Options and Accessories Page J-1

Page J-1

Section J

Options And Accessories

ATTENTION

HSV vehicles are equipped with a Supplemental Restraint System (SRS). An SRS consists of seat belt pre-

tensioners (fitted to all front seats), a driver’s-side air bag, a passenger’s-side air bag and left and right side

air bags. Refer to CAUTIONS, Section 12M, of the Holden Adventra AWD series Service Information before

performing any service operation on or around SRS components, the steering mechanism or wiring. Failure

to follow the CAUTIONS could result in personal injury or unnecessa ry SRS system repairs.

1 Purpose...................................................................................................................................................3

2 HSV Sunroof ...........................................................................................................................................4

3 Fire Extinguisher....................................................................................................................................5

3.1 General Information............................................................................................................................................... 5

3.2 Service Operations................................................................................................................................................ 6

4 HSV Specific Body Control Modules....................................................................................................8

Changing BCM’s.................................................................................................................................................... 8

Extra or New Keys ................................................................................................................................................. 8

5 HSV Embedded Security System..........................................................................................................9

5.1 General Information............................................................................................................................................... 9

5.2 Linking the ESS to a new BCM at the Retailer – BCM In Warranty..................................................................10

5.3 Linking the ESS to a new BCM at the Retailer – BCM out of Warranty........................................................... 11

5.4 Key Programming Mode...................................................................................................................................... 12

Programming Extra Keys to the Vehicle............................................................................................................ 12

Programming All New Key.................................................................................................................................. 12

5.5 Link Enable Procedure........................................................................................................................................ 13

5.6 Service Operations.............................................................................................................................................. 14

6 HSV Fog Lamps....................................................................................................................................18

6.1 General Information............................................................................................................................................. 18

6.2 Service Operation................................................................................................................................................ 19

HSV High Intensity Discharge (HID) Xenon Lights ........................................................................................... 19

7 L.E.D. Interior Affect Lighting .............................................................................................................23

Options and Accessories Page J-2

Page J-2

8 HSV Rear Entertainment System........................................................................................................25

8.1 General Information............................................................................................................................................. 25

Over Head Mount Screen .................................................................................................................................... 25

Switching Box...................................................................................................................................................... 25

6 Disc DVD Changer............................................................................................................................................ 25

Radio Frequency Modulator................................................................................................................................ 25

Driver Controls/Display....................................................................................................................................... 25

Games Port........................................................................................................................................................... 25

HSV DVD Entertainment System........................................................................................................................ 34

System, Warranty And Procedures Information ............................................................................................... 34

System Components........................................................................................................................................ 34

Purchase Of Components................................................................................................................................ 34

System Configuration....................................................................................................................................... 35

Warranty Policy.................................................................................................................................................... 36

Standard Repair Times........................................................................................................................................ 37

Warranty Procedure............................................................................................................................................. 38

Alpine Contact Details...................................................................................................................................... 38

Dealers Procedure............................................................................................................................................... 39

Diagnoses Check Sheet ...................................................................................................................................... 40

9 Tyre Pressure Monitors.......................................................................................................................44

Service and Warranty.......................................................................................................................................... 49

Options and Accessories Page J-3

Page J-3

1 Purpose

The purpose of this supplement is to provide information on the special options and accessories fitted to the HSV

Avalanche AWD models. This information is desi gned to supplement that contained in the Holden Adventura AWD seri es

Service Information, and details are given where differences occur between the HSV models and standar d Holden

models. A series of instruction drawings detail the design changes and indicate sp ecific part numbers, fitting instructions

and relevant notes for vehicle servicin g.

NOTE

If specific technical data on a HSV model is not

contained in this supplement, obtain data for that

model from the relevant Holden Adventura AWD

series Service Information Supplement.

References are made throughout this section to

Holden Service Information, to assist in providing

information for specific service operations.

When hoisting (or jacking) HSV models,

ensure that the lifting h ead o f th e hoist lifts on

the chassis before the arm of the hoist

contacts the side-skirt

Options and Accessories Page J-4

Page J-4

2 HSV Sunroof

For all service and maintenance informati on relating to the sunroof, refer to Section 1F2 Sunroof - Online of Holden

series Adventra AWD Service Information.

Options and Accessories Page J-5

Page J-5

3 Fire Extinguisher

3.1 General Information

HSV Avalanche AWD models are fitted with a HSV design fire extinguisher . The extinguisher is located i n the passenger

foot well just in front of the passenger seat for Avalanche AWD models. Refer to drawing J0I-030004.

Options and Accessories Page J-6

Page J-6

3.2 Service Operations

The fire extinguisher should be subjected to a regular visual inspection in accordance with the instructions on the

extinguisher. Particularl y, the exting uisher should be inspected for damage and to ensure that the integral pressure

gauge registers the appropri ate internal pressure. When discharged or when the internal pressure is outside the

prescribed limits, the extinguishers should be serviced and re-charged by an appropriate supp lier. New extinguishers are

available through the HSV spare parts systems.

Options and Accessories Page J-7

Page J-7

DATE

ISSUE DATED

AUTH'Y

CK.

SYM

AUTH'Y

REVISION RECORDREVISION RECORD

DATE

SYM

SIGNATURES ONSIGNATURES ON

ORIGINAL APPROVAL

DR.

ADVANCED AUTOMOTIVE DESIGN AND ENGINEERINGADVANCED AUTOMOTIVE DESIGN AND ENGINEERING

J0I-030004

AVALANCHE

INSTRUCTION DRAWING.INSTRUCTION DRAWING.

SIZE

FIRE EXTINGUISHERFIRE EXTINGUISHER

28.01.04

REVISION RECORDREVISION RECORD

PRELIMINARY ISSUEPRELIMINARY ISSUE

CK.

NAME

PART NO.PART NO.

CK.

REFERENCE

DWG.

DR.

DATE:

APPR

DR.

B07-032704

COVER -

EXTINGUISHER

SPZ-330033

EXTINGUISHER

BRACKET -

PART OF

EXTINGUISHER KIT

72B-030004

SCREW

(2 PLACES)

Options and Accessories Page J-8

Page J-8

4 HSV Specific Body Control

Modules

Changing BCM’s

If the BCM is changed, refer to HSV Embedded Security System, Section 5.2 or Section 5.3 in the Holden Special

Vehicles Service Information Supplement.

Extra or New Keys

If extra or new keys are required, refer to HSV Embedded Security System, Section 5.4 in the Holden Special Vehicles

Service Information Supplement.

Options and Accessories Page J-9

Page J-9

5 HSV Embedded Security System

5.1 General Information

The HSV Embedded Security System (ESS) is fitted as standard equipment to all HSV VTII, WH, VY, WK and Avalanche

AWD model Vehicles. The ESS is a microprocessor-controlled immobiliser, which automatically interrupts essential

electrical circuits when in “armed mod e”. The ESS stores the BCM’s security code and when the car is started it reads

this code from the SCI bus. If this code is different from the stored one the ESS enters armed mode and prevents the

vehicle from starting.

Options and Accessories Page J-10

Page J-10

5.2 Linking the ESS to a new BCM at the

Retailer – BCM In Warranty

If the BCM requires replacement within the BCM warranty period, the Retailer shall be s upplied with a replacement BCM

programmed with the same BCM securit y co de as the original BCM. In this case, the replacement BCM and new keys

are simply fitted to the vehicle. No ESS specif ic requirements are needed.

Options and Accessories Page J-11

Page J-11

5.3 Linking the ESS to a new BCM at the

Retailer – BCM out of Warranty

When a BCM requires replac ement outside the BCM warranty period the Retail er shall need to obtain a replacement

BCM and keys from Holden’s Service Parts Operation (HSPO). The repla c ement BCM and Keys will not contain the

same BCM Security Code as the original BCM.

When a new BCM with different BCM security code is fitted to the vehicle, the Retailer will have to do the following:

- Program a new key to the BCM.

- Link the BCM and PCM.

TECH 2 must be connected to the vehicle diagnostic connector whilst the key is being pr ogrammed and/or ESS is being

linked to the vehicle. The Link Enable Procedure is required to be performe d twice to allow an all ne w key to be

programmed and also allow the ESS learn to learn the BCM security code. The procedure for programming a new key to

a new BCM and linking the ESS to the vehicle is as follows:

1. Fit new BCM to the vehicle.

2. Ensure all doors, boot and bonnet are closed, all doors are unlocked, dome lamp is in the ‘doors’ position and the

radio, headlight and wash-wipe switches are off.

3. Place new key into the ignition barrel.

4. Turn ignition on. Verify ESS beeps 5 times.

5. F or VT.II / VX Vehicles TECH2 must be operating in the “ Normal Mode” submenu of the Body Control Modul e sub-

menu.

For VY / WK / Avalanche AWD Vehicles TECH2 must be operati ng in the Body Control Module sub-m enu only.

6. Perform the Link Enable Procedure (see Section 5.5). Wait 1 second between each lock unlock to ensure the door

lock actuators function correctly during this procedure.

7. Verify that the ESS beeps t wice. TECH2 reports ignition is at 12Vdc. The ESS has now entered “Key Programming

mode”.

8. Select Key Programming function – “All New Key” - from the security sub-menu in the body menu of the TECH2.

Enter BCM security code as requested by TECH2. Complete key programming as re quested by TECH2.

9. Turn ignition off and wait for 2 seconds. Turn ignition on.

10. Verify ESS beeps 5 times. (At this stage the ESS is in “armed mode”).

11. For VT.II / VX Vehicles TECH2 must be operating in the “Normal Mode” submenu of th e Body Control Module sub-

menu.

For VY / WK / Avalanche AWD Vehicles TECH2 must be operati ng in the Body Control Module sub-m enu only.

12. Perform the Link Enable Procedure (see Section 5.5). Wait 1 second between each lock unlock to ensure the door

lock actuators function correctly during this procedure.

13. Verify that the ESS beeps twice. TECH2 reports ignition is at 12Vdc.

14. Link the PCM to the BCM using TECH2. ESS beeps twice (ESS has now learned the BCM security code).

15. Turn ignition off. Wait until TECH2 programming is complete.

16. Turn ignition on.

17. Turn ignition off. Wait 2 seconds.

18. Turn ignition on.

19. Verify ESS beeps once. The ESS is now operating in “normal mode”.

20. Crank engine. Verif y vehic le starts as normal.

Options and Accessories Page J-12

Page J-12

5.4 Key Programming Mode

Once the ESS has been placed into key programming mode the ESS will behave as if in “sleep mode” for one ig nition

cycle only. This allows for the one ignition cycle that is required to program a new key to a new or existing BCM. The

ESS will enter “normal mode” for the next ignition cycle. If the BCM is a new BCM in the vehicle with a new security

code, the ESS will then enter “armed mode” as expected.

Programming Extra Keys to the Vehicle

Programming more keys for the vehicle can be achieved using TECH2 once the ESS has been re-linked to the vehicle

as described as follo ws:

1. Ensure all doors, boot and bonnet are closed, all doors are unlocked, dome lamp is in the ‘doors’ position and the

radio, headlight and wash-wipe switches are off.

2. Place new key into the ignition barrel.

3. Turn ignition on. Verify ESS beeps 5 times.

4. F or VT.II / VX Vehicles TECH2 must be operating in the “ Normal Mode” submenu of the Body Control Modul e sub-

menu.

For VY / WK /Avalanche AWD Vehicles T ECH2 must be operating in the Body Control Module sub-menu only.

5. Perform the Link Enable Procedure (see Section 5.5). Wait 1 second between each lock unlock to ensure the door

lock actuators function correctly during this procedure.

6. Verify that the ESS beeps t wice. TECH2 reports ignition is at 12Vdc. The ESS has now entered “Key Programming

mode”.

7. Select Key Programming function – “Extra Ke y” - from the s ecurit y sub-me nu in the bo dy menu of the T ECH2. W hen

TECH2 requests ignition to be cycled with the existing key, leave the new key in the ignition barrel and instead,

press the unlock button on the existin g key. Verify the ESS beeps once and the Theft Deterrent LED stops flashing.

Complete key programmin g a s requested by TECH2.

8. Turn ignition off and wait for 2 seconds.

9. Turn ignition on. Verify ESS beeps once. The ESS is now operating in “normal mode”.

10. Crank engine. Verif y vehicle starts as normal.

Programming All New Key

Programming an All New Key for the vehicle can be achieved b y performing the following procedure:

1. Ensure all doors, boot and bonnet are closed, all doors are unlocked, dome lamp is in the ‘doors’ position and the

radio, headlight and wash-wipe switches are off.

2. Place new key into the ignition barrel.

3. Turn ignition on. Verify ESS beeps 5 times.

4. F or VT.II / VX Vehicles TECH2 must be operating in the “ Normal Mode” submenu of the Body Control Modul e sub-

menu.

For VY / WK / Avalanche AWD Vehicles TECH2 must be operating in the Body Control Module sub-menu.

5. Perform the Link Enable Procedure (see Section 5.5). Wait 1 second between each lock unlock to ensure the door

lock actuators function correctly during this procedure.

6. Verify that the ESS beeps t wice. TECH2 reports ignition is at 12Vdc. The ESS has now entered “Key Programming

mode”.

7. Select Key Programming function – “All New Key” - from the security sub-menu in the body menu of the TECH2.

Enter BCM security code as requested by TECH2. Complete key programming as re quested by TECH2.

8. Turn ignition off and wait for 2 seconds.

9. Turn ignition on. Verify ESS beeps once and Theft Deterrent LED is off. The ESS is now operating in “normal mode”.

10. Crank engine. Verif y vehic le starts as normal.

Options and Accessories Page J-13

Page J-13

5.5 Link Enable Procedure

Each ESS has it’s own unique Link En able Code (LEC), programmed into each ESS by HSV. This code corresp onds to a

unique sequence of 10 veh icle body functions comprising of the following actions:

1. Drivers door. Open then Close

2. Drivers door Snib. Lock then Unlock

3. Wash-Wipe. On then off.

Approximately 60,000 link enable codes ar e available.

For the Link Enable Procedure contact Australian Arrow Pty Ltd Customer Service quoting ESS PIN and Vehicle

Identification / Tag Number.

Telephone: (03) 9785 0792

Facsimile: (03) 9775 0954

Options and Accessories Page J-14

Page J-14

5.6 Service Operations

In the event of a suspected ESS failure the following check sheet must be followed.

In the event of a suspected ESS failure, fill in the following check she et.

Options and Accessories Page J-15

Page J-15

HSV – EMBEDDED SECURITY SYSTE M (ESS) CHECK SHEET (VT.II / WH / VYII / WK).

STEP ACTION MEASURED VALUE YES NO

What type of vehicle has the suspected ESS failure? AVALANCHE

1 Turn ignition to ON position and listen for the numb er of be eps. Zero beeps:

One beep:

Five beeps:

Other:_________

2 With the ignition in the ON position, is the Theft Deterrent Led flashing?

3 Turn Ignition switch to the Start position.

Does the vehicle start?

4 Has there been a BCM replacement?

5 Remove the EFI relay and back probe terminal 85 (as per figure 1 for VT.II / WH Vehicle or as per figure 3 for

VYII Vehicle), with reference to Ground.

With the Ignition switch to ON, measure DC voltage.

_____________ volts DC.

6 Remove Fuel Pump rel ay and back probe terminal 1 (as p er figure 1 for VT.II / WH Vehicle or as per figure 3 for

Avalanche Vehicle), to measure continuity with reference to Ground.

Turn the ignition to ON, measure resistance.

_____________ Ohms.

7 For VYII Vehicle Disconnect Engine Connector (X206 located above passenger kick panel) and back probe pin 9

(as per figure 4) with reference to ground.

For Avalanche Vehicle Disconnect Engine Connector (YE112) and back probe pin (as pe r

figure 2), with reference to Ground.

Turn the ignition to ON, measure DC voltage.

_____________ volts DC

8 Is communications with Tech 2 active?

9 With TDL flashing, operate “Unlock” button on the Remote Control.

Does the TDL stop flashing?

Dealer Code: ______________ ISOVIN: _________________ ______ Vehicle Build D ate: _______________

Km’s: ________________ ESS Pin No: _______________ BCM Part No: __________________ BCM Barcode No: _____________ _____________

This check sheet must signed by the Service Manager. _______________ _____________ Date: ______ ______

Fax the completed copy to Australian Arrow Customer Service. Facsimile: (03) 9775 0954.

Options and Accessories Page J-16

Page J-16

HSV – EMBEDDED SECURITY SYSTEM (ESS) DIAGNOSTIC PROCEDURE (VT.II / WH / VY / WK)

STEP ACTION VALUE YES NO

1 Turn ignition to ON position.

Is one (1) beep audible? Go to Step 2 Go to Step 3.

2 Turn Ignition switch to the Start position.

Does the vehicle start? System O.K, return vehicle to

customer. Go to Step 11.

3 Are five (5) beeps audible? Go to Step 13. Go to Step 8.

4 Turn Ignition switch to the Start position.

Does the vehicle start? Go to Step 5. Go to Step 6.

5 Fill in the ESS check sheet and Contact Australian Arrow Customer Service.

6 Has there been a BCM replacement? Go to Step 5. Go to Step 14.

7 Perform Serial Data Communications diagnostic as per Holden Service Information,

then go to Step 5.

8 Zero beeps were audible? Go to Step 9. Record number of beeps,

then go to Step 5.

9 Turn Ignition switch to the Start position.

Does the vehicle start? Go to Step 5. Go to Step 10.

10 Remove the EFI relay and back probe terminal 85 (as per figure.1 for VT.II / WH

vehicle), or (as per figure.3 for Avalanche vehicle), with reference to Ground.

With the Ignition switch to ON, Is the value as specified?

12 volts DC. Go to Step 5. Refer to Service Information

and check Ignition system.

11 Remove Fuel Pump rela y and back probe terminal.1 (as per figure.1 for VT.II / WH

vehicle), or (as per figure.3 terminal.2 for Avalanche vehicle), to check continuity with

reference to Ground.

Turn the ignition to ON. Is the value as specified?

Less than one (1)

Ohm. Go to Step 12. Go to Step 5.

12 For VT.II / WH vehicle, Disconnect Engine Connector (YE112) and back probe pin (as

per figure 2), with reference to Ground.

For Avalanche vehicle, Disco nnect Engine Connector (X206 located above passenger

kick panel), and back probe pin.9 (as per figure.4)with reference to ground.

Turn the ignition to ON. Is the value as specified?

12 volts DC Go to Step 5. Go to Step 5.

13 Is the Theft Deterrent Led flashing? Go to Step 4. Go to Step 5.

14 Is communications with Tech 2 active? Go to Step 15. Go to Step 7.

15 With TDL flashing, operate “Unlock” button on the Remote Key.

Does the TDL stop flashing? Go to Step 5. Refer to Theft Deterrent

System diagnostics in Holden

Service Information.

Options and Accessories Page J-17

Page J-17

Fuel pump relay ( X1 6)

Refer to diagnostic STEP 11

Back probe terminal 2

EFI relay (X5)

Refer to diagnostic Step 10

Back probe terminal 85

Refer to diagnostic step 12 (Pin 9)

FIGURE 3

Engine harness connector X206

Engine bay Relay Box

FIGURE 4

ustralian Arrow Pty Ltd.

Customer Service

Telephone: (03) 9785 0792

Options and Accessories Page J-18

Page J-18

6 HSV Fog Lamps

6.1 General Information

HSV Fog lamps are fitted directly to the front fascia of all HSV Avalanc he AWD models. The HSV lamps use a glass

convex reflector to provide a wide-an gle beam concentrated in a range of 30 to 40 metres in front of the lamp. The

external lense incorp orates a clear horizontal section.

Fog Lamps should be only us ed in adverse weather conditions i.e. fog. Use of fog lamps on hot sunny days may result in

failure from overheating. These are not daylight running lights.

Options and Accessories Page J-19

Page J-19

6.2 Service Operation

No periodic servicing of the HSV lamps is required. Globes may be replaced by removing a water-tight access cover on

the rear of the lamp, unclip the two spring clips which retain the globe carrier at the focal point of the reflector. Remove

the globe and wire assembly from the seal, discard globe and replace with a new 12 Volt, 55 Watt H3 Globe assembly.

Replacement fog lamps available through HSV are identified as follows

12C-032708 LAMP FOG – AVALANCHE

NOTE

Condensation may appe ar on the lense of the fog

lamp when appropriate ambient conditions exist.

This condensation will clear as the ambient

conditions change or after four or five minutes

operation of the fog lamps

HSV High Intensity Discharge (HID) Xenon Lights

General

HSV Avalanche vehicles may be option ed with HID Driving Ligh ts. These HID lights are located in the F og lamp position

on the front fascia.

Note: HID Lights operate at quite high voltage levels, so all care must be taken when removing fron t fascia for

service or repair. Please ref er to Service/Owners manual an d take note of warnings in engin e bay.

HID lights are designed only to operat e when high beam is activated. i.e. when indicator stalk is pulled toward (flashed)

or pushed back to operate high beams. They are not a fo g light and should not be use d in any other manner, other th an

described above.

HID Lights offer a brilliant white light that will illuminate above and beyond a standard ‘High Beam’ s ystem. All care must

be taken when using or adjusting these lights, as they can dazzle the operator.

The HID lights, ballasts and looms are not serviceable items and shoul d be replaced if damaged.

Specific

HID Lights use a separate patch har ness that taps into the high be am activation circuit, these looms also prov ide power

to the HID ballasts. The loom has a drawing numbered – Avalanche: 12H-030608. Fuses for the HID lights are located

next to fuse box in engine bay and are labeled Left Hand LH HID and Right Hand RH HID.

Ballasts are located under the headlights, attached to the sheet metal of vehicle, as per instruction drawing Avalanche:

CSP_030607. These ballasts power up the globes.

HID Globes are located in front fascia below headlights. They consist of a HID Bulb, Lens, Brackets and adjusting

equipment, all containe d within the Fog light position. Instruction dra wing number – Ava lanche : HID-0306

Options and Accessories Page J-20

Page J-20

REVISION RECORDREVISION RECORD

SYM

DATE

INSTRUCTION DRAWING.

AUTH'Y CK.

DR.

VY2

T.K

T.B

25.06.03

DWG.

DATE:

HID-0306

CLUBSPORTCLUBSPORT

HID ASSEMBLYHID ASSEMBLY

INITIAL RELEASE

77C-030001

SPRING LAMP

ADJUSTER

12C-030603 - LH REAR12C-030603 -LH REAR

12C-030604 - RH REAR12C-030604 - RH REAR

BRACKET LAMP

12C-030605 - LH MID (HID)12C-030605 -LH MID (HID)

12C-030606 - RH MID (HID)12C-030606 -RH MID (HID)

BRACKET LAMP

72H-062002

SCREWLAMP

ADJUSTER - HID

ADJUSTER -HID

72A-970301

SCREW PANHEAD M5 x 10mm

(2 PLACES)(2 PLACES)

12C-030607

KIT - HID LAMP

(NARVA 80mm OVAL)(NARVA 80mm OVAL)

WASHER AND SCREWWASHER AND SCREW

PART OF 12C-030607PART OF 12C-030607

HID LAMP KITHID LAMP KIT

SCREW PART OFSCREW PART OF

12C-030607

HID LAMP KIT

HID LAMPHID LAMP

ADJUSTMENT

HOLE &

RETAINER

77B-030002

Options and Accessories Page J-21

Page J-21

REVISION RECORDREVISION RECORD

SYM

DATE

INSTRUCTION DRAWING.

AUTH'YAUTH'Y CK.

DR.

VY2

T.K

D.T

29.07.03

DWG.DWG.

DATE:

CSP_030607

HID BALLASTHID BALLAST

LOCATION - CLUBSPORTLOCATION -CLUBSPORT

INITIAL RELEASEINITIAL RELEASE

73A-053088

SCREW

(2 PLACES)

06M-990705

SPACER

(2 PLACES)

12C-030607

BALLAST

(KIT)

70B-050001

NUT

(2 PLACES)

71A-051502

WASHER - FLAT - METAL

WASHER -FLAT - METAL

(2 PLACES)(2 PLACES)

Options and Accessories Page J-22

Page J-22

RELEASE DRF03093.01RELEASE DRF03093.01

UNLESS OTHERWISE SPECIFIEDUNLESS OTHERWISE SPECIFIED

AUTH'TY

APPR

AUTHORISATION A.C.N. 006 802 053

DWG.

THIRD ANGLETHIRD ANGLE

SYM

S. JESTYS. JESTY

NO MANUAL CHANGESNO MANUAL CHANGES

SPECIAL VEHICLES PTY LTD ANDSPECIAL VEHICLES PTY LTD AND

12h-030801.dwgfmt.001.prt12h-030801.dwgfmt.001.prt

REFERENCE

SIGNATURES ONSIGNATURES ON

12H-030801

AND ON ALL UNDIMENSIONED DETAILAND ON ALL UNDIMENSIONED DETAIL

MATERIAL SPEC.MATERIAL SPEC.

CK.

03 JUNE 0303 JUNE 03

SEE NOTESEE NOTE

THE INFORMATION CONTAINED INTHIS

THE INFORMATION CONTAINED IN THIS

FOR ALL UNDIMENSIONED DETAILS SCALE FILM REPRODUCTIONFOR ALL UNDIMENSIONED DETAILS SCALE FILM REPRODUCTION

DR.

DATE

ADVANCED AUTOMOTIVE DESIGN AND ENGINEERINGADVANCED AUTOMOTIVE DESIGN AND ENGINEERING

NAME

ADVANCED AUTOMOTIVE DESIGN AND ENGINEERINGADVANCED AUTOMOTIVE DESIGN AND ENGINEERING

APPR

SIZE

DATE

SIGNED

CK.

03/06/0303/06/03

PART NO.PART NO.

HID PATCH HARNESS-SENATORHID PATCH HARNESS-SENATOR

APPR

NTS

COPY RIGHTCOPY RIGHT

USED ONUSED ON

MAY NOT BE USED WITHOUT WRITTEN

PROJECTION

SCALE

ISSUE DATEDISSUE DATED

D. TIMMSD. TIMMS

DATE

ISSUE

IS PLUS --- OR MINUS ---IS PLUS --- OR MINUS ---

MASS KG. EST. ACT.MASS KG. EST. ACT.

CHANGE RESTRICTEDCHANGE RESTRICTED

DOCUMENT IS THE PROPERTY OFHOLDEN

DOCUMENT IS THE PROPERTY OF HOLDEN

DR.

ALLOWABLE VARIATION ON ALL DIMENSIONSALLOWABLE VARIATION ON ALL DIMENSIONS

MODEL FIRSTMODEL FIRST

ORIGINAL APPROVALORIGINAL APPROVAL

001

IS PLUS --- OR MINUS ---IS PLUS --- OR MINUS ---

REVISION RECORDREVISION RECORD

CAD FILE NO.CAD FILE NO.

DATE

--- SJ

NOTE:

1. USE PVC TUBING WHERE SPECIFIED ON ALL BRANCHES.

2. NOTTOSCALE

2. NOT TO SCALE

3. ALL DIMENSIONS IN mm3. ALL DIMENSIONS IN mm

VY (II)VY (II)

BALLAST POWERBALLAST POWER

DELIVERY

FUSE POWERFUSE POWER

DELIVERY

(PVC 6x120) x2(PVC 6x120) x2

(COT 10x600)(COT 10x600)

(PVC 6x60)(PVC 6x60)

615

C:7124-9681 x2

T:7126-8510 x4T:7126-8510 x4

F:15 Amp x2

C:7122-2815 x1C:7122-2815 x1

T:0-170340-3 x1T:0-170340-3 x1

C:7122-2815 x1C:7122-2815 x1

T:0-170340-3 x1T:0-170340-3 x1

SWITCHED HIGH CURRENTSWITCHED HIGH CURRENT

SIDE (B)SIDE (B)

SWITCHED HIGH CURRENTSWITCHED HIGH CURRENT

SIDE (A)SIDE (A)

SWITCHED LOW CURRENTSWITCHED LOW CURRENT

SIDE (A)SIDE (A)

SWITCHED LOW CURRENTSWITCHED LOW CURRENT

SIDE (B)SIDE (B)

125

4C 4A4C 4A

2A 2B2A 2B

(PVC 6x80)(PVC 6x80)

T:7116-2868-02 x1T:7116-2868-02 x1

T:7116-1686-02 x1T:7116-1686-02 x1

T:STI51T250N x1T:STI51T250N x1

T:STI51T250N x1

105

(PVC 6x150)(PVC 6x150)

(PVC 8x50)(PVC 8x50)

110

(PVC6x110)(PVC 6x110)

(PVC 6x110)(PVC 6x110)

(PVC6x

70)

(PVC 6x70)

(PVC6x

70)(PVC 6x70)

T:7116-2877 x1

T:7116-1686-02 x1T:7116-1686-02 x1

C:12059181 x1C:12059181 x1

T:12077413 x2T:12077413 x2

S:12010293 x2S:12010293 x2

R:12059185 x1R:12059185 x1

C:12059181 x1C:12059181 x1

T:12077413 x2T:12077413 x2

S:12010293 x2S:12010293 x2

R:12059185 x1R:12059185 x1

T:H1292ET x1T:H1292ET x1

1575

125

615

(COT 7x1570)(COT 7x1570)

(COT 7x345)(COT 7x345)

(COT 7x115)(COT 7x115)

125

C:7122-2815 x1C:7122-2815 x1

T:0-170340-3 x1T:0-170340-3 x1

C:7122-2815 x1C:7122-2815 x1

T:0-170340-3 x1

T:7116-2877 x1T:7116-2877 x1

T:7116-1686-02 x1T:7116-1686-02 x1

T:7116-1686-02 x1

T:7116-1686-02 x1T:7116-1686-02 x1

PART REDRAWNPAR T REDRAWN

---

03/06/03

DRF 03275.01DRF 03275.01

POWER DELIVERY

CIRCUIT#

CIRCUIT

BLUE/RED

RED

BROWN

RED

GAUGECOLOUR

COLOUR

TERMINAL

POWER DELIVERY

POWER SUPPLY

CIRCUIT#

1POWER SUPPLY

POWER SUPPLY

RED

DESCRIPTION

COLOUR

TERMINAL

Q&G

Q&GCIRCUIT#

TERMINAL

N&K

N& K BLUE

COLOUR

SWITCHSWITCH

DESCRIPTION

SUPPLIED IN ACCESSORY BAGSUPPLIED IN ACCESSORY BAG

C:7123-2815 x2C:7123-2815 x2

T:0-170340-3 x1T:0-170340-3 x1

4C 4A

2A 2B

Options and Accessories Page J-23

Page J-23

7 L.E.D. Interior Affect Lighting

An L.E.D. is fitted as an option to some HSV Avalanche vehicles.

The L.E.D. is housed in a small plastic bezel that is heat staked to a brac ket. T he bracket is mounted between the

left hand sun-visor hook and t he sheet metal of the vehicle.

The L.E.D. should turn on when the vehicle is un locked using the remote ke y FOB and extinguish 10 seconds after

the car is locked.

The L.E.D. is an effect light that is suppos ed to give a dim wash of light across the centre console and left side of the

dashboard. It is NOT a reading or courtesy lamp.

The L.E.D. is not a serviceab le item and should be replaced if damaged. An electrical represe ntation is given under

the drawing labelled LED-0327

Options and Accessories Page J-24

Page J-24

REVISIONRECORDREVISIONRECORD

SYM

DATE

INSTRUCTIONDRAWING.

AUTH'YAUTH'YCK.CK.

DR.DR.

VY2

T.K

T.BT.B

25.06.0325.06.03

DWG.DWG.

DATE:DATE:

LED-0327LED-0327

LEDLED

ASSEMBLY DWGASSEMBLY DWG

INITIAL RELEASE

ROOF

HEADLINING

WINDSHIELD

RAIL-RAIL-

WINDSHIELDWINDSHIELD

HEADERHEADER

ROOFROOF

TO SUNGLASSTO SUNGLASS

HOLDERHOLDERORIGINAL SUNGLASS

ORIGINAL SUNGLASS

HOLDERCONNECTOR

LEDPATCHLEDPATCH

HARNESSHARNESS

Options and Accessories Page J-25

Page J-25

8 HSV Rear Entertainment S ystem

8.1 General Information

HSV Avalanche Wagon can be optioned with a Rear entertainment system. The system consists of the following;

Over Head Mount Screen

The 7” TFT flip down screen is fitted to the drip tray of the sunroof cassette as per the instruction drawing

labelled “OVERHEAD SC REEN ASM (SUNROOF CAR)”.

The screen assembly has an inbuilt dome lamp that should operate in conj unction with the interior roof lamps

of the car.

Switching Box

The screen has an auxiliary switching box that is fitted to the right hand rear storage com partment in the rear

load carrying area. The switching b ox allows a numb er of auxiliary inputs to be connected to the system and

switched from the cabin v i a the remote control. In standard form the DVD and games port (fitted to the

transmission tunnel at the base of rear seat cushion, as per as p er the instruction drawing labelled “GAMES

PORT”) are the only inputs co nnected to the switching box.

6 Disc DVD Changer

A DVD changer is fitted to the right hand rea r sto rage compartment in the rear load carrying area, as per the

instruction drawing “DV D BOX”. The DVD changer can be controlled from the

(1) The driver controls / display

(2) The remote control (with the switch on it’s right side set to “DVD”). The remote must be pointed at

the dark window near the i nbuilt dome lamp on the screen.

Radio Frequency Modulator

An RF modulator is fitted behind the glov e box as shown in the instruction drawing labelled “RF

MODULATOR ASSEMBLY”.

The RF modulator converts the audio signal from the DVD player into a radio frequency that the radio can

receive via its tuner. The factory default frequency is 8 8.7MHz. This frequency ca n be modified via the Driver

controls/display (refer owners manual).

Driver Controls/Display

A driver display unit is fitted at the rear of the centre console compartment as shown in the instruction

drawing “DRIVER DISPLAY ASSEMBLY”.

The driver control/display enables the driver to control function s of the DVD player and the RF modulator as

per the owners manual.

Games Port

A games port is fitted to the transmission tunnel at the base of the rear seat cushion, as per the instruction drawing

labelled “Games Port”

The games port allows the user to connect an auxiliary input (such as video camera or games console) into

the rear entertainment system. The games port can be accessed by selecting “AUX 1” using the remote

control with the switch on the right side in “MONITO R ” position.

Options and Accessories Page J-26

Page J-26

System Reset

System reset instructions

after vehicle power loss

Radio Input Control

The following steps are to be followed after your

vehicles battery has been disconnected or

flattened and you wish to restart the system.

Turn the vehicle’s ignition on. Press the

RESET button with a pen, then press the

POWER button on the Radio Input Control.

Open the monitor by pressing the PUSH button.

Slide the Remote switch to DVD.

Press and hold the V.OUT button for eight

seconds whilst aiming at the remote window

located near the PUSH button on the monitor.

The DVD start screen will show (as above)

The Setup screen will show (as above)

Use the Joystick to move to CUSTOM SETUP

and select by pressing the joystick button.

The CUSTOM SETUP screen will show (as above)

Using the Joystick change the AI-NET and H.U.

CONTROL settings to match the screen above.

Press and hold the SET button for three

seconds to save the settings and exit the screen.

The start sceen will show again.

Whilst aiming the remote at the rear of

screen case, press and hold the set button

for two seconds.

SETUP

LANGUAGES

TV SCREEN 16:9

COUNTRY CODE 8583

RATING LEVEL OFF

DOWN SAMPLING ON

DIGITAL OUT AUTO

LED INDICATOR ON

CUSTOM SETUP

CLOSED CAPTION OFF

AI-NET SETUP CD

H.U. CONTROL ON

SETUP

LANGUAGES

TV SCREEN 16:9

COUNTRY CODE 8583

RATING LEVEL OFF

DOWN SAMPLING ON

DIGITAL OUT AUTO

LED INDICATOR ON

CUSTOM SETUP

CLOSED CAPTION OFF

AI-NET SETUP DVD

H.U. CONTROL OFF

RESET

POWER

DVD Monitor

V.OUT

LPINE

- NET

DVD/VIDEO CD/CD

CHANGER

SET

Options and Accessories Page J-27

Page J-27

System Reset

Continued

Press and hold the SETUP button for three

seconds

DISP/SETUP

Turn the Rotary Encoder until the Frequency is

shown. The frequency should show 88.7 Mhz.

If not press or until the correct frequency is shown.

Tune the vehicles radio to 88.7 Mhz on the

FM band and slowly increase the volume.

Turn the Rotary Encoder until “AUX” is shown

on the screen. Press or to show “AUX

OFF”. Press SETUP to exit.

Now press to start a DVD.

88.7

ROTORY ENCODER

88.7 MHz

ROTORY ENCODER

AUX OFF

TUNE

Options and Accessories Page J-28

Page J-28

REVISION RECORD

SYM

DATE

INSTRUCTION DRAWING.

AUTH'Y CK.

DR. -

VY2

T.K

T.B.

08.07.03

DWG.

DATE:

C07-032702

OVERHEAD SCREEN ASM.

(SUNROOF CAR)

INITIAL RELEASE

PART OF C07-032701PART OF C07-032701

SCREEN DVD.SCREEN DVD.

OVERHEAD MOUNTOVERHEAD MOUNT

(4 PLACES)(4 PLACES)

C07-032703NK

TRIM DVD SCREEN

(ANTHRACITE)

C07-032703AE

TRIM DVD SCREEN

(NEUTRAL GREY)

C07-032701

SCREEN DVD.

OVERHEAD MOUNTOVERHEAD MOUNT

72B-990201

M4 x 10mm

PAN HEADPAN HEAD

(4 PLACES)(4 PLACES)

C07-032702

BRACKET - DVD

SCREEN TO ROOFSCREEN TO ROOF

HEADLINER

BOARD - VEHICLE

70G-060004

BRACKET

(2 PLACES)

SUNROOF

TO 'AV' BOXTO 'AV' BOX

(COMES WITH C07-032701(COMES WITH C07-032701

- SCREEN)- SCREEN)

TO 'GRAB 'TO 'GRAB '

HANDLE LIGHTHANDLE LIGHT

12H-030604

HARNESS

PATCH LIGHTING

V.I.C.E.

Options and Accessories Page J-29

Page J-29

DATEDATE

ISSUEDATED

AUTH'YAUTH'Y

CK.CK.

SYMSYM

AUTH'YAUTH'Y

RELEASERELEASE

REVISIONRECORDREVISIONRECORD

DATEDATE

SYMSYM

SIGNATURESO

SIGNATURESON

ORIGINAL APPROVALORIGINAL APPROVAL

DR.DR.

14.07.0014.07.00

ADVANCEDAUTOMOTIVE DESIGNAN

DENGINEERING

ADVANCEDAUTOMOTIVE DESIGNANDENGINEERING

E07-032706E07-032706

INSTRUCTIONDRAWING.

SIZESIZE

DVD INSTALLATION

AVALANCHE WAGON

DVD INSTALLATION

AVALANCHE WAGON

REVISIONRECORDREVISIONRECORD

PRELIMINARYISSUE

CK.CK.

NAME

PARTNO.

CK.CK.

REFERENCEREFERENCE

DWG.DWG.

DR.DR.

DATE:DATE:

APPRAPPR

DR.DR.

29/04/04

VIEW

TO MOBILE PHONE

CONNECTOR

CARGO TRIM RHS

C07-032710

DVD DOOR

CO7-032709

BRACKET (FRT)

C07-032705

BRACKET (REAR)

C07-032706

DVD CHANGER

E07-032706

NUTSERT &BOLT (6 PLACES)

70G-060006 &72B-990201

PART OF O/HEAD SCREEN KIT

C07-032701

TO GAMES

PORT

TO OVERHEAD

SCREEN

AUX IN2 AUX IN1

PWR

R700 MONITOR

Options and Accessories Page J-30

Page J-30

TO WATCHDVDTO WATCHDVD

TURNONIFTURNONIFPRESS TOPRESS TO

(1)

PRESS &

PRESS &DVD

HSV DVDHSV DVD

TURNTURN

BLUETEXTBLUETEXT WHITETEXTWHITETEXT

PLEASE NOTE:

1. TURN THE RADIO INPUT

PLEASE NOTE:

1. TURN THE RADIO INPUT

PRESSPRESS

D-1D-10:00

88.788.7

DVD/MONDVD/MON

ENT

DISP

SET

DISP

SET

LIST

GOTO

TITLE

LIST

GOTO

TITLE

SOURCE

SLOW

SOURCE

SLOW

BAND

RTN

V.OUT

BAND

RTN

V.OUT

A.PROC

A.PROC DEFEATDEFEAT MUTE

MUTE

DISP.

TUNER

DISP.

TUNER

RPT

DISC

RPT

DISC CHGCHG

DISCD

DISCDNDISCU

DISCUP

V.SEL

A.PROC

BAND

POWER

NTSC/PAL

POWER

NTSC/PAL

DVD/MONDVD/MON

DVD/MON

ENT

DISP

SET

DISP

SET

LIST

GOTO

TITLE

LIST

GOTO

TITLE

SOURCE

SLOW

SOURCE

SLOW

BAND

RTN

V.OUT

BAND

RTN

V.OUT

A.PROC

A.PROC DEFEATDEFEAT MUTE

MUTE

DISP

TUNER

DISP.

TUNER

RPT

DISC

RPT

DISC CHG

CHG

DISCDN

DISCDNDISCUP

DISCUP

V.SEL

A.PROC

BAND

POWER

NTSC/PAL

POWER

NTSC/PAL

ENT

DISP

SET

DISP

SET

LIST

GOTO

TITLE

LIST

GOTO

TITLE

BAND

RTN

V.OUT

BAND

RTN

V.OUT

A.PROC

A.PROC DEFEAT

DEFEAT MUTE

MUTE

DISP.

TUNER

DISP.

TUNER

RPT

DISC

RPT

DISC CHG

CHG

DISCD

DISCDNDISCU

DISCUP

V.SELV.SEL

A.PROC

BAND

POWER

NTSC/PAL

POWER

NTSC/PAL

REVISIONRECORDREVISIONRECORD

SYM

DATE

INSTRUCTIONDRAWING.

AUTH'YAUTH'YCK.CK.

DR.DR.

VY2

T.K

T.BT.B

12.08.0312.08.03

DWG.DWG.

DATE:DATE:

12L-03270412L-032704

DRIVERDISPLAY

ASSEMBLYASSEMBLY

INITIAL RELEASEINITIAL RELEASE

TO RFMODULATOR -

BLACK BOXBLACK BOX

12L-032704

A206 03 0602 NK

CONSOLE-

ANTHRACITE

CONSOLE-ANTHRACITE

(MODIFIED)

A206 03 0602 AEA206 03 0602 AE

CONSOLE-NE

UTRAL GREY

CONSOLE-NEUTRAL GREY

(MODIFIED)

Options and Accessories Page J-31

Page J-31

INITIAL RELEASE

RFMODULATOR

ASSEMBLY

E07-032707

DATE:

DWG.

12.08.03

T.B.

T.K

VY2

DR.CK.AUTH'Y

INSTRUCTIONDRAWING.

DATESYM REVISIONRECORD

12L-03270412L-032704

72B-99020172B-990201

(2 PLACES)(2 PLACES)

E07-032707E07-032707

Options and Accessories Page J-32

Page J-32

REVISION RECORDREVISION RECORD

SYM

DATE

INSTRUCTION DRAWING.

AUTH'Y CK.

DR.

VY2

T.K

T.B

21.07.03

DWG.

DATE:

12H-030603-1

GAMES PORTGAMES PORT

INITIAL RELEASEINITIAL RELEASE

TO A/V SOURCETO A/VSOURCE

SELECTOR

SELF TAP SELF DRILL

72D-030003

(9.5mm x 3.5mm)

(2 PLACES)

12H-030603

GAME PORT HARNESS

Options and Accessories Page J-33

Page J-33

0.85

GND

30.85

ACC

CIRCUIT#

CIRCUIT

2BLACK/GREEN

GND

0.85

WHITE/BROWN

YELLOW3

TERMINAL

ORANGE/BLACK

GAUGE

COLOUR

0.85

TERMINAL

BLACK/GREEN

COLOUR

REMOTE

GAUGE

RELEASE DRF03065.01RELEASE DRF03065.01

UNLESS OTHERWISE SPECIFIEDUNLESS OTHERWISE SPECIFIED

AUTH'TY

APPR

AUTHORISATION A.C.N. 006 802 053AUTHORISATION A.C.N. 006 802 053

DWG.

THIRD ANGLETHIRD ANGLE

SYM

S. JESTYS. JESTY

NO MANUAL CHANGES

SPECIAL VEHICLES PTY LTD ANDSPECIAL VEHICLES PTY LTD AND

12h-032703.dwgfmt.002.prt12h-032703.dwgfmt.002.prt

REFERENCE

SIGNATURES ONSIGNATURES ON

12H-032703

AND ONALL UNDIMENSIONED DETAILAND ON ALL UNDIMENSIONED DETAIL

MATERIAL SPEC.

CK.

24 MAY0324 MAY 03

SEE NOTESEE NOTE

THE INFORMATION CONTAINED IN THISTHEINFORMATION CONTAINED IN THIS

FOR ALL UNDIMENSIONED DETAILS SCALE FILM REPRODUCTION

DR.

DATE

ADVANCED AUTOMOTIVE DESIGNANDENGINEERING

ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING

NAME

ADVANCED AUTOMOTIVE DESIGN AND ENGINEERINGADVANCED AUTOMOTIVE DESIGN AND ENGINEERING

APPR

SIZE

DATE

SIGNED

CK.

24/05/0324/05/03

PART NO.PART NO.

DVD AND OVERHEAD MOUNT SCREENDVD AND OVERHEAD MOUNT SCREEN

PATCH WIRING HARNESSPATCH WIRING HARNESS

APPR

NTS

COPY RIGHTCOPY RIGHT

USED ONUSED ON

MAY NOT BE USED WITHOUT WRITTENMAY NOT BE USED WITHOUT WRITTEN

PROJECTION

SCALE

ISSUE DATEDISSUE DATED

T. BARALLONT. BARALLON

DATE

ISSUE

IS PLUS --- OR MINUS ---IS PLUS --- OR MINUS ---

MASS KG. EST. ACT.MASS KG. EST. ACT.

CHANGE RESTRICTEDCHANGE RESTRICTED

DOCUMENT IS THE PROPERTY OF HOLDENDOCUMENT IS THE PROPERTY OF HOLDEN

DR.

ALLOWABLE VARIATION ONALL DIMENSIONSALLOWABLE VARIATION ON ALL DIMENSIONS

MODEL FIRST

ORIGINAL APPROVALORIGINAL APPROVAL

002

IS PLUS --- OR MINUS ---IS PLUS --- OR MINUS ---

REVISION RECORDREVISION RECORD

CAD FILENO.CAD FILE NO.

DATE

--- SJ

0.85

0.85 BAT

ACC

CIRCUIT#

0.85

CIRCUIT

YELLOW1

TERMINAL GAUGE

2 RED3

COLOUR

ACC

0.85

30.85

BLACK

0.85

CIRCUIT

VOC_SIG

BLUE/BLACK

GND

YELLOW/BLACK

YELLOW

MUT_SIG

BLUE

0.85

VOC_RET

2 BLACK/GREEN2

1ORANGE/BLACK

ORANGE/BLACK

0.85

GND

BAT0.85

COLOUR GAUGE

TERMINAL CIRCUIT#

YELLOW 0.85

-3 -

ACC

BAT

CIRCUIT

0.85

CIRCUIT#

0.85 ACC

BAT

CIRCUIT#

0.85

CIRCUIT

YELLOW3

TERMINAL GAUGE

2ORANGE/BLACK1

COLOUR

30.857

GND

WHITE/BROWN

0.85BLACK/GREEN2

REMOTE

CONNECTOR HOUSINGCONNECTOR HOUSING

PART No: 7123-7466PART No: 7123-7466

TERMINAL

PART NO: 7116-1282

TELEPHONE CONNECTORTELEPHONE CONNECTOR

MALE CONNECTOR WITHMALE CONNECTOR WITH

FEMALE TERMINALSFEMALE TERMINALS

CONNECTOR HOUSINGCONNECTOR HOUSING

PART No: 7122-7467PART No: 7122-7467

TERMINAL

PART NO: 7114-1282-02

TELEPHONE CONNECTORTELEPHONE CONNECTOR

FEMALE CONNECTOR WITHFEMALE CONNECTOR WITH

MALE TERMINALSMALE TERMINALS

CONNECTOR HOUSINGCONNECTOR HOUSING

PART No: 6520-0348PART No: 6520-0348

TERMINAL

PART NO: 7114-4020

TO R.F. MODULATORTO R.F. MODULATOR

CONNECTOR HOUSING MOLEXCONNECTOR HOUSING MOLEX

PART No (FEMALE): 39-07-2040PART No (FEMALE): 39-07-2040

TERMINAL

PART NO (MALE): 39-00-0077

TO SPLITTER BOXTO SPLITTER BOX

CONNECTOR HOUSING MOLEXCONNECTOR HOUSING MOLEX

PART No (FEMALE): 39-07-2040PART No (FEMALE): 39-07-2040

TERMINAL

PART NO (MALE): 39-00-0077

TO DVD PLAYERTO DVD PLAYER

1R.F.

MODULATOR

CONNECTOR HOUSING MOLEXCONNECTOR HOUSING MOLEX

PART No: 6520-0349PART No: 6520-0349

TERMINAL

PART No: 7116-4020

100

400

1200

5850

100

400

100

NOTE:

1. USE ANTI RATTLE TAPE OVER FULL LENGTH OF ALL BRANCHES.

2. NOT TO SCALE2. NOT TO SCALE

3. ALL DIMENSIONS IN mm3. ALL DIMENSIONS IN mm

VY (II)

HARNESS REDRAWNHARNESS REDRAWN

01/07/0301/07/03

---

DRF03065.02DRF03065.02

01/10/0301/10/03

---

DIM 5850 WAS 3850DIM 5850 WAS 3850

DRF03065.04DRF03065.04

Options and Accessories Page J-34

Page J-34

HSV DVD Entertainment System

System, Warranty And Procedures Information

Introduction

This DVD Entertainment System utilises a state of the art 7” roof mounted, fold down screen connected to a 6-Disc DV D,

Video CD and Audio CD cha nger. It has been designed to be integrat ed into the vehicles interior, allowing the rear seat

passengers to enjoy DVD or CD’s as well offering a Video Game input. An RF Modulator has been include d to allow the

DVD changers’ audio to be accessible through the vehic le ’s radio.

This system will be available as an Option fit at point of manufacture for any VY2 sedan / wagon.

Date of introduction will be August 2003.

This document is intended to be a guide on how Alpine will manage the systems introdu ction, delivery, warrant y and

other relevant procedures.

System Components

Description HSV Part # Components

Radio Input Control 12L-032704 Module, controller, trim, cable

DVD 6-Disc Change r E07-032706 Changer, Ai-Net cable, cartridge,

cartridge label

Roof mounted Monitor C07-03 2701 Monitor, module, cable

HSV Cordless H/P 12L-032703 (1) set of H/Phones with HSV logo,

batteries

Integrated DVD remote 12L-032705 (1) remote with HSV logo

Trim - Raw C07-032703 Black ABS trim - uncovered

Trim - Anthracite C07-032703NK Anthracite covered trim

Trim - Neutral Grey C07-032703AE Neutral Grey covered trim

Games port 12H-030603 Games input port

Owner's Manual 00A-030609 Owner’s Manual A5 bound

Instruction sticker 00A-030608 Console lid mounted sticker

Monitor mounting screws 72B-030003 (4) x M4 x 25mm black

Radio Input mount screws TBA (2) x M4 x 6mm

Purchase Of Components

The list above shows the part numbers for replacement components. The parts shown above can only be ordered by a

HSV dealer to replace a stolen or damaged compo nent. T hese replacement components carry a standard return to

Alpine, 12 month warranty without labour recompense. This is different to the warranty for a first installed complete kit,

which is three years.

Options and Accessories Page J-35

Page J-35

System Configuration

MONITOR

SCREEN

[roof]

RADIO INPUT

CONTROLLER

(RF MODULATOR)

Ai-Net cable

DIN Cable

RCA cable

GAME INPUT

[behind fold down seat]

RCA cable

RADIO INPUT

MODULE

(RF MODULATOR)

[behind glovebox]

PHONE POWER

CONNECTOR

Acc

MONITOR

MODULE

[in boot]

DVD CHANGER

[in boot / cargo area]

Options and Accessories Page J-36

Page J-36

Warra nt y Policy

The purpose of this document is to state the specifics of the warrant y policy and the respo nsibilities of each party namely

Holden Special Vehicles (HSV) and Alpine Electronics of Australia Pty Ltd (Alpine). This applies to the warranty for the

products listed belo w and includes labour to remove the product for repair. The product covered is: TMX-R700 Monitor,

DHA-S680E DVD Changer, CRA-1667RF RF modulator, Cordless Headp hones and fitment accessories. This warranty

does not cover anything not listed as an Al pine part. Therefore HSV sourced components are not covered.

Warranty period

This warranty i s valid for 36 months from the date of d elivery of the vehi cle or from the date of fitment of the system in a

previously registered vehicle whichever is the latest. This warranty only applies to units supplied to Holden Special

Vehicles and subsequently sold to the Holden Special Vehicles dealer network. This warranty and policy document will

also only apply to un its fitted by trained installers follo wing an approved installation proc edure. This warranty covers th e

repair of Alpine components returned to Alpi ne for repair where a manufacturing or material defect has occurre d.

Please also note this warrant y only applies to the vehicle of first fitment. Removal of the components from a vehicle for

fitment into another vehicle may void the warranty.

Warranty Charges

If the unit is within 36 months old from its fitment or the original new vehicle deliver y date which ever is the latest and the

failure was as a result of a manufacturing or material defect only, there will be no charges made to HSV or the dealer for

its rectification.

Non-Warranty Charges

If the unit is over 36 months old from its fitment or original new vehicle delivery date which ever is the latest there will be

a charge made to the HSV dealer submitting the unit for repair based on the labour time taken and the parts required to

effect the repair. The labour will be charged at $70 per hour i ncluding GST (subject to change) and parts will b e charged

at the current retail cost. The freight to return the repaired unit will be charged at $27.00 incl GST. A quote will be

provided prior to repair, ho wever for a retail repa ir, if the total rep air cost will be under $150 (inc l GST) the unit will be

automatically repaired without consultation. The HSV dealer will then be req uire d to effect payme nt (Direct debit, CC or

CHQ) prior to the unit being returned.

Damaged Units

If any damage is noted this will be consid ered to be not warrantable and the necessary charges to return the unit back to

a serviceable state will be made to the HSV dealer.

Damage in Transit

If any damage occurs due to incorrect packagin g from the HSV dealer, Alpine Electronics will not accept responsibility for

the cost of the repair. At this point payment will be soug ht from the HSV dealer.

Please note the procedures for returning a failed unit must be strictly adher ed to in order to reduce unnecessary costs.

No Fault Found

If the unit is thoroughly tested and found to n ot have a fault as described in the Change over request form this unit will

attract a charge of $50 Inc GST to cover the labour to investigate and carry out the necessary tests as well as to return

the unit to the dealer who has submitted the unit for repair. Payment for this will be required prior to the unit being

returned.

Jammed Discs

If a unit is returned with a disc jammed inside , once the unit is repaired, the disc will be returned to the originating dealer

at Alpine’s cost.

If a disc is found to be damaged as a result of a warrantable defect then Alpin e will cover the cost of replacing the

damaged disc. The agreed cost of replacement will be $22 incl GST for a full CD alb um and $29 incl GST for a DVD

videodisc. Where a CR-R/RW is damaged, we will only reimburse the cost of the disc media itself.

Dealer Turn-around Time

On receipt of the unit with a completed Repair Req uest F orm we will return the unit repaired within ten (10) working days.

Dispute Resolution

Where a dispute involving a customer or HSV dealer occurs, Alpine Electronics will immediately contact HSV via the

National Warranty Manager to resolve the issue.

Removal/Refit Costs

The warranty applying to the listed Alpine pr oducts includes labour to remove and to diagnose based on the supplied

Diagnoses check sheet.

Options and Accessories Page J-37

Page J-37

Charging Process

Where payment is require d from any dealer, the dealer will b e first contacted. Pa yment can be mad e b y business

cheque, credit card by phone or fax or by direct bank transfer. If a dealer wishes an account to be opened, normal

application processes must b e followed.

Repair Request Form

Alpine reserves the right to not process any Repair Request form that does not include all details filled out correctly.

Payment Process

On receipt of a completed Repair Request F orm and fai led unit. We will initiate the procedure to reim burse the dealer

based on the times and labour rate as shown below. We will transfer the money by direct transfer or send a cheque to

the dealer named on the Repair Re quest Form within one calendar month. Dealers will need to provide bank details to

use the direct transfer function.

Packaging Requirements

As all units are complex electronics the units must be correctly packaged when being returned. All units should be placed

in a plastic bag. Then packa ged in bubble wrap or equivalent. Then packed into a doub le layer box allowing at least 5cm

of packaging to surround the unit. Ensure the unit will not move in the box and seal. Clearly label the box FRAGILE.

Standard Repair Times

Standard repair times for the Alpine components are as listed below:

Component Time Description

DVD Changer 0.2 R/R mounted to parcel shelf

Monitor screen unit 0.3 R/R mounted to roof bracket

Monitor module 0.2 R/R mounted to parcel shelf

Radio Input Controller 0.5 R/R mounted in center cons ole

Radio Input module 0.3 R/R mounted behind glovebox

Cordless Headphone 0.1 R/R

Games Port 0.5 R/R mounted behind fold down seat

Remote Control 0.1 R/R

RCA leads 0.1 R/R runs from DVD to Monitor module

Diagnoses check sheet 0.5 Follow check sheet procedure

Times include removing the original unit and replacin g with the new unit and re-initialising the system. They also include

peripheral tasks such as admi nistratio n and vehicle movement.

Labour Rate

The labour rate is set at $60.00 (incl GST) per hour.

Carrier Details

Our choice of carrier for all returns is Startrack Express.

To ensure correct pick up phone Startrack on 13 23 45 and request a pick up. When calling also reques t a consignment

note for Road Express to be bou ght along. The consignment note must be filled in with the following (refer Appendix B):

1. Alpine’s address: 6-8 F ive ways Boulevarde, Keysboroug h, Victoria, 3173.

2. Account number: 10070273

3. Cross the EXPRESS box under the consignment note number.

4. Fill in the dealerships details in the sen der box.

5. Cross the RECEIVER to pay box.

6. Fill in the measurements and sign/d ate.

7. Adhere to box and se nd.

PLEASE NOTE: Goods dispatched via any other carrier or dispatched via Startrack by any means other than Road

Express are not acceptabl e and costs incurred will be charged to the originating dealer.

Options and Accessories Page J-38

Page J-38

Warranty Procedure

On receipt of a concern regarding any component the steps below need to be followed:

1. Confirm with the customer the actual fault noted. Please also include any unusual circumstances such as

temperature or what the system was being used for at the time the fault was noted.

2. Refer to the diagnostic chart included in the Repair Re quest Form.

3. Pleas e check for scratches and damage to unit or fascia and note on form.

4. Fill in the Repair Request Form (fully), package the failed unit with the Repair Request Form into the correct

packaging (refer guidelines) and send to Alpine (as per guidelines).

5. On receipt of the failed unit, the unit will be checked to ensure the failure is due to a manufacturing or material fault.

6. If this is the case the unit will be repaired and returned free of charge.

7. If this is not the case the servicing dealer will be contacted and quoted for the repair. Payment for this repair will be

required prior to the unit being returned.

8. The repair will be carried out as per the Alpine technical service manual for each product and the specifications

contained within.

9. The repaired unit will then be returned within 10 working days (from the units receipt) to the servicing dealer.

10. At this same time preparations will be made to reimburse the servicing dealer a set amount for the labour time.

Refer to the guidelines for information. The amount reimbursed will automatically incl ude diagnoses with the

component sent for repair.

Alpine Contact Details

Company: Alpine Electronics of Australia

161-165 Princes Highway

Hallam Victoria 3803

Main Phone: 03 8787 1200

Main Fax: 03 8787 1299

ABN 64 007444 368

ACN 007 444 368

Key Contact Jeff Dickson

Manager – Customer & Technical Services

Ph:03 8787 1250

Mob: 0403 045 386

Email: [email protected]

Logistics Geoff

Dennehy

Logistics Manager

Ph: 03 8787 1200

Email: [email protected]

Sales Anthony

Bell

Nat. Sales and Marketing Manager

Ph: 03 8787 1200

Mob: 0403 045 371

Email: [email protected]

Options and Accessories Page J-39

Page J-39

Dealers Procedure

Where a customer contacts a HSV dealer with a system related query the dealer can follow the process outlined below:

1. Attempt to answer the query over the phone.

2. If unable, the v ehicle would be presented to the dealer to cl arify the reported issue.

3. The dealer can then follow the Diagnoses Sheet to diagnose the reported issue.

4. If the dealer is having difficulty the dealer can contact Alpine on 03 8796 8060.

4. This number can assist with general product queries and can also provide access to specific problem solving

information.

5. Once diagn ose d the dealer follows the warranty process.

Options and Accessories Page J-40

Page J-40

Diagnoses Check Sheet

Product Symptom Check Action

All No operation Is ignition on / Battery charged If all O.K. check power

Has vehicle be en jump started to each, Yellow/Red

Check fuse #16 in fusebox Are 12V, black is ground

DVD Player Wont accept Check car battery is charged If no power remove unit

or eject discs Check power to yellow wire and for service

ground to black wire at DVD

No operation Check Ignition on Using remote, press and

Check a disc is inserted hold V.OUT button for

Ensure monitor is on eight seconds. If this

Is the disc damaged or upside Does not work - remove

down

Poor picture Check disc is not NTSC or PAL Change s etting on DVD

Check disc settings Remove if still poor.

Monitor No operation Check ignition is on Check power to module

Press power button on rem ote Red – power, Black -

whilst aiming at the monitor and ground

setting the remote to “Monitor” Check white/brown goes

Check fuse in module in boot to white/brown

Poor picture Check monitor is set to correct Remove for service

display – NTSC or PAL

Adjust set up functions

Won’t play Check disc is Region 4 or All

Check disc is right way up

Check video mode is correct -

NTSC or PAL setting

Check Purple DIN lead is

Connected from monitor to Remove for service

module

Radio Input Won’t turn on Check ignition is on Check Red- power,

Press POWER button Black –ground

Check Controller cable is

Plugged into module

Check Phone fuse (#1 6)

Wont play Check Set-up menu Check DVD stand-alone

discs Check AI-Net cable is function – if this is O.K.

connected to the Chan ger Remove Radio Input.

Headphones No operation Check batteries If still not operational

Checked the power light is lit Remove for repair

Check the volume is up

Check there is aud io playing

Ensure the monitor is open/o n

Are the headphon es in range

Options and Accessories Page J-41

Page J-41

Appendix B

Items to note:

1. Mark Road Express ONLY

2. Mark Receiver to pay

3. Fill in delivery address as 6-8 Fiveways Boulevarde, Keysborough, Vic, 3173

4. Fill in account number as 10070 273

5. Fill in your details as the Sender

6. Fill in the Description

7. Fill in the parcel details

8. Ring 13 23 45

Options and Accessories Page J-42

Page J-42

HSV DVD Entertainment System Repair Request F o rm

This sheet must be FULLY COMPLETED and supplied with the unit returned for repair

Return only via Startrack 13 23 45 - Request driver to supply a ROAD EXPRESS consignment note!

Fill in consignment note: Account number #10070273, Road Express, Receiver pays, No insurance

Send to: Alpine Electronics, 6-8 Fiveways Boulevarde, Keysborough, Vic 3173. Mark "FRAGILE".

Only for warranty repairs - Use of this service for non-warranty repairs will be charged

Date: Dealer Name:

Dealer Address:

Model No: Serial No# of suspect unit: (one letter & eight numbers)

Registration No: Chassis No:

Odometer: Owners Name:

Date of first reg: OR Date of Fitment: (Whichever is the latest)

Vehicle Model: Alpine Customer Service

Phone: 03 8796 8060 Fax:03 9798 2984

PLEASE CIRCLE THE PRODUCT TYPE AND SYMPTOM

Product Symptom Pre-removal Check Action

Monitor No operation Check Ignition is on On removal please record the

No Picture Check monitor is open serial number in the space provided

Check remote is working and return this sheet with the failed

Confirm Alpine logo is showing in remote unit.

receiver window

Can you hear sounds with the Headphones

Check Fuse box fuse for the Phone connector

Check vehicles battery is measuring over 11 V

DVD Player No operation Check ignition is on If these steps do not resolve the

Open front panel - Eject the cartridge and refit issue please check the in-line fuses

re the lights on the DVD player visible with and the cars fuses at the fuse box

the above steps (left kick panel).

Check the disc is a video disc If still unresolved record the serial

No Vision OR Remove the unit and confirm the RCA's and number on this sheet and return with

Sound the power connector is plugged in the failed component.

Check power to the 4-way connector Yel/Red

Radio Input No operation Check the unit is on Remove the module/controller

Check Changer is selected

Check power to the module

Headphones No operation Ensure the H/P are on, batteries in, volume up Return the Headphones

Ensure the H/P are in front of the monitor to Alpine for service.

Options and Accessories Page J-43

Page J-43

Fault Details: PLEASE BE SPECIFIC AS A NO FAULT FOUND RESULT WILL INCUR A $50 CHARGE.

BANK DETAILS FOR DIRECT TRANSFER (for payment of labour) Bank Name:

BSB No Account Number Account Name

Alpine Use Only Job No#

Warranty Invoice No#

Retail Con note # of unit received: Date

No Fault Found

Damaged Con note # for returned unit: Date

Options and Accessories Page J-44

Page J-44

9 Tyre Pressure Monitors

The HSV Tyre Pressure Monitor s ystem allows monitori ng of all tyre pressures from within the vehicles cabi n via an LED

readout. The system consists of a receiver u nit (mounte d to radio cradle in centre dash), a switch (mounted in centre

console), a readout (mounted in gaug e binicle), 4 sensors (one fitted inside each wheel) and a patch harness. For all

servicing and repair details refer to drawing numbers 12H-030610, 12F-030603, 12J-030602, 12J-030603 a nd the Tyre

Pressure Monitor Owners Handbook in vehicle glovebox. A trouble shooting guide is also provided at the end of this

section

Options and Accessories Page J-45

Page J-45

DATE

ISSUE DATEDISSUE DATED

AUTH'YAUTH'Y

CK.

SYM

AUTH'YAUTH'Y

REVISION RECORDREVISION RECORD

DATE

SYM

SIGNATURES ONSIGNATURES ON

ORIGINAL APPROVALORIGINAL APPROVAL

DR.

ADVANCED AUTOMOTIVE DESIGN AND ENGINEERINGADVANCED AUTOMOTIVE DESIGN AND ENGINEERING

12H-030610

INSTRUCTION DRAWING.INSTRUCTION DRAWING.

SIZE

TPM HARNESSTPM HARNESS

REVISION RECORDREVISION RECORD

PRELIMINARY ISSUEPRELIMINARY ISSUE

CK.

NAME

PART NO.PART NO.

CK.

REFERENCE

DWG.

DR.

DATE:

APPR

DR.

10/05/04

VIEW

MOBILE PHONE

CONNECTOR

TPM HARNESS

12H-030610

TO TPM SWITCHES

AND MOBILE PHONE

CONNECTOR

TO TPM GAUGE

BINNACLE

TPM RECIEVER

12J-030605

HAZZARD

WARNING

SWITCH

TECH 2

DIAGNOSTICS

CONNECTOR

TPM

DIAGNOSTICS

CONNECTOR

Options and Accessories Page J-46

Page J-46

DATE

ISSUE DATEDISSUE DATED

AUTH'Y

CK.

SYM

AUTH'Y

REVISION RECORDREVISION RECORD

DATE

SYM

SIGNATURES ONSIGNATURES ON

ORIGINAL APPROVALORIGINAL APPROVAL

DR.

ADVANCED AUTOMOTIVE DESIGN AND ENGINEERINGADVANCED AUTOMOTIVE DESIGN AND ENGINEERING

12F030603

INSTRUCTION DRAWING.INSTRUCTION DRAWING.

SIZE

TYRE PRESSURE MONITOR

SWITCH

TYRE PRESSURE MONITOR

SWITCH

REVISION RECORDREVISION RECORD

PRELIMINARY ISSUEPRELIMINARY ISSUE

CK.

NAME

PART NO.PART NO.

CK.

REFERENCEREFERENCE

DWG.DWG.

DR.

DATE:

APPR

DR.

05/05/04

SET

BEZEL

12F-030606

SET SWITCH

12F-030605

MODE SWITCH

12F-030603

TYRE SWITCH

12F-030603

COVER

12J-030606

Options and Accessories Page J-47

Page J-47

12J-030602

GAUGE POD

GAUGE POD ASSEMBLY

(TYRE PRESSURE MONITOR)

ASSEMBLY

(TYRE PRESSURE MONITOR)

RELEASE -

L.H

D.P

T.B

12.08.02

VIEW A

VIEW BVIEW B

12J-020601

OIL PRESSURE

GAUGE

12J-020602

TYRE

PRESSURE

TYRE

PRESSURE

MONITOR

B06-020601

TOP CAP - DASH

CENTRE ESCUTCHEONCENTRE ESCUTCHEON

12J-020603

BRACKET - GAUGE

ALIGNMENT

92113752 (HOLDEN)92113752 (HOLDEN)

T213020604 (HSV)T213020604 (HSV)

TAPE - ANTITAPE - ANTI

SQUEAK

(9 PLACES)

92100198 (HOLDEN)92100198 (HOLDEN)

75F-020601 (HSV)75F-020601 (HSV)

CLIP - FACIACLIP - FACIA

ATTACHMENT

(7 PLACES)

FOR WIRING REFER

DWG NO 12H-020601

FOR WIRING REFER

DWG NO 12H-020601

Options and Accessories Page J-48

Page J-48

DATE

ISSUE DATEDISSUE DATED

AUTH'Y

CK.

SYM

AUTH'Y

REVISION RECORDREVISION RECORD

DATE

SYM

SIGNATURES ONSIGNATURES ON

ORIGINAL APPROVALORIGINAL APPROVAL

DR.

ADVANCED AUTOMOTIVE DESIGN AND ENGINEERINGADVANCED AUTOMOTIVE DESIGN AND ENGINEERING

12J030603

INSTRUCTION DRAWING.INSTRUCTION DRAWING.

SIZE

TYRE PRESSURE MONITORTYRE PRESSURE MONITOR

WHEEL SENSOR

REVISION RECORDREVISION RECORD

PRELIMINARY ISSUEPRELIMINARY ISSUE

CK.

NAME

PART NO.PART NO.

CK.

REFERENCE

DWG.

DR.

DATE:

APPR

DR.

03/05/04

SEC A

VALVE

10B-030608

SENSOR

12J-030604

LABEL

(BAR CODE)

00A-030614

Options and Accessories Page J-49

Page J-49

Service and Warranty

SYSTEM DIAGNOSIS

Error code

on display Component

failing Fault Action(s)

Sensor(s)

Reciever

Not transmitting RF

section malfunction If no transmission received within 5 minutes of

driving, refer to “Troubleshooting” before

contacting dealer.

Reciever and/or

Display EEPROM fault Refer to “Troubleshooting” before contacting

dealer.

Reciever and/or

Display Oscilator fault Refer to “Troubleshooting” before contacting

dealer.

Reciever and/or

Display Internal bus fault. Refer to “Troubleshooting” before contacting

dealer.

TROUBLESHOOTING

E1 Error

This error may occur in certain vehicles where the receiver unit is powered even when the ignition is turned off. Cases

include vehicles where the cigarette lig hter outlet is powered without the vehicle running. Other possible causes may be

broken tyre sensors or a malfunctioning Receiver unit. Mismatches in tyre sensor ID may also cause thi s problem.

E2 Error

This error indicates that there is a problem with the data in the Receiver and/or Display units. Causes of this error can

include:

Corrupted custom profile.

Corrupted factory profile.

The following may help identify the problem better.

Power the unit on and off.

If error has cleared ► operating with incorrect settings. Contact dealer

If error persists ► Receiver (or Display) may have to be repl aced.

E3 & E4 Errors

These errors will usually represent an internal fault.

Try powering the unit on and off to clear these errors.

If these errors continuously occur the unit may have to be repl aced.