Electrical And Instruments Page I-1
Page I-1
Section I
Electrical And Instruments
ATTENTION
HSV vehicles are equipped with a Supplemental Restraint System (SRS). An SRS consists of seat belt pre-
tensioners (fitted to all front seats), a d river’s-side air bag, a passeng er’s-side air bag and left and right h and
side air bags. Refer to CAUTIONS, Section 12M Occupant Protection System in th e MY 2005 VZ Series Ser vice
Information before performing any service operation on or around SRS components, the steering mechanism
or wiring. Failure to follow the CAUTIONS could result in personal injury or unnecessary SRS system repairs.
1 Purpose...................................................................................................................................................2
2 Instrumentation ......................................................................................................................................3
2.1 General Information............................................................................................................................................... 3
2.2 Service Operations................................................................................................................................................ 4
3 Electrical Facilities.................................................................................................................................5
4 Gauge Binnacle (Pod)........................................................................................................... .................6
5 L.E.D. Interior Affect Lighting ...............................................................................................................7
6 HSV Fog Lamps....................................................................................................................................10
6.1 General Information............................................................................................................................................. 10
6.2 Service Operation................................................................................................................................................ 11
7 HSV High Intensity Discharge (HID) Xenon Lights...........................................................................12
7.1 General Information............................................................................................................................................. 12
7.2 Specifics............................................................................................................................................................... 13
Electrical And Instruments Page I-2
Page I-2
1 Purpose
The purpose of this supplement is to provide information on the HSV electrical and instrument accessories fitted to the
HSV VZ models. The information is designed to supplement that given in the Holden VZ series Service Manuals and
details are given where differences occur between the HSV models, and standard Holden models. A series of instruction
drawings describe the design changes and indicate specific part numbers, fitting instructions and relevant notes for
vehicle servicing.
NOTE
If specific technical data on a HSV model is not
contained in this supplement, obtain data for that
model from the Holden VZ ser ies Service Manual
Supplement. References are made throughout
this section to Holden Service Manuals, to assist
in providing information for specific service
operations.
When hoisting (or jacking) HSV models,
ensure that the lifting h ead o f th e hoist lifts on
the chassis before the arm of the hoist
contacts the side-skirt
Electrical And Instruments Page I-3
Page I-3
2 Instrumentation
2.1 General Information
A special Instrument Cluster designe d by HSV is fitted to all HSV VZ vehicles. T he cluster includes a HSV speedometer
with an operating range extending to 260 km/h. The cluster incorporates a white face, red needles and warning lights
and, when illuminate d, white numerals and letters. The cluster also consists of 3 multifunction display windows. At key
off the centre window displays the model and buil d number of the vehicle. The center windo w displays the HSV logo at
key on for a short period.
HSV VZ manual vehicles are fitted with an upshift indicator. T his indicator is controlled b y the Engine Control Unit and a
Graphic on the Multi Function Displ ay (MFD), in co njuction with a n audi ble ind icator and t ell ta le at the b ottom LHS of t he
instrument, gives the driver an indication of when to upshift to achieve maximum performance. The shift indicator will
operate:
HSV VZ MANUAL MODELS
1st 5,950 RPM
2nd 5,950 RPM
3rd 6,050 RPM
4th 6,100 RPM
5th 6,100 RPM
Electrical And Instruments Page I-4
Page I-4
2.2 Service Operations
The HSV instrument cluster and the standar d Holden VZ cluster use the same mounting fixtures and fasteners.
Remove, service and refit the HSV instrument cluster in accordance with the procedures detailed in the VZ Series
Service Information, refer to Section 12C – Instruments.
Electrical And Instruments Page I-5
Page I-5
3 Electrical Facilities
The various special HSV options fitted to the VZ range of vehicles often require that special or additional electric
harnesses be installed. Some of these HSV harness es are fitted during vehicle bu ild-up at the Holden factor y and other
smaller harnesses (often called ‘a patch harness’) are fitted at the HSV facility when the electrical option is being
installed. A summary of these electrical harnesses is included to facilitate service, repair and retro-fitment of the HSV
options.
Part No Description
12H-031101 Harness – VZ L.E.D. Affect Light
12H-032703 Harness – VZ Rear Entertainment System
Electrical And Instruments Page I-6
Page I-6
4 Gauge Binnacle (Pod)
HSV Clubsport, Maloo, R8 and Senator vehicles are fitted with a Holden gauge binnacle POD which houses an oil
pressure gauge and battery voltage gauge.
The HSV models are fitted with a white dial f ace which differentiates from Holden Vehicles.
This component is now standard on some Holden VZ models, for service details refer to Section 12C Instruments in the
Holden VZ Service Information.
Electrical And Instruments Page I-7
Page I-7
5 L.E.D. Interior Affect Lighting
An L.E.D. is fitted as an option to some VZ HSV vehicles.
The L.E.D. is housed in a small plastic bezel that is heat staked to a bracket. The bracket is mounted between the left
hand sun-visor hook an d the sheet metal of the vehicle.
The L.E.D. should turn on when the vehicle is unlocked using the remote key FOB and extinguish 10 seconds after the
car is locked.
The L.E.D. is an effect light that is supposed to give a dim wash of light across the centre console and left side of the
dashboard. It is NOT a reading or courtesy lamp.
The L.E.D. is not a serviceable item and should be replace d if damaged. An electrical representation is given under the
drawing labelled LED-0327
Electrical And Instruments Page I-8
Page I-8
REVISION RECORD
SYM
DATE
INSTRUCTION DRAWING
.
-
AUTH'YCK.
DR.
-
VY2
T
.K
T
.B
25.06.03
DWG
.
DATE:
LED-0327
-
LED
ASSEMBLYDWG
INITIAL RELEASE
ROOF
HEADLINING
WINDSHIELD
RAIL -
WINDSHIELD
HEADER
ROOF
TO SUNGLASS
HOLDER ORIGINAL SUNGLASS
HOLDER CONNECTOR
LED PATCH
HARNESS
Electrical And Instruments Page I-9
Page I-9
2
4
BLACK/GREEN
VOC_RET
30.85
BLUE
VOC_SIG
3
COLOUR
MUT_SIG
YELLOW
5
0.85
6
0.85
YELLOW/BLACK
6
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AUTHORISATIONA.C.N.0068020
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DWG.
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31 JULY03
SEE NOTE
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DATE
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
NAME
C
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
APPR
SIZE
DATE
SIGNED
CK.
31/07/03
PARTN
O.
LED INTERIOR ILLUMINATION
PATCH WIRING HARNESS
APPR
NTS
COPYR
IGHT
USEDO
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MAYNOTB
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DATE
ISSUE
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LUS-
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REVISIONR
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CAD FILE NO.
DATE
--- SJ
0.85 BAT
GND
1
CIRCUIT#
0.85
CIRCUIT
ORANGE/BLACK
1
TERMINAL GAUGE
2
CONNECTOR HOUSING
PART No: 7123-7466
TERMINAL
PART NO: 7116-1282
CONNECTOR HOUSING
PART No: 7122-7467
TERMINAL
PART NO: 7114-1282
100
3000
16
6
1
NOTE:
1. USE ANTI RATTLE TAPE OVER FULL LENGTH OF ALL BRANCHES.
2. NOTT
O SCALE
3. ALL DIMENSIONS IN mm
Coupe(
III)
TB
ACC
ITEM SPECIFICATION
COMPONENT
COLOUR
2300 ohms (0.5 wat)
PART NUMBER
2
1
CIRCUIT#
JAYCAR
TERMINAL
B
0.85
A
GAUGE
PARTS LIST:
6
BZD0172
4
---
A
CIRCUIT
YELLOW/BLACK
---
3000 mcd (green)
0.85
RESISTOR
1
MANUFACTURER
BLACK/BLUE GND
LED
2
Electrical And Instruments Page I-10
Page I-10
6 HSV Fog Lamps
6.1 General Information
HSV Fog lamps are fitted directly to the front fascia of all HSV VZ models. The HSV lamps use a glass convex reflector
to provide a wide-angle beam concentrated in a range of 30 to 40 metres in front of the lamp. The external lense
incorporates a clear horizontal section.
Fog Lamps should be only us ed in adverse weather conditions i.e. fog. Use of fog lamps on hot sunn y days may result
in failure from overheating. These are not da ylight running lights.
Electrical And Instruments Page I-11
Page I-11
6.2 Service Operation
No periodic servicing of the HSV lamps is required. Globes may be replaced by removing a water-tight access cover on
the rear of the lamp, unclip the two spring clips which retain the globe carrier at the focal point of the reflector. Remove
the globe and wire assembly from the seal, discard globe and replace with a new 12 Volt, 55 Watt H3 Globe assembly.
Replacement fog lamps available through HSV are identified as follows
12C-020601 LAMP FOG – CLUBSPORT/MALOO
12C-020901 LAMP FOG - SENATOR
NOTE
Condensation may appe ar on the lense of the fog
lamp when appropriate ambient conditions exist.
This condensation will clear as the ambient
conditions change or after four or five minutes
operation of the fog lamps
Electrical And Instruments Page I-12
Page I-12
7 HSV High Intensit y Discharge
(HID) Xenon Lights
7.1 General Information
VZ HSV vehicles may be optioned with HID Driving Lights. These HID lights are located in the Fog lamp position on the
front fascia.
NOTE
HID Lights operate at quite high voltage levels, so
all care must be taken when removing front fascia
for service or repair. Please refer to
Service/Owners manual and take note of
warnings in engine bay.
HID lights are designed onl y to operate when high beam is activated. i.e. when indicator stalk is pulled toward (flashed)
or pushed back to operate hi gh beams. They are not a fog light and should not be used in any other manner, other than
described above.
HID Lights offer a brilliant white light that will illumi nate above and beyond a standard ‘Hi gh Beam’ system. All care must
be taken when using or adjusting these lights, as they can dazzle the operator.
The HID lights, ballasts and looms are not serviceable items and shoul d be replaced if damaged.
Electrical And Instruments Page I-13
Page I-13
7.2 Specifics
HID Lights use a separate patch harness that taps into the high beam activation circ uit, these looms also provide power
to the HID ballasts. The looms have drawing numbers – Senator: 12H-030801 and Clubsport: 12H-030608. Fuses for the
HID lights are located next to fuse box in engine bay and are labeled Left Hand LH HID and Ri ght Hand RH HID.
Ballasts are located under the headlights, attached to the sheet metal of vehicle, as per in struction drawing Senator:
SEN_040801 and Clubsport: CSP_040607. These ballasts power up the globes.
HID Globes are located in front fascia below headlights. They consist of a HID Bulb, Lens, Brackets and adjusting
equipment, all containe d within the Fog light position. Instruction dra wing numbers – Senator: HID-0408 and
Clubsport: HID-0406
Electrical And Instruments Page I-1
Page I-1
03JN04
03JN04 INITAL RELEASE DRF:04048.01
SRM
VZ CLUBSPORT
HID ASSEMBLY
HID-0406.DWGFMT.000
VIEW A
--
04040.02
SRM
72A-970301 SCREW
(2 PLACES)
12C-040603 LH BRACKET
12C-040604 RH BRACKET
72D-991301
SELF TAPPING SCREW
(4 PLACES)
12C-030608
HID DRIVING LAMP
12C-040607 LH ADJ. BRACKET
12C-040608 RH ADJ. BRACKET
12C-040601 LH BRACKET
12C-040602 RH BRACKET
72A-040001
ADJ. SCREW
77C-030001 ADJ. SPRING
A
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
INSTRUCTION DRAWING.
A4
SIZE
REVISION RECORD
CK.
NAME
DWG NO.
CK.
REFERENCE
DWG.
DR.
DATE:
APPR
APPR
DR.
AUTH'Y
REVISION RECORD
AUTH'Y
SYM
DATE
DR.CK.
DATE
SYM
ORIGINAL APPROVAL
SIGNATURES ON
ISSUE DATED
Electrical And Instruments Page I-2
Page I-2
Electrical And Instruments Page I-3
Page I-3
Electrical And Instruments Page I-4
Page I-4
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
INSTRUCTION DRAWING.
A4
SIZE
REVISION RECORD
CK.
NAME
DWG NO.
CK.
REFERENCE
DWG.
DR.
DATE:
APPR
APPR
DR.
AUTH'Y
REVISION RECORD
AUTH'Y
SYM
DATE
DR.CK.
DATE
SYM
ORIGINAL APPROVAL
SIGNATURES ON
ISSUE DATED
03JN04
03JN04 INITAL RELEASE DRF:04048.01
SRM
VZ SENATOR
HID ASSEMBLY
HID-0408.DWGFMT.000
VIEW A
--
03445.02
SRM
71E-040001 SPACER
(2 PLACES)
12C-040801 LH BRACKET
12C-040802 RH BRACKET
72K-030003 SCREW C/SUNK
(3 PLACES)
72D-711901 SCREW
(4 PLACES)
12C-040805 LH ADJ. BRACKET
12C-040806 RH ADJ. BRACKET
12C-040803 LH BRACKET
12C-040804 RH BRACKET
72A-040001 ADJ. SCREW
77C-030001 ADJ. SPRING
12C-030808 HID
DRIVING LAMP
A
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RF03093.01
UNLESSO
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PECIFIED
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AUTH'TY
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AUTHORISATIONA.C.N.006802053
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12h-030801.dwgfmt.000.prt
REFERENCE
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12H-030801
ANDO
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PEC.
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03 JUNE 03
SEE NOTE
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ILMR
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DR.
DATE
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
NAME
C
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
APPR
SIZE
DATE
SIGNED
CK.
03/06/03
PARTN
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IGHT
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IS PLUS-
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ORIGINALA
PPROVAL
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INUS-
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REVISIONR
ECORD
CAD FILE NO.
DATE
--- SJ
NOTE:
1. USE ANTI RATTLE TAPE OVER FULL LENGTH OF ALL BRANCHES.
2. NOTT
OSCALE
3. ALL DIMENSIONS IN mm
VY(
II)
DT
CONNECTOR HOUSING (NARVA)
PART No: (FEMALE) 56261
TERMINAL (NARVA)
PART NO: (MALE) 56220
CIRCUIT
CIRCUIT#
TERMINAL GAUGE
COLOUR
3BATTERY
1RED
1
TERMINAL
PART NO (FOR CONNECTION
INTOBACK OF RELAY):
7116-2877
HID PATCH LOOM
SWITCHED HIGH CURRENT SIDE
CONNECTOR HOUSING (NARVA)
PART No: (FEMALE) 56261
TERMINAL (NARVA)
PART NO: (MALE) 56220
TERMINAL
PART NO (FOR CONNECTION
INTOBACK OF RELAY):
7116-2876
TERMINAL
PART NO (FOR CONNECTION
INTOBACK OF RELAY):
7116-2876
CIRCUIT#
TERMINAL
11
CIRCUIT
GAUGE
0.85 SWITCH
BLUE/YELLOW
COLOUR
HID PATCH LOOM
SWITCHING LOW CURRENT SIDE
100TYP
250TYP
CIRCUIT#
TERMINAL
LEFT HS 1
CIRCUIT
GAUGE
3L_SUPPLY
RED
COLOUR
RIGHT HS 1RED 3R_SUPPLY
FUSE CONNECTOR TERMINAL
PART No: 7126-8821-02
FUSE CONNECTOR TERMINAL
PART No: 7126-8821-02
1500 150
1000 150
TERMINAL
LEFT A
LEFT B
1
CIRCUIT
GAUGE
3LPD
BLUE
COLOUR
2BLUE/WHITE 3LPR
CIRCUIT#
RIGHT A3BROWN 3RPD
RIGHT B4BROWN/WHITE 3RPR
FUSE CONNECTOR TERMINAL
PART No: 7126-8821-02
FUSE CONNECTOR TERMINAL
PART No: 7126-8821-02
CONNECTOR HOUSING (DELPHI)
PART No: 12059181
TERMINAL
PART NO: 12077411
SEAL TOSUIT
PART NO: 12015323
SECONDARY LOCK
PART NO: 12059185
CONNECTOR HOUSING (DELPHI)
PART No: 12059181
TERMINAL
PART NO: 12077411
SEAL TOSUIT
PART NO: 12015323
SECONDARY LOCK
PART NO: 12059185
A
A
B
B
HID PATCH LOOM
FUSE POWER DELIVERY
HID PATCH LOOM
BALLAST POWER DELIVERY
TERMINAL
PART NO (FOR CONNECTION
INTOBACK OF RELAY):
7116-2877
TERMINAL
PART NO (FOR CONNECTION
INTOBACK OF RELAY):
7116-2877
150
150
100
TERMINAL
PART NO (FOR CONNECTION
INTOBACK OF RELAY):
7009-1351-02-DC
TERMINAL
PART NO (FOR CONNECTION
INTOBACK OF RELAY):
7116-2877
TERMINAL
PART NO (FOR CONNECTION
INTOBACK OF RELAY):
7009-1351-02-DC
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RELEASED
RF03093.01
UNLESSO
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PECIFIED
m
AUTH'TY
A1
APPR
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AUTHORISATIONA.C.N.006802053
DWG.
THIRDA
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SYM
S. JESTY
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ANUALC
HANGES
SPECIALVEHICLESPTYLTDAND
12h-030801.dwgfmt.001.prt
REFERENCE
SIGNATURESO
N
12H-030801
ANDO
NA
LLU
NDIMENSIONEDD
ETAIL
MATERIALS
PEC.
CK.
03 JUNE 03
SEE NOTE
THEINFORMATIONCONTAINEDINTHIS
FORA
LLU
NDIMENSIONEDD
ETAILSS
CALEF
ILMR
EPRODUCTION
DR.
DATE
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
NAME
C
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
APPR
SIZE
DATE
SIGNED
CK.
03/06/03
PARTN
O.
HID PATCH HARNESS-SENATOR
APPR
NTS
COPYR
IGHT
USEDO
N
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DATE
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ISP
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IMENSIONS
MODELF
IRST
ORIGINALA
PPROVAL
001
ISP
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RM
INUS-
--
REVISIONRECORD
CAD FILE NO.
DATE
--- SJ
NOTE:
1. USE PVC TUBING WHERE SPECIFIED ON ALL BRANCHES.
2. NOTT
O SCALE
3. ALL DIMENSIONS IN mm
VY(
II)
DT
BALLAST POWER
DELIVERY
FUSE POWER
DELIVERY
(PVC 6x120) x2
(COT 10x600)
(PVC 6x60)
615
C:7124-9681 x2
T:7126-8510 x4
F:15 Amp x2
C:7122-2815 x1
T:0-170340-3 x1
C:7122-2815 x1
T:0-170340-3 x1
SWITCHED HIGH CURRENT
SIDE (B)
SWITCHED HIGH CURRENT
SIDE (A)
SWITCHED LOW CURRENT
SIDE (A)
SWITCHED LOW CURRENT
SIDE (B)
125
35
4C 4A
2A 2B
A
Q
G
B
R
S
H
J
T
I
65
65
(PVC 6x80)
(PVC 6x80)
3E
3A
T:7116-2868-02 x1
T:7116-1686-02 x1
T:7116-1686-02 x1
2C
3F
3H
3G
3C
3B
3D
T:STI51T250N x1
T:STI51T250N x1
105
105
60
60
(PVC 6x150)
(PVC 6x150)
(PVC 8x50)
(PVC 8x50)
110
110
75
75
(PVC6x110)
(PVC6x110)
(PVC6x70)
(PVC6x70)
J1
J4
J5
J2
J3
T:7116-2877 x1
T:7116-1686-02 x1
C:12059181 x1
T:12077413 x2
S:12010293 x2
R:12059185 x1
C:12059181 x1
T:12077413 x2
S:12010293 x2
R:12059185 x1
A
B
4B
4A
4D
4C
A
B
C
E
D
F
T:H1292ET x1
T:H1292ET x1
4B
4D
1575
125
615
(COT 7x1570)
(COT 7x345)
(COT 7x115)
(COT 7x115)
125
N
K
O
P
L
M
90
90
90
90
C:7122-2815 x1
T:0-170340-3 x1
C:7122-2815 x1
T:0-170340-3 x1
T:7116-2877 x1
T:7116-1686-02 x1
T:7116-1686-02 x1
T:7116-1686-02 x1
1A
1A
1B
1C
1C
1D
PARTR
EDRAWN
---
03/06/03
DRF0
3275.01
SJ
3
3
POWERDELIVERY
CIRCUIT#
3
1
3
CIRCUIT
BLUE/RED
3
3
RED
BROWN
2
RED
GAUGE
COLOUR
2B
TERMINAL
4C
4A
2A
POWERDELIVERY
POWER SUPPLY
POWER SUPPLY
CIRCUIT#
1POWER SUPPLY
RED
DESCRIPTION
COLOUR
TERMINAL
Q&G CIRCUIT#
1
TERMINAL
N&K BLUE
COLOUR
SWITCH
DESCRIPTION
SUPPLIED IN ACCESSORY BAG
C:7123-2815 x2
T:0-170340-3 x1
4C 4A
2A 2B