAR

SEAT

NK

(ANTHRICITE)

AV (RED HOT)

CR (OCHER)

1

92163298

4101164AV

HSV AWD SPORT LEATHER AV

4101166AV

4101165AV

4101169AV

4101168AV

1597707

15797708

4101167AV

X

2

92163299

4101164CR

HSV AWD SPORT LEATHER CR

4101166CR

4101165CR

4101169CR

4101168CR

11786008

11786007

4101167CR

X

3

92163300

4101164NK

HSV AWD SPORT LEATHER NK

4101166NK

4101165NK

4101169NK

4101168NK

410121NK

4101218NK

4101167NK

X

07-OCT-2004 Page 1-6

Body Page 1-7

COLOUR

AVALANCHE AWD.

TRIM COVER

ASSEMBLIES

TRIM ASM FSC RH

TRIM ASM FSC LH

TRIM ASM FSB RH

TRIM ASM FSB LH

TRIM ASM FS H/REST

TRIM ASM RSC

TRIM ASM RSB RH 40%

TRIM ASM RSB LH 60%

TRIM ASM BOLSTER RH

TRIM ASM BOLSTER LH

TRIM ASM RS CTR H/REST

TRIM ASM REAR

ARMREST

TRIM ASM RS H/REST

NK (ANTHRICITE)

AV (RED HOT)

CR (OCHER)

1

4101164AV

HSV AWD SPORT

LEATHER AV

4101221

AV

4101173

AV

4101174

AV

4101175

AV

4101176

AV

4101177

AV

4101178

AV

4101179

AV

4004724

AV

4004725

AV

4004597

AV

4005544

AV

4004723

AV

X

2

4101164CR

HSV AWD SPORT

LEATHER CR

4101221

CR

4101173

CR

4101174

CR

4101175

CR

4101176

CR

4101177

CR

4101178

CR

4101179

CR

4004724

CR

4004725

CR

4004597

CR

4005544

CR

4004723

CR

X

3

4101164NK

HSV AWD SPORT

LEATHER NK

4101221

NK

4101173

NK

4101174

NK

4101175

NK

4101176

NK

4101177

NK

4101178

NK

4101179

NK

4004724

NK

4004725

NK

4004597

NK

4005544

NK

4004723

NK

X

07-OCT-2004 Page 1-7

Body Page 1-8

AVALANCHE AWD. FRAMES –

FRONT AND REAR

FRONT SEAT

CUSHION

FRONT SEAT

BACK RH

FRONT SEAT

BACK LH

REAR SEAT

CUSHION

REAR SEAT

BACK LH

REAR SEAT

BACK RH

1

4101164AV

AVALANCHE AWD SPORT LEATHER AV

4004611

4004811

4004810

4001111

4002419

4002418

2

4101164CR

AVALANCHE AWD SPORT LEATHER CR

4004611

4004811

4004810

4001111

4002419

4002418

3

4101164NK

AVALANCHE AWD SPORT LEATHER NK

4004611

4004811

4004810

4001111

4002419

4002418

07-OCT-2004 Page 1-8

Body Page 1-9

AVALANCHE AWD PADS

– FRONT AND REAR

FRONT

SEAT

CUSHION

FRONT

SEAT

BACK

FRONT

SEAT

HEADREST

REAR

SEAT

CUSHION

REAR

SEAT

BACK RH

REAR

SEAT

BACK LH

REAR

SEAT

HEADREST

REAR

SEAT

CENTRE

HEADREST

REAR

SEAT

BOLSTER

RH

REAR

SEAT

BOLSTER

LH

REAR

SEAT

ARMREST

1

4101164

AV

AVALANCHE AWD

SPORT LEATHER

AV

4003487

4101034

4100976

4003976

400397

8

4003977

4002948

4004444

4001889

400188

8

4001481

2

4101164

CR

AVALANCHE AWD

SPORT LEATHER

CR

4003487

4101034

4100976

4003976

400397

8

4003977

4002948

4004444

4001889

400188

8

4001481

3

4101164

NK

AVALANCHE AWD

SPORT LEATHER

NK

4003487

4101034

4100976

4003976

400397

8

4003977

4002948

4004444

4001889

400188

8

4001481

07-OCT-2004 Page 1-9

Body Page 1-10

3.1 Avalanche AWD Wagon

Contents Of Body Styling Package

PART No QTY DESCRIPTIONS REF

HSV-A08-032706P 1 SIDE SKIRT ASM - RH 1

HSV-A08-032705P 1 SIDE SKIRT ASM - LH 2

HSV-14A2032704P 1 FACIA ASM - REAR 3

HSV-14A1032707P 1 FACIA ASM - FRONT 4

HSV-B08-020602P 1 HOOD HEADER 5

HSV-A08-032704P 1 FLARE - FENDER REAR - RH 6

HSV-A08-032702P 1 FLARE - FENDER FRONT - RH 7

HSV-A08-032701P 1 FLARE - FENDER FRONT - LH 8

HSV-A08-032703P 1 FLARE – FENDER REAR - LH 9

HSV-B08-020407B8 1 BADGE - LION/HELMET – 64mm (HOOD) 10

HSV-A08-020407B8 1 BADGE – CORP. LOGO 11

HSV-E08-032707 1 BADGE - AVALANCHE 12

HSV-B08-032701B8 1 BADGE - LION/HELMET – 64mm (TAILGATE) 13

HSV-E08-032711P 1 TAILGATE - APPLIQUE ASM 14

HSV-B08-020403P 1 MOULDING - BODY SIDE – FRONT DOOR - LH 15

HSV-B08-020405P 1 MOULDING – BODY SIDE – REAR DOOR - LH 16

HSV-B08-020406P 1 MOULDING – BODY SIDE - REAR DOOR - RH 17

HSV-B08-020404P 1 MOULDING – BODY SIDE – FRONT DOOR - RH 18

E08-970309 1 DECAL –“ I JUST WANT ONE” 19

Service Operations

When servicing the Avalanche AWD Wagon body components, refer to Drawing 1A2F030036 and 1A2F030037 to obtain

the necessary information on the correct location of each component.

For badge information and locations refer to drawings at the end of this section.

07-OCT-2004 Page 1-10

Body Page 1-11

AVALANCHE

BODY - ORNAMENTATION

AVALANCHE

2.12.03

AP

D.P

1A2F030036

1

4

7

17 18

6

5

10

8

15 16 2

3

9

11 14

12

13

19

07-OCT-2004 Page 1-11

Body Page 1-12

3.2 Avalanche AWD 270 Wagon

Avalanche AWD Paint Protectors

PART No QTY DESCRIPTIONS REF

HSV-14A1032712 1 FRONT FACIA - RH 1

HSV-14A1032711 1 FRONT FACIA - LH 2

HSV-14A2030718 1 REAR FACIA - RH 3

HSV-14A2030717 1 REAR FACIA - LH 4

HSV-A08-032730 1 REAR FLARE UPPER FRONT - RH 5

HSV-A08-032728 1 REAR FLARE UPPER - RH 6

HSV-A08-032732 1 REAR FLARE LOWER - RH 7

HSV-A08-032720 1 REAR FLARE - RH 8

HSV-A08-032729 1 REAR FLARE UPPER FRONT - LH 9

HSV-A08-032731 1 REAR FLARE LOWER - LH 10

HSV-A08-032727 1 REAR FLARE UPPER - LH 11

HSV-A08-032719 1 REAR FLARE - LH 12

HSV-A08-032718 1 SIDE SKIRT CENTRE - RH 13

HSV-A08-032723 1 SIDE SKIRT FRONT – LH LOW ER 14

HSV-A08-032717 1 SIDE SKIRT CENTRE - LH 15

HSV-A08-032725 1 JACK CAP - LH 16

HSV-A08-032724 1 SIDE SKIRT FRONT – RH LOWER 17

HSV-A08-032716 1 SIDE SKIRT FRONT - RH 18

HSV-A08-032722 1 FRONT FLARE - RH 19

HSV-A08-032721 1 FRONT FLARE - LH 20

HSV-A08-032715 1 SIDE SKIRT FRONT - LH 21

HSV-A08-032726 1 JACK CAP - RH 22

HSV-14A2032719 1 REAR FACIA - CENTRE 23

HSV-14A2032714 1 BLACKOUT – CENTRE REAR FACIA 24

HSV-14A2032715 1 FOAM INSERT – LH REAR FACIA 25

HSV-14A2032716 1 FOAM INSERT – RH REAR FACIA 26

Service Operations

When servicing the Avalanche AWD 270 Wagon paint protectors, refer to Drawing 1A2F-030037 to obtain the necessary

information on the correct location of each c ompo nent.

NOTE

Avalanche AWD paint protectors are only

available in 4 complete section kits.

EG : Front Facia Kit , Rear Facia Kit etc. Refer

following listing

07-OCT-2004 Page 1-12

Body Page 1-13

1) SPZ-300220 - Package – Paint Protectors – Front Facia / Front

Fender Flares. x 1

Includes;

HSV-14A1032711 PAINT PROTECTOR-FRT FACIA-LH(A 1

HSV-14A1032712 PAINT PROTECTOR-FRT FACIA-RH(A 1

HSV-A08-032721 PAINT PROTECTOR-FRT FLARE-L H(A 1 YES

HSV-A08-032722 PAINT PROTECTOR-FRT FLARE-RH(A 1 YES

2) SPZ-300221 - Package – Paint Protectors – Rear Fender Flares. x 1

Includes;

HSV-A08-032719 PAINT PROTECTOR-RR FLARE LH(AW 1

HSV-A08-032727 PAINT PROT- RR FLARE UPP-LH-AW 1

HSV-A08-032729 PAINT PROT-RR FLARE UPP FRT-LH 1

HSV-A08-032731 PAINT PROT-RR FLARE LWR-LH-AWD 1

HSV-A08-032720 PAINT PROTECTOR-RR FLARE-RH(AW 1

HSV-A08-032728 PAINT PROT- RR FLARE UPP-RH-AW 1

HSV-A08-032730 PAINT PROT-RR FLARE UPP FRT-RH 1

HSV-A08-032732 PAINT PROT-RR FLARE LWR-RH-AWD 1

07-OCT-2004 Page 1-13

Body Page 1-14

3) SPZ-300222 - Package – Paint Protectors – Rear Facia. x 1

Includes;

HSV-14A2032717 PAINT PROTECTOR-RR FACIA LH 1

HSV-14A2032718 PAINT PROTECTOR-RR FACIA RH 1

HSV-14A2032719 PAINT PROTECTOR-R/F ACIA CENTRE 1

HSV-14A2032714 PROTECTOR-BLACKOUT-CENTRE-RR Facia 1

HSV-14A2032715 PROTECTOR-FOAM INSERT-LH-RR Facia 1

HSV-14A2032716 PROTECTOR-FOAM INSERT-RH-RR Facia 1

4) SPZ-300223 - Package – Paint Protectors – Side Skirts. x 1

Includes;

HSV-A08-032715 PAINT PROTECTOR-S/SKIRT-FLH(AW 1

HSV-A08-032717 PAINT PROTECTOR-S/SKIRT-CLH(AW 1

HSV-A08-032723 PAINT PROT-S/SKIRT-FRT LH LWR 1

HSV-A08-032725 PAINT PROT- JACK CAP -FRT LH-AW 1

HSV-A08-032716 PAINT PROTECTOR-S/SKIRT-FRH(AW 1

HSV-A08-032718 PAINT PROTECTOR-S/SKIRT-CRH(AW 1

HSV-A08-032724 PAINT PROT-S/SKIRT-FRT RH LWR- 1

HSV-A08-032726 PAINT PROT- JACK CAP -FRT RH-AW 1

07-OCT-2004 Page 1-14

Body Page 1-15

1

2

3

4

5

6

7

8

910

11

12

13

14

15

16

17 18 19

20

21

22

23

25 24

AVALANCHE

BODY - PAINT PROTECTORS

AVALANCHE

2.12.03

AP

1A2F030037

26

3 PAINT PROTECTORS FITTED

INSIDE REAR FACIA

REFER DRAWING 14I- 030003

07-OCT-2004 Page 1-15

Body Page 1-16

J.D

-

AWD WAGON

T.K

J.D

24.02.03

14I-030000

-

FRONT BUMPER FASCIA -

AWD WAGON

VIEW A

A

DETAIL B

DETAIL C

B

C

14A1032704

COVER -

TOW HOOK

FACIA

75F-020601

CLIP - TOW

HOOK COVER

92100198

14A1032707XX

FRONT FACIA ASSEMBLY -

(FOG) CONTAINS

12C-032708

LAMP - FOG

(2 PLACES)

12C-032701

BRACKET - HID/FOG

REAR

(2 PLACES)

WASHER

PARTSINCLUDED IN

BOTH HID AND FOG LAMP KIT

12C-032702

BRACKET - FOG

FRONT

(2 PLACES)

77C-030001

SPRING -

ADJUSTABLE

(2 PLACES)

72H-062002

SCREW - ADJUST

M5 x 0.8 x 45mm

(2 PLACES)

*

SPRING

WASHER

*

14A1032708XX

FRONT FACIA ASSEMBLY -

(HID) CONTAINS

12C-030801

LAMP - HID

(2 PLACES)

SCREW

07-OCT-2004 Page 1-16

Body Page 1-17

J.D

-

AWD WAGON

T.K

J.D

25.02.03

-

FRONTBUMPERFASCIA-

HARDWAREAWD WAGON

VIEWA

A

77B-030002

SCRIVETRETAINER

92138636

(4PLACES)

**

NOTE:

** THESEPARTS ARETO

BERETAINEDW

HEN

REMOVINGHOLDEN

COMPONENTS AND

RE-USEDIN THE HSV

COMPONENTS FITMENT.

**

77B-691901

RIVET (SCRIVET)

SP3914

(2 PLACES) 14A1032705

REINFORCEMENT-

LHFRONTFASCIA

14A1032706

REINFORCEMENT-

RHFRONTFASCIA

14I-030022

07-OCT-2004 Page 1-17

Body Page 1-18

14I-030002

FRONT FASCIA UNDERTRAY -

HARDWARE AWD WAGON

NOTE:

ALL SCREWS AND

SCRIVETS ARE TO BE

RETAINED WHEN

REMOVING HOLDEN

COMPONENTS AND

RE-USED IN THE HSV

COMPONENTS FITMENT.

SCRIVET - RETAINER

J.D

-

AWDWAGON

T.K

J.D

11.03.03

-

VIEW A

72D-711901

SELF TAPPING

(2 PLACES)

77B-030002

92138636

(4 PLACES)

SCREW

VIEW B

B

A

07-OCT-2004 Page 1-18

Body Page 1-19

J.D

AWDWAGON

T.K

J.D

18.02.03

14I-030003

-REAR BUMPERFASCIA-

AWD WAGON

VIEWA

A

14A2032706

INSERT FOAM

REAR FASCIA

75F-030002

SPEEDCLIP-

RECTANGULAR

(3 PLACES)

12H-032701

HARNESS -PARK

SENSOR AWD

72G-030003

RECEPTACLE-DZUS

(2 PLACES)

12H-032702

HOUSING-HOLDEN

MODIFIED

(4PLACES)

INSETB

URETHANE

APPLICATION

(4PLACES)

B

14A2032715

PROTECTOR -FOAM INSERT

REAR FACIA-LH

14A2032716

PROTECTOR -FOAM INSERT

REAR FACIA-RH

14A2032707

REAR FACIA-AWD

14A2032718

PAINT PROTECTOR

REAR FACIA-RH

(1 PLACE)

14A2032718

PAINTPROTECTOR

REAR FACIA-RH

(1 PLACE)

14A2032719

PAINT PROTECTOR

REAR FACIA-

CENTREUPPER

14A2032714

PROTECTOR BLACKOUT

REAR FACIACENTRE

12H-032705

HARNESS -TRAILER

TOW BAR

92118483

07-OCT-2004 Page 1-19

Body Page 1-20

J.D

-

AWD WAGON

T.K

J.D

18.02.03

14I-030004

-

REAR BUMPERFACIA-

HARDWAREAWD WAGON

VIEWA

14A2032709 (LH)

14A2032710 (RH)

BRACKETFACIA

TO LINER

72B-691901

SCRIVET

(5 PLACES)

14A2032712

BRACKET-REAR

FACIA TO BODY (RH)

14A2032711

BRACKET-REAR

FACIA TO BODY (LH)

70G-060009

NUTSERT -M6

(2 PLACES)

SECTIONB-B

PANEL

REAR

FASCIA

SCRIVET

72C-671901

SCREW-CAPTIVEWASHER

M6 x 15mm -92138208

(2 PLACES)

BRACKET

A

NOTE:

** THESEPARTS ARETO

BERETAINEDWHEN

REMOVINGHOLDEN

COMPONENTS AND

RE-USEDIN THE HSV

COMPONENTS FITMENT.

******

**

72J-020401

HI-LO SCREW

(2 PLACES)

**

77B-970601

SCRIVET

(6 PLACES)

14A2032707

REAR FACIA-AWD

B

07-OCT-2004 Page 1-20

Body Page 1-21

REVISIONRECORD

SYM

DATE

INSTRUCTIONDRAWING.

J.D

AUTH'YC

K

.

DR.

-

AWD WAGON

T.K

J.D

20.02.03

DWG.

DATE:

14I-030007

-

REAR BUMPERFASCIA-

TOW BAR COVER

14A2032705

TOW BAR COVER

72G-030001

STUD-DZUS-6mm

(2 PLACES)

72G-030002

RETAINER

(2 PLACES)

72D-970602

SCREW-SELFTAPPING

10-16 x 15mm

(2 PLACES)

TOW BAR

HARNESS

PLUG

VIEWA

A

VIEWB

68.5

24.25

B

HOLE

Ø2mm

14A2032707

REAR FACIA-AWD

INITIAL RELEASE

07-OCT-2004 Page 1-21

Body Page 1-22

J.D

-

AWD WAGON

T.K

J.D

12.03.03

14I-030008

-

FRONT FASCIA UNDERTRAY -

AWD WAGON

VIEW A

70M-030001

NUT SPRING

'U' TYPE - 4.8mm

92138080

(6PLACES)

A

07-OCT-2004 Page 1-22

Body Page 1-23

14A1032711

PAINT PROTECTOR

FRONT FACIA - LHFRONT FACIA - LH

14A1032712

PAINT PROTECTOR

FRONT FACIA - RH

70M-030002

NUT 'J' TYPE

(11516372)

(3 PLACES)

14A1032710

MESH - GRILLE UPPER - FRT FACIA

MESH -GRILLE UPPER - FRT FACIA

(1 PLACE)(1 PLACE)

72D-041302

SCREW - SELF TAPPER

92138095

(14 PLACES)

14A1032701

FACIA - FRONT AWD

VIEW A

A

HIGLIGHTED

AREAS SHOW

LOCATION OFLOCATION OF

72D-041302

(14 PLACES)

B

INSET B

14A2020618

CLIP - RETAINER

CLIP -RETAINER

(2 PLACES)(2 PLACES)

J.D

-

AWD WAGON

T.K

J.D

06.05.03

14I-030014

-

FRONT BUMPER FASCIA -

AWD WAGONAWD WAGON

07-OCT-2004 Page 1-23

Body Page 1-24

J.D

-

AWD WAGON

T.K

J.D

12.03.03

A0I-030000

-

FENDERFLAREFRONT-

HARDWAREAWD WAGON

A

VIEWA

B

INSETB

VIEWC

C

VIEWD

D

NOTE:

** THESEPARTS ARETO

BERETAINEDWHEN

REMOVINGHOLDEN

COMPONENTS AND

RE-USEDIN THE HSV

COMPONENTS FITMENT.

** **

VIEWE

E

APPLY HEAT (VIAHEAT

GUN)T

OEXPOSEDFACE

OFDOUBLESIDEDTAPE

TOA MAX SURFACETEMP.

OF30°CBEFORE

ATTACHINGP

ART TO

BODY

URETANE

ADHESIVE

07-OCT-2004 Page 1-24

Body Page 1-25

REVISION RECORD

SYM

INSTRUCTION DRAWING.

J.D

AUTH'Y CK.

DR.

-

AWD WAGON

T.K

J.D

13.03.03

DWG.

DATE:

A0I-030001

-FENDER FLARE FRONT -

FENDER FLARE FRONT -

AWD WAGONAWD WAGON

VIEW A

INSET B

B

SEAL TO MEET

SEAL TOMEET

INSIDE EDGE

OF PART

75F-030001

FLARE - CLIP

FLARE -CLIP

TOFENDER

TO FENDER

92138681

(6 PLACES)

C

SECTION CSECTION C

POSITION OF

SEAL ON FLARESEAL ON FLARE

A08-032713

SEAL - FENDER FLARE

SEAL -FENDER FLARE

FRONT -LENGTH 835mm

A08-032701

FLARE - FRONT LH

FLARE -FRONT LH

T213030006

5390 3M TAPE

DOUBLE SIDED:

7mm x 2.3mm x 190mm

7mm x2.3mm x 190mm

T213030003

5356 3M TAPE

DOUBLE SIDED:

7mm x1.5mm x 155mm

7mm x1.5mm x155mm

T213030003

5356 3M TAPE

DOUBLE SIDED:

7mm x 1.5mm x 190mm

7mm x1.5mm x190mm

INITIAL RELEASE

A08-032721

PAINT PROTECTOR

FRONT FLARE - LH

FRONT FLARE -LH

(1 PLACE)(1 PLACE)

DOUBLE

SIDED

TAPE

APPLICATION AREASAPPLICATION AREAS

OF 3M 94 PRIMER PRIOR

TODOUBLE SIDED TAPE

TO DOUBLE SIDED TAPE

BEING APPLIED

07-OCT-2004 Page 1-25

Body Page 1-26

J.D

-

AWD WAGON

AWDWAGON

T.K

J.D

19.03.03

A0I-030002

-

FENDER FLARE REAR -

HARDWARE AWD WAGON

A

VIEW A

B

C

INSET B

VIEW C

**

NOTE:NOTE:

** THESE PARTS ARE TO

BE RETAINED WHEN

REMOVING HOLDENREMOVING HOLDEN

COMPONENTS AND

RE-USED IN THE HSV

COMPONENTS FITMENT.

D

VIEW D

APPLY HEAT (VIA HEAT

GUN) TOEXPOSED FACE

GUN) TO EXPOSED FACE

OF DOUBLE SIDED TAPE

TO AMAX SURFACE TEMP

.

TO AMAX SURFACE TEMP

.

OF 30° C BEFORE

OF 30°CBEFORE

ATTACHING PART TO

BODY

URETANE

ADHESIVE

07-OCT-2004 Page 1-26

Body Page 1-27

REVISION RECORDREVISION RECORD

SYM

DATE

INSTRUCTION DRAWING.

J.D

AUTH'Y CK.

DR.

-

AWD WAGONAWD WAGON

T.K

J.D

13.03.03

DWG.

DATE:

A0I-030003

-

FENDER FLARE REAR -FENDER FLARE REAR -

AWD WAGONAWD WAGON

A

T213030003

5356 3M TAPE

DOUBLE SIDED:

7mm x1.5mm x 85mm

INSET C

T213030003

5356 3M TAPE

DOUBLE SIDED:

7mm x1.5mm x 75mm

DOUBLE

SIDED

TAPE

POSITION OF

SEAL ON FLARE

SECTION BSECTION B

INITIAL RELEASE

D

A08-032731

PAINT PROTECTOR

REAR FLARE

LOWER - LH

A08-032719

PAINT PROTECTOR

REAR FLARE - LH

REAR FLARE -LH

A08-032727

PAINT PROTECTOR

REAR FLARE

UPPER- LH

(1 PLACE)

A08-032729

PAINT PROTECTOR

UPPER FRONT -L

H

UPPER FRONT -LH

(1 PLACE)(1 PLACE)

SEAL TO MEET

SEAL TOMEET

INSIDE EDGE

OF PART

APPLICATION AREAS

OF 3M 94 PRIMER

PRIOR TO D/SIDED

PRIOR TOD/SIDED

TAPE BEING BEING

APPLIED

07-OCT-2004 Page 1-27

Body Page 1-28

REVISION RECORD

SYM

DATE

INSTRUCTION DRAWING.

J.D

AUTH'Y CK.

DR.

J.D

AWD WAGONAWDWAGON

T.K

J.D

14.03.03

DWG.

DATE:

A0I-030004

-

SIDE SKIRT -

AWD WAGON

INITIAL RELEASE

07-OCT-2004 Page 1-28

Body Page 1-29

REVISION RECORDREVISION RECORD

SYM

DATE

INSTRUCTION DRAWING.

J.D

AUTH'Y CK.

DR.

-

AWD WAGONAWDWAGON

T.K

J.D

19.03.03

DWG.

DATE:

A0I-030007

-SIDE SKIRT-

SIDE SKIRT -

HARDWARE AWD WAGON

NOTE:

** THESE PARTS ARE TO

BE RETAINED WHEN

REMOVING HOLDEN

COMPONENTS AND

RE-USED IN THE HSV

COMPONENTS FITMENT.

**

INITIAL RELEASE

07-OCT-2004 Page 1-29

Body Page 1-30

REVISION RECORD

SYM

DATE

INSTRUCTION DRAWING.

J.D

AUTH'Y CK.

DR.

-

AWD WAGON

T.K

J.D

17.03.03

DWG.

DATE:

E0I-030000

-

REAR APPLIQUE -

AWD WAGON

77A-020402

TEXTRON STUD

M5 x 12mm

(8 PLACES)

E09-020605

SEAL - FOAM WASHER

GARDINER

(8 PLACES)

START OF SEAL

(SAME FOR LHS)

E08-032709/10

BRACKET - APPLIQUE

TO TAILGATE - LH/RH

70M-010502

M5 NUT - 'U' TYPE

(2 PLACES)

INITIAL RELEASE

3.3 Ømm

HOLE ADDED

77B-030003

RIVET - COUNTER SUNK

(2 PLACES)

07-OCT-2004 Page 1-30

Body Page 1-31

REVISION RECORD

SYM

DATE

INSTRUCTION DRAWING.

-

AUTH'Y

AUTH'Y CK.

DR.

-

AWD WAGONAWD WAGON

T.K

J.D

18.03.03

DWG.

DATE:

E0I-030001

-

REAR APPLIQUE -REAR APPLIQUE -

HARDWARE AWD WAGONHARDWARE AWD WAGON

E08-032701XX

REAR APPLIQUE

NOTE:

** THESE PARTS ARE TO

BE RETAINED WHEN

REMOVING HOLDEN

COMPONENTS AND

RE-USED IN THE HSV

COMPONENTS FITMENT.

**

72D-030002

SCREW -S/TAPPER

4.2 x 25mm

4.2 x25mm

(4 PLACES)(4 PLACES)

TAILGATE

E09-020603

SEAL - FOAM WASHER

SEAL -FOAM WASHER

(7 PLACES)(7 PLACES)

72K-030001

SCREW -

COUNTERSUNK M5

(5 PLACES)(5 PLACES)

71E-030001

SPACER -

REVERSE LAMP

(4 PLACES)(4 PLACES)

ACTUATOR

TAILGATE

OUTER PANEL

**

72D-041701

(92138400)

SELF TAPPER SCREW

(2 PLACES)(2 PLACES)

72H-041503

SCREW - M5 x 10

SCREW -M5 x10

(5 PLACES)(5 PLACES)

E08-032703

BRACKET - APPLIQUE

TO T/GATE LWR EDGE

TO T/GATE LWREDGE

(5 PLACES)(5 PLACES)

E09-030001

SEAL -RUBBER

SEAL - RUBBER

(7 PLACES)(7 PLACES)

INITIAL RELEASE

**

GROMMET

**

07-OCT-2004 Page 1-31

Body Page 1-32

3mm

2mm

VIEW B

VIEW A

B

A

URETHANE

ADHESIVE

VIEW C

C

2

1

2

1

INITIAL RELEASE

BODY SIDE MOULDING -

HARDWARE - AWD WAGON

HARDWARE -AWDWAGON

-

G0I-030001

DATE:

DWG.

07.05.03

J.D

T.K

AWD WAGON

-

DR. CK.

AUTH'Y

J.D

INSTRUCTION DRAWING.

DATE SYM REVISION RECORD

REVISION RECORD

B08-020403XX

B08-020405XX

APPLY HEAT (VIA HEAT

GUN) TO EXPOSED FACE

OF DOUBLE SIDED TAPE

TO A MAX SURFACE TEMP

.

TO A MAX SURFACE TEMP

.

OF 30°CBEFORE

ATTACHING PART TO

BODY

NOTE:

BODY SURFACE MUST BE

CLEAN AND DRY BEFORE

ATTACHMENT OF

MOULDINGS.

07-OCT-2004 Page 1-32

Body Page 1-33

J.D

-

AWD WAGON

T.K

J.D

12.08.03

1A2F030022-1

-

BODY ACCENT - FRONT

FACIA AWD WAGON

TO BE PAINTED GM SKIRT BLACK 2K (426-250E)

TO BE PAINTED - ASAW ACCENT SILVER (3TJWB)

SECTION A-A

C

SECTION B-B

SECTION C-C

C

A

B

D

DETAIL D

DETAIL E

E

07-OCT-2004 Page 1-33

Body Page 1-34

TO BE PAINTED GM

SKIRT BLACK 2K (426-250E)

TO BE PAINTED - ASAW

ACCENT SILVER (3TJWB)

SECTION A-A

B

SECTION B-B

B

A

TO BE COBRA JET

BLACK TINTER (C135)

J.D

-

AWD WAGON

T.K

J.D

12.08.03

1A2F030022-2

-

BODY ACCENT - FRONT

FACIA AWD WAGON

07-OCT-2004 Page 1-34

Body Page 1-35

TO BEPAINTED-ASAW ACCENTSILVER (3TJWB) SECTIONB-B

SECTIONA-A

A

B

J.D

-

AWD WAGON

T.K

J.D

13.08.03

1A2F030023

-BODY ACCENT-SIDE

SKIRT AWD WAGON

07-OCT-2004 Page 1-35

Body Page 1-36

J.D

-

AWD WAGON

T.K

J.D

13.08.03

1A2F030024-1

-

BODY ACCENT - REAR

FACIA AWD WAGON

TO BE PAINTED GM SKIRT

BLACK 2K (426-250E)

TO BE PAINTED - ASAW

ACCENT SILVER (3TJWB)

SECTION B-B SECTION C-C

SECTION A-A

C

B

A

DETAIL D

D

DETAIL E

E

DETAIL F

F

07-OCT-2004 Page 1-36

Body Page 1-37

J.D

-

AWD WAGON

T.K

J.D

13.08.03

1A2F030024-2

-

BODY ACCENT - REAR

FACIA AWD WAGON

TO BE PAINTED GM SKIRT BLACK 2K (426-250E)

SECTION D-D

D

DA

B

C

D

E

F

DETAIL F

DETAIL E DETAIL D DETAIL C DETAIL B

DETAIL A

TO BE PAINTED - ASAW ACCENT SILVER (3TJWB)

07-OCT-2004 Page 1-37