Body Page B-1
Page B-1
Section B
Body
ATTENTION
HSV vehicles are equipped with a Supplemental Restraint System (SRS). An SRS consists of seat belt pre-
tensioners (fitted to all front seat s), a driver’s-side air bag, a passeng er’s-side air bag and left and right h and
side air bags. Refer to CAUTIONS, Section 12M, in Volume 12 of the Holden VYII series Service Manual before
performing any service operation on or around SRS components, the steering mechanism or wiring. Failure
to follow the CAUTIONS could result in personal injury or unnecess ary SRS system repairs.
1. Purpose...............................................................................................................................................B-2
2. Body Ornamentation..........................................................................................................................B-3
3. Seats....................................................................................................................................................B-4
4 Body Components ...........................................................................................................................B-12
4.1 ClubSport 285 LS1 Sedan ................................................................................................................................B-12
Service Operations...........................................................................................................................................B-12
4.2 ClubSport 285 LS1 ‘R8’ Sedan.........................................................................................................................B-14
Service Operations...........................................................................................................................................B-14
4.3 Senator 285 LS1 Sedan ....................................................................................................................................B-16
Service Operations...........................................................................................................................................B-16
4.4 Senator Signature 285 LS1 Sedan...................................................................................................................B-18
Service Operations...........................................................................................................................................B-18
4.5 Maloo 285 LS1 Utility (Soft Tonneau Cover) ...................................................................................................B-20
Service Operations...........................................................................................................................................B-20
4.6 Maloo 285 LS1 Utility (Optional Hard Tonneau Cover)..................................................................................B-22
Service Operations...........................................................................................................................................B-22
4.7 Maloo R8 285 LS1 Utility ..................................................................................................................................B-24
Service Operations...........................................................................................................................................B-24
4.8 GTS 300 C4B Sedan..........................................................................................................................................B-26
Service Operations...........................................................................................................................................B-26
5 Body Components ...........................................................................................................................B-73
5.1 Service Operations...........................................................................................................................................B-73
Removal.............................................................................................................................................................B-73
Installation.........................................................................................................................................................B-73
Body Page B-2
Page B-2
1 Purpose
The purpose of this s ection is to provide infor mation on the body an d body comp onents fitted to HSV VY II vehicles. T he
information is designed to su pplement the information contained in the Holden VYII series Service Manuals, and d etails
are given where differences occur between the HSV models and standard Holden models. A series of instruction
drawings describe the design changes and indicate specific part numbers, fitting instructions and relevant notes for
vehicle servicing.
NOTE:
If specific technical data on a HSV model is not
contained in this supplement, obtain data for that
model from the relevant Holden VYII series
Service Manual Supplement. References are
made throughout this section to Holden Service
Manuals, to assist in providing information for
specific service operations.
.
When hoisting (or jacking) HSV models,
ensure that the lifting h ead of the hoist lifts on
the chassis before the arm of the hoist
contacts the side-skirt
Body Page B-3
Page B-3
2 Body Ornamentation
HSV models are fitted with HSV specific deca ls and badges to ide ntify eac h model an d power trai n optio n. The excl usive
HSV ornamentation is pos itioned in exact locations on each HSV mo del. The ornament ation for each model is sp ecified
by part number in this section.
Body Page B-4
Page B-4
3 Seats
HSV VYII models are fitted with exclusive se at designs to c omplim ent the Sport, Performance or Lu xur y ride packag es of
each vehicle. A full range of repl acement parts is available for each specific HSV seat item and these parts are listed in
Tables attached.
Body Page B-5
Page B-5
DATE
ISSUEDA
TED
AUTH'Y
CK.
SYM
AUTH'Y
RELEASE
REVISION RECORD
DATE
SYM
SIGNATURES ON
ORIGINAL APPROVAL
DR.
14.07.00
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
J0I-030005
SPORT & PERFORMANCE
AP
05/02/04
DP
GD
PERFORMANCE
SPORT
INSTRUCTION DRAWING.
A4
SIZE
VYII CLUBSPORT, MALLOO, R8, GTS SEATING OPT.
REVISION RECORD
PRELIMINARY ISSUE
CK.
NAME
PART NO.
CK.
REFERENCE
DWG.
DR.
DATE:
APPR
APPR
DR.
Body Page B-6
Page B-6
DATE
ISSUE DATED
AUTH'Y
CK.
SYM
AUTH'Y
RELEASE
REVISION RECORD
DATE
SYM
SIGNATURES ON
ORIGINAL APPROVAL
DR.
14.07.00
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
J0I-030006
LUXURYSPORT& LUXURYPERFORMANCE
LUXURYPERFORMANCE
LUXURYSPORT
INSTRUCTION DRAWING.
A4
SIZE
SEATING OPTIONS
VY II SENATOR
AP
DP
GD
05/02/04
REVISION RECORD
PRELIMINARY ISSUE
CK.
NAME
PART NO.
CK.
REFERENCE
DWG.
DR.
DATE:
APPR
APPR
DR.
Body Page B-7
Page B-7
VYII SEAT KITS - FRONT AND REAR SE AT ASM
FRONT RH SEAT ASM
FRONT LH BACK ASM
REAR RH BACK ASM
REAR LH CUSHION
ASM REAR
SEAT
FLAP ASM
REAR SEAT
BACK
1 TRM030401AD 92163280 CLUBSPORT SIAB SPORT CLOTH RED 4101132 4101131 15683504 15683505 15683503 15683506
2 TRM030401AB 92163281 CLUBSPORT SIAB SPORT CLOTH BLUE 4101132 4101131 15683404 15683405 15683403 15683406
3 TRM030401AE 92163282 CLUBSPORT SIAB SPORT CLOTH GREY 4101132 4101131 15683304 15683305 15683303 15683306
4 TRM030403NK 92163283 CLUBSPORT SIAB SPORT LEATHER 4100034 4100035 15683204 15683205 15683203 15683206
5 TRM020703DS 92163287 GTS CHAINMAIL PERFORMANCE LEATHER 4101140 4101141 15797904 15797905 15797903 15683206
6 TRM030702NK 92163288 R8 SIAB PERFORMANCE LEATHER 4101144 4101143 15683204 15683205 15683203 15683206
7 TRM030901GL 92163289 SENATOR SIGNATURE LUXURY LEATHER SIAB 4101146 4101147 4101150 4101149 4101148 4101151
8 TRM030801GL 92163290 SENATOR SIGNATURE PERFORMANCE LEATHER SIAB 4101154 4101153 4101150 4101149 4101148 4101151
9 TRM030501AD 92163291 MALOO NON-SIAB SPORT CLOTH RED 4101156 4101157 N/A N/A N/A N/A
10 TRM030501AE 92163293 MALOO NON-SIAB SPORT CLOTH GREY 4101156 4101157 N/A N/A N/A N/A
11 TRM030503NK 92163297 MALOO NON-SIAB PERFORMANCE LEATHER 4101159 4101163 N/A N/A N/A N/A
Body Page B-8
Page B-8
VY 2 TRIM
ASSEMBLIES –
FRONT AND REAR
TRIM
ASM
FSC
TRIM
ASM
FSB RH
TRIM
ASM
FSB LH
TRIM
ASM FS
H/REST
TRIM
ASM
RSC
TRIM
ASM
RSB RH
TRIM
ASM
RSB LH
TRIM
ASM RS
H/REST
TRIM
ASM
RSB
FLAP
TRIM
ASM RS
H/REST
CENTRE
TRIM
ASM
RSB
A/REST
TRIM ASM
BOLSTER
RSB RH
TRIM ASM
BOLSTER
RSB LH
1
410155
MALOO SPORT
CLOTH NON
SIAB
410110
0
a
N/A
4101102
b
4101101
b
4101103
a
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
2
4101130
CLUBSPORT
SPORT CLOTH
SIAB
(AB,AD,AE)
4101100
a
N/A
4101102
b
4101101
b
4101103
a
4101043
b
4101044
b
4101045
b
N/A
4101046
b
410104
7
b
N/A
N/A
TRIM
ASM
FSC RH
TRIM
ASM
FSC LH
TRIM
ASM
FSB RH
TRIM
ASM
FSB LH
TRIM
ASM FS
H/REST
TRIM
ASM
RSC
TRIM
ASM
RSB RH
TRIM
ASM
RSB LH
TRIM
ASM RS
H/REST
TRIM
ASM
RSB
FLAP
TRIM
ASM RS
H/REST
CENTRE
TRIM
ASM
RSB
A/REST
TRIM ASM
BOLSTER
RSB RH
3
4101162
MALOO NON-
SIAB
PERFORMANCE
LEATHER (NK)
4101108
a
N/A
4101110
b
4101109
b
4101105
AE
a
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
4
4101133
CLUBSPORT
SIAB SPORT
LEATHER (NK)
4101111
a
N/A
4101112
b
4101113
b
4101105
AE
a
4101062
b
4101064
b
4101063
b
4101065
NK
a
4101054
a
410105
5NK
a
N/A
N/A
5
4101139
GTS
CHAINMAIL
PERFORMANCE
LEATHER (NK)
4101114
a
N/A
4101116
a
4101115
a
4101105
AE
a
4101068
a
4101070
a
4101069
a
4101065
NK
a
4101054
a
410105
5NK
a
N/A
N/A
Body Page B-9
Page B-9
VY 2 TRIM
ASSEMBLIES –
FRONT AND REAR
TRIM
ASM
FSC
TRIM
ASM
FSB RH
TRIM
ASM
FSB LH
TRIM
ASM FS
H/REST
TRIM
ASM
RSC
TRIM
ASM
RSB RH
TRIM
ASM
RSB LH
TRIM
ASM RS
H/REST
TRIM
ASM
RSB
FLAP
TRIM
ASM RS
H/REST
CENTRE
TRIM
ASM
RSB
A/REST
TRIM ASM
BOLSTER
RSB RH
TRIM ASM
BOLSTER
RSB LH
6
4101142
R8 SIAB
PERFORMANCE
LEATHER
4101108
a
N/A
4101110
b
4101109
b
4101105
AE
a
4101062
b
4101064
b
4101063
b
4101065
NK
a
4101054
a
410105
5NK
a
N/A
N/A
7
4101145
SENATOR
SIGNATURE
LUXURY
LEATHER SIAB
(GL)
4101120
b
N/A
4101122
b
4101121
b
4101105
GL
a
4101117
a
4101118
a
4101119
a
4101065
GL
a
4101123
a
4101076
b
410105
5GL
a
N/A
N/A
8
4101152
SENATOR
SIGNATURE
PEFORMANCE
LEATHER SIAB
(GL)
4101127
a
N/A
4101128
b
4101129
b
4101105
GL
a
4101117
a
4101118
a
4101119
a
4101065
GL
a
4101123
a
4101076
b
410105
5GL
a
N/A
N/A
Body Page B-10
Page B-10
VY2 FRAMES – FRONT AND REAR
FRONT SEAT
CUSHION
FRONT SEAT
BACK RH
FRONT SEAT
BACK LH
REAR SEAT
BACK RH
REAR SEAT
BACK LH
REAR SEAT
FLAP
REAR SEAT
CUSHION
1
4101155
MALOO NON – SIAB SPORT CLOTH
4004611
4005352
4005351
N/A
2
4101130
CLUBSPORT SIAB SPORT CLOTH
4004611
4004960
4004961
4002223
3
4101162
MALOO NON – SIAB PERFORMANCE LEATHER
4100979
4005352
4005351
N/A
4
4101133
CLUBSPORT SIAB SPORT LEATHER
4004611
4004960
4004961
4002223
5
4101139
GTS CHAINMAIL PERFORMANCE LEATHER
4100979
4004809
4004810
4002223
6
4101142
R8/GTS SIAB PERFORMANCE LEATHER
4100979
4004809
4004810
4002223
7
4101145
SENATOR SIGNATURE LUXURY LEATHER SIAB
4004611
4004811
4004810
4002085
4002223
8
4101152
SENATOR SIGNATURE PERFORMANCE LEATHER
SIAB
4100979
4004811
4004810
4002085
4002223
Body Page B-11
Page B-11
VY2 PADS – FRONT AND REAR
FRONT
SEAT
CUSHION
FRONT
SEAT
BACK
FRONT
SEAT
HEADREST
REAR
SEAT
CUSHION
REAR
SEAT
BACK RH
REAR
SEAT
BACK LH
REAR SEAT
HEADREST
CENTRE
HEADREST
REAR
SEAT
FLAP
REAR
SEAT
ARMREST
1
4101155
MALOO NON – SIAB SPORT
CLOTH
4003487
4101034
4100976
N/A
N/A
N/A
N/A
N/A
N/A
N/A
2
4101130
CLUBSPORT SIAB SPORT
CLOTH
4003487
4101034
4100976
4003973
4003506
4003505
N/A
N/A
4003565
4002236
3
4101162
MALOO NON – SIAB
PERFORMANCE LEATHER
4100974
4100975
4100976
N/A
N/A
N/A
N/A
N/A
N/A
N/A
4
4101133
CLUBSPORT SIAB SPORT
LEATHER
4003487
4101034
4100976
4100980
4003974
4003975
4002948
N/A
4003565
4002236
5
4101139
GTS CHAINMAIL
PERFORMANCE LEATHER
4100974
4100975
4100976
4100662
4003974
4003975
4002948
N/A
4003565
4002236
6
4101142
R8/GTS SIAB PERFORMANCE
LEATHER
4100974
4100975
4100976
4100980
4003974
4003975
4002948
N/A
4003565
4002236
7
4101145
SENATOR SIGNATURE
LUXURY LEATHER SIAB
4003487
4101034
4100976
4100980
4003974
4003975
4002984
4001884
4002938
4002236
8
4101152
SENATOR SIGNATURE
PERFORMANCE LEATHER
SIAB
4100974
4100975
4100976
4100980
4003974
4003975
4002984
4001884
4002938
4002236
Body Page B-12
Page B-12
4 Body Components
4.1 Clubsport 285 Sedan
CONTENTS OF BODY STYLING PACKAGE
PART No QTY DESCRIPTIONS REF
A08-020902 1 SIDE SKIRT – ASSEMBLY – RH 1
A08-020901 1 SIDE SKIRT – ASSEMBLY – LH 2
14A-2020601 1 REAR FACIA – HSV VY 3
14A-1020601 1 FRONT FACIA - LEVEL 1 – HSV VY 4
B08-020803 1 HEADER – HOOD 5
E08-020601 1 SPOILER - LEVEL 1 - HSV VY 6
12E-021101 1 LAMP ASM – HIGH MOUNT STOP LAMP 7
A08-020604 1 PAINT PROTECTOR-SIDE SKIRT FRT RH 8
A08-020603 1 PAINT PROTECTOR-SIDE SKIRT-FRT LH 9
A08-020606 1 PAINT PROTECTOR-SIDE SKIRT-RR RH 10
A08-020605 1 PAINT PROTECTOR-SIDE SKIRT-RR LH 11
E08-020603B8 1 BADGE - CLUBSPORT LH 12
E08-020604B8 1 BADGE - CLUBSPORT RH 13
A08-020407B8 1 BADGE – CORPORATE LOGO 14
E08-030602B8 1 BADGE – ENG ID – 285 15
B08-020407B8 2 BADGE – LION & HELMET (CHROME) 16
E08-030603B8 1 BADGE 285 (SILVER) - RH 17
E08-030603B8 1 BADGE 285 (SILVER) – LH 18
E08-020602 1 APPLIQUE – REAR 19
Service Operations
When servicing the VYII ClubSport 285 S edan body components, refer to Drawings 1A2F030028, 14I-020001,
14I-020003, 14I-020006, 14I-020007, A0I-020001, A0I-030008, E0I-020001, E08-020602, E0I-020006, E0I-020003 to
obtain the necessary informa tion on the correct location of each component.
For badge information and locations refer to drawings at the end of this section.
Body Page B-13
Page B-13
6
13
10
10
1
8
45
18
9
1212
11 3
14 1515
16
2
19
16
17
7
1A2F030028
2
23.10.03
AP
Body Page B-14
Page B-14
4.2 Clubsport 285 ‘R8’ Sedan
CONTENTS OF BODY STYLING PACKAGE
PART No QTY DESCRIPTIONS
A08-020902 1 SIDE SKIRT – ASSEMBLY – RH 1
A08-020901 1 SIDE SKIRT - ASSEMBLY – LH 2
14A2020601 1 REAR FACIA – HSV VY 3
E08-020602 1 APPLIQUE – REAR 4
14A1020601 1 FRONT FACIA - LEVEL 1 – HSV VY 5
B08-020803 1 HEADER – HOOD 6
E08-020601 1 SPOILER - LEVEL 1 - HSV VY 7
12E-021101 1 LAMP ASM – HIGH MOUNT STOP LAMP 8
A08-020604 1 PAINT PROTECTOR-SIDE SKIRT FRT RH 9
A08-020603 1 PAINT PROTECTOR-SIDE SKIRT-FRT LH 10
A08-020606 1 PAINT PROTECTOR-SIDE SKIRT-RR RH 11
A08-020605 1 PAINT PROTECTOR-SIDE SKIRT-RR LH 12
E08-020603B8 1 BADGE - CLUBSPORT LH 13
E08-020604B8 1 BADGE - CLUBSPORT RH 14
A08-020407B8 1 BADGE – CORPORATE LOGO 15
E08-030602B8 1 BADGE – 285 ENGINE ID (CHROME) 16
B08-020407B8 2 BADGE – LION & HELMET 17
E08-030603B8 1 BADGE 285 (SILVER) – RH 18
E08-030603B8 1 BADGE 285 (SILVER) – LH 19
E08-020606B8 1 BADGE R8 20
Service Operations
When servicing the VYII ClubSport 285 'R8' Sedan body components, refer to Drawings 1A2F030029, 1A2F030006,
14I-020001, 14I-020003, 14I-020006, 14I-020007, A0I-020001, A0I-030008, E0I-020001, E08-020602,
E0I-020006, E0I-020003 to obtain the necessary information on the correct location of each component.
For badge information and locations refer to drawings at the end of this section.
Body Page B-15
Page B-15
7
11
1
14
9
56
19
10
10
2
13
1212
1515316
17 20
4
17
18
8
1A2F030029
2
23.10.03
AP
Body Page B-16
Page B-16
4.3 Senator 285 Sedan
CONTENTS OF BODY STYLING PACKAGE
PART No QTY DESCRIPTIONS
A08-020902 1 SIDE SKIRT – ASSEMLBY – RH 1
A08-020901 1 SIDE SKIRT – ASSEMBLY – LH 2
14A2020901 1 REAR FACIA – HSV VY 3
E08-020602 1 APPLIQUE – REAR 4
14A1020901 1 FRONT FACIA – LEVEL 2 HSV VY 5
B08-020803 1 HEADER – HOOD 6
E08-020801 1 SPOILER – LEVEL 2 HSV VY 7
12E-021101 1 LAMP ASM – HIGH MOUNT STOP AMP 8
A08-020604 1 PAINT PROTECTOR-SIDE SKIRT-FRT RH 9
A08-020603 1 PAINT PROTECTOR-SIDE SKIRT-FRT-LH 10
A08-020606 1 PAINT PROTECTOR-SIDE SKIRT-RR RH 11
A08-020605 1 PAINT PROTECTOR-SIDE SKIRT-RR LH 12
E08-030603B8 1 BADGE 285 (SILVER) – RH 13
E08-030603B8 1 BADGE 285 (SILVER) – LH 14
E08-020802B8 1 BADGE – SENATOR – RH 15
E08-020801B8 1 BADGE – SENATOR – LH 16
E08-020803B8 1 BADGE – SENATOR REAR 17
A08-020407B8 1 BADGE – CORPORATE LOGO 18
E08-030602B8 1 BADGE – 285 ENGINE ID (CHROME) 19
B08-020407B8 2 BADGE – LION & HELMET 20
Service Operations
When servicing the VYII Senator 285 Sedan body components, refer to Drawings 1A2F030030, 14I-020002,
14I-020004, 14I-020005, 14I-020006, 14I-020007, A0I-020001, E0I-020001, E0I-020002, E08-020602, E0I-020006,
A0I-030008 to obtain the necessary information on the corr ect location of each component.
For badge information and locations refer to drawings at the end of this section.
Body Page B-17
Page B-17
16
20
17
4
13
15
15
6
8
7
11
1
9
520
14
1010
2
1212
3
18 19
1A2F030030
2
23.10.03
AP
Body Page B-18
Page B-18
4.4 Senator Signature 285 Sedan
CONTENTS OF BODY STYLING PACKAGE
PART No QTY DESCRIPTIONS
A08-020902 1 SIDE SKIRT RH 1
A08-020901 1 SIDE SKIRT LH 2
14A2020901 1 REAR FACIA – HSV VY 3
E08-020602 1 APPLIQUE – REAR 4
14A1020901 1 FRONT FACIA – LEVEL 2 HSV VY 5
B08-020803 1 HEADER – HOOD 6
E08-020801 1 SPOILER – LEVEL 2 HSV VY 7
12E-021101 1 LAMP ASM – HIGH MOUNT STOP AMP 8
A08-020604 1 PAINT PROTECT OR-SIDE SKIRT-FRT RH 9
A08-020603 1 PAINT PROTECT OR-SIDE SKIRT-FRT LH 10
A08-020606 1 PAINT PROTECT OR-SIDE SKIRT-RR RH 11
A08-020605 1 PAINT PROTECT OR-SIDE SKIRT-RR LH 12
E08-030603B8 1 BADGE 285 (SILVER) – RH 13
E08-030603B8 1 BADGE 285 (SILVER) – LH 14
E08-020802B8 1 BADGE – SENATOR – RH 15
E08-020801B8 1 BADGE – SENATOR – LH 16
E08-020803B8 1 BADGE – SENATOR REAR 17
A08-020407B8 1 BADGE – CORPORATE 18
E08-030602B8 1 BADGE – 285 (CHROME) 19
B08-020407B8 2 BADGE – LION & HELMET 20
E08-970807 2 BADGE – SIGNATURE 21
Service Operations
When servicing the Senator Sign ature 285 Sedan body components, refer to Drawings 1A2F030031, 1A2F030008,
14I-020002, 14I-020004, 14I-020005, 14I-020006, 14I-020007, A0I-020001, A0I-030008, E0I-020001,
E0I-020002, E08-020602, E0I-020006 to obtain the necess ary information on the correct location of each component.
For badge information and locations refer to drawings at the end of this section.
Body Page B-19
Page B-19
16
20
17
4
13
15
15
2121
2121
6
8
7
11
1
9
520
14
1010
2
1212
3
18 19
1A2F030031
2
23.10.03
AP
Body Page B-20
Page B-20
4.5 Maloo 285 Utility (With Tonneau Soft
Cover)
CONTENTS OF BODY STYLING PACKAGE
PART No QTY DESCRIPTIONS REF
A08-020902 1 SIDE SKIRT – ASSEMBLY – RH 1
A08-020901 1 SIDE SKIRT – ASSEMBLY – LH 2
A08-020604 1 PAINT PROTECT OR-S/SKIRT – FRT RH 3
A08-020603 1 PAINT PROTECT OR-S/SKIRT – FRT LH 4
A08-020606 1 PAINT PROTECT OR-S/SKIRT – RR RH 5
A08-020605 1 PAINT PROTECT OR-S/SKIRT – RR LH 6
14A-1020601 1 FACIA – FRONT BUMPER BAR 7
14A-2000504 1 FACIA – REAR BUMPER BAR – CENTRE 8
14A-2020502 1 FACIA – REAR BUMPER BAR – RHS 9
14A-2020503 1 FACIA – REAR BUMPER BAR – LHS 10
14A-1020608 1 PAINT PROTECTOR – FRT FACIA RH 11
14A-1020607 1 PAINT PROTECTOR – FRT FACIA LH 12
14A-2020608 1 PAINT PROTECT OR – RR RH 13
14A-2020607 1 PAINT PROTECT OR – RR LH 14
12C-020501 1 LAMP ASM – HI MOUNT STOP LIGHT 15
22C-02008 1 SAIL PLANE ASSEMBLY 16
22H-018004 1 LICENCE PLATE SURROUN D OUTER 17
B08-020803 1 HEADER – HOOD 18
A08-020407B8 1 BADGE – HSV CORPORATE LOGO 19
B08-020407B8 1 BADGE – LION & HELMET 20
E08-030602B8 1 BADGE – ENGINE ID 285 REAR 21
E08-030603B8 1 BADGE 285 (SILVER) – RH 22
E08-030603B8 1 BADGE 285 (SILVER) – LH 23
E08-020506B8 1 BADGE – MALOO RH 24
E08-020505B8 1 BADGE – MALOO LH 25
H08-020504 1 BADGE – LION & HELMET 63MM 26
22E-028001 1 TONNEAU – SOFT COVER 27
Service Operations
When servicing the VYII Maloo 285 Utility body with Soft Tonneau Cover components, refer to Drawings 1A2F030032,
14I-020001, 14I-020003, 14I-020008, 14I-030016, 12I-030001, A0I-020002, A0I-020003 to obtain the necessary
information on the correct location of each c omponent.
For badge information and locations refer to drawings at the end of this section.
Body Page B-21
Page B-21
11 718
3
1
24
24
5
13
6
19
14 821
21
4
1212
2323
2
25
2626
20
22
2727
16
1515
1010
17
9
1A2F030032
2
24.10.03
AP
Body Page B-22
Page B-22
4.6 Maloo 285 Utility (With Optional Tonneau
Hard Cover)
CONTENTS OF BODY STYLING PACKAGE
PART No QTY DESCRIPTIONS REF
A08-020902 1 SIDE SKIRT – ASSEMBLY – RH 1
A08-020901 1 SIDE SKIRT – ASSEMBLY – LH 2
A08-020604 1 PAINT PROTECT OR-S/SKIRT – FRT RH 3
A08-020603 1 PAINT PROTECT OR-S/SKIRT – FRT LH 4
A08-020606 1 PAINT PROTECT OR-S/SKIRT – RR RH 5
A08-020605 1 PAINT PROTECT OR-S/SKIRT – RR LH 6
14A-1020601 1 FACIA – FRONT BUMPER BAR 7
14A-2000504 1 FACIA – REAR BUMPER BAR – CENTRE 8
14A-2020502 1 FACIA – REAR BUMPER BAR – RHS 9
14A-2020503 1 FACIA – REAR BUMPER BAR – LHS 10
14A-1020608 1 PAINT PROTECTOR – FRT FACIA RH 11
14A-1020607 1 PAINT PROTECTOR – FRT FACIA LH 12
14A-2020608 1 PAINT PROTECT OR – RR RH 13
14A-2020607 1 PAINT PROTECT OR – RR LH 14
12C-020501 1 LAMP ASM – HI MOUNT STOP LIGHT 15
22C-02008 1 SAIL PLANE ASSEMBLY 16
22H-018004 1 LICENCE PLATE SURROUN D OUTER 17
B08-020803 1 HEADER – HOOD 18
A08-020407B8 1 BADGE – HSV CORPORATE LOGO 19
B08-020407B8 1 BADGE – LION & HELMET 20
E08-030602B8 1 BADGE – ENGINE ID 285 REAR 21
E08-030603B8 1 BADGE 285 (SILVER) – RH 22
E08-030603B8 1 BADGE 285 (SILVER) – LH 23
E08-020506B8 1 BADGE – MALOO RH 24
E08-020505B8 1 BADGE – MALOO LH 25
H08-020504 1 BADGE – LION & HELMET 63MM 26
H08-020515 1 TONNEAU – HARD COVER 27
Service Operations
When servicing the VYII Maloo 285 Utility body with optional T onneau Hard Cover components, refer to Drawings
1A2F030033, 14I-020001, 14I-020003, 14I-020008, 14I-030016, 12I-030001, A0I-020002, A0I-020003 to obtain the
necessary information on the correct location of each component.
For badge information and locations refer to drawings at the end of this section.
Body Page B-23
Page B-23
2626
20
22
1010
17
2727
16
1515
9
11 718
3
1
24
24
5
13
6
19
14 821
21
4
1212
2323
2
25
1A2F030033
2
24.10.03
AP
Body Page B-24
Page B-24
4.7 Maloo R8 285 Utility
CONTENTS OF BODY STYLING PACKAGE
PART No QTY DESCRIPTIONS REF
A08-020902 1 SIDE SKIRT – ASSEMBLY – RH 1
A08-020901 1 SIDE SKIRT – ASSEMBLY – LH 2
A08-020604 1 PAINT PROTECT OR-S/SKIRT – FRT RH 3
A08-020603 1 PAINT PROTECT OR-S/SKIRT – FRT LH 4
A08-020606 1 PAINT PROTECT OR-S/SKIRT – RR RH 5
A08-020605 1 PAINT PROTECT OR-S/SKIRT – RR LH 6
14A-1020601 1 FACIA – FRONT BUMPER BAR 7
14A-2000504 1 FACIA – REAR BUMPER BAR – CENTRE 8
14A-2020502 1 FACIA – REAR BUMPER BAR – RHS 9
14A-2020503 1 FACIA – REAR BUMPER BAR – LHS 10
14A-1020608 1 PAINT PROTECTOR – FRT FACIA RH 11
14A-1020607 1 PAINT PROTECTOR – FRT FACIA LH 12
14A-2020608 1 PAINT PROTECT OR – RR RH 13
14A-2020607 1 PAINT PROTECT OR – RR LH 14
12C-020501 1 LAMP ASM – HI MOUNT STOP LIGHT 15
22C-02008 1 SAIL PLANE ASSEMBLY 16
22H-018004 1 LICENCE PLATE SURROUN D OUTER 17
E08-020803 1 HEADER – HOOD 18
A08-020407B8 1 BADGE – HSV CORPORATE LOGO 19
B08-020407B8 1 BADGE – LION & HELMET 20
E08-030602B8 1 BADGE – ENGINE ID 285 REAR 21
E08-030603B8 1 BADGE 285 (SILVER) – RH 22
E08-030603B8 1 BADGE 285 (SILVER) – LH 23
E08-020506B8 1 BADGE – MALOO RH 24
E08-020505B8 1 BADGE – MALOO LH 25
H08-020504 1 BADGE – LION & HELMET 63MM 26
E08-020504B8 1 BADGE – R8 27
H08-020516 1 TONNEAU – HARD COVER 28
H08-010510 1 REAR SPOILER 29
Service Operations
When servicing the VYII Maloo 285 Utility ‘R8’ body components, refer to Drawings 1A2F030034, 14I-020001,
14I-020003, 14I-020008, 14I-030016, 12I-030001, A0I-020002, A0I-020003 to obtain the necessary information o n the
correct location of each component.
For badge information and locations refer to drawings at the end of this section.
Body Page B-25
Page B-25
2626
2727
20
22
17
2828
16
1515
1010
9
11 718
3
1
24
24
5
13
2929
6
19
14 821
21
4
1212
2323
2
25
1A2F030034
2
24.10.03
AP
Body Page B-26
Page B-26
4.8 GTS Sedan
CONTENTS OF BODY STYLING PACKAGE
PART No QTY DESCRIPTIONS REF
A08-020902 1 SIDE SKIRT – ASSEMBLY – RH 1
A08-020901 1 SIDE SKIRT – ASSEMBLY – LH 2
14A2020704 1 REAR FACIA HSV VY 3
14A1020704 1 FRONT FACIA – LEVEL 1 HSV VY 4
B08-020803 1 HEADER – HOOD 5
E08-020601 1 SPOILER – LEVEL 1 HSV VY 6
E08-000802 1 SPOILER - ROOF 7
E08-020602 1 APPLIQUE – REAR 8
12E-021101 1 LAMP ASM – HIGH MOUNT STOP AMP 9
B08-020401 1 MOULDING – BODY SIDE – FRONT LH 10
B08-020402 1 MOULDING – BODY SIDE – FRONT RH 11
F08-020403 1 MOULDING – BODY SIDE – FRONT DOOR LH 12
F08-020404 1 MOULDING – BODY SIDE – FRONT DOOR RH 13
G08-020405 1 MOULDING – BODY SIDE – REAR DOOR LH 14
G08-020406 1 MOULDING – BODY SIDE – REAR DOOR RH 15
A08-020605 1 PAINT PROTECTOR-SIDE SKIRT-RR LH 16
A08-020606 1 PAINT PROTECTOR-SIDE SKIRT-RR RH 17
A08-020603 1 PAINT PROTECTOR-SIDE SKIRT-FRT LH 18
A08-020604 1 PAINT PROTECTOR-SIDE SKIRT-FRT RH 19
A08-020407B8 1 BADGE – CORPORATE LOGO 20
B08-020407B8 2 BADGE – LION & HELMET 21
E08-020702 1 BADGE 300 22
E08-020703 1 BADGE 300 – LH 23
E08-020704 1 BADGE 300 – RH 24
E08-020705 1 BADGE – GTS (SMALL) 25
E08-021201 2 BADGE – GTS 26
Service Operations
When servicing the GT S 300 sedan body components, refer to Dra wings 1A2F030003, 1A2F030007, 14I-020001,
14I-020003, 14I-020006, 14I-020007, A0I-020001, E0I-020001, E08-020602, E0I-020006, E0I-020003, G0I-020001 to
obtain the necessary information on the correct location of each com po nent.
For badge and roof spoiler inf ormation and locations refer to drawings at the end of this section.
Body Page B-27
Page B-27
212125
8
15
15
13
2121
2424
1212
14
2626
7
11
10
10
9
45
19
1
17
3030
6
322
20
16
2626
2
18
2323
Body Page B-28
Page B-28
Body Page B-29
Page B-29
NOTE1:TONE ONTONE
ACCENTING APPLIES
TO THE FOLLOWING COLOURS:
TURBINE GREY
HSV RACINGGREEN
HERON WHITE
PHANTOM BLACK
NOTE 1 : TONE ONTONE
ACCENTING APPLIES
TO THE FOLLOWING COLOURS:
TURBINE GREY
HSV RACING GREEN
HERONWHITE
PHANTOM BLACK
NOTE2:TONE ONTONE
ACCENTING
APPLY TO THE
FOLLOWING COLOURS:
SYRACUSE
VESPERS BLUE
QUICKSILVER
SHANGHAIRED
DOES NOT
NOTE2:TONE ONTONE
ACCENTING
APPLY TO THE
FOLLOWINGCOLOURS:
SYRACUSE
VESPERS BLUE
QUICKSILVER
SHANGHAIRED
DOES NOT
Body Page B-30
Page B-30
NOTE:
BLACK ACCENT - STING RED, TURBINE GREY AND VESPERS BLUE
BLACK ACCENT - STING RED, TURBINE GREY AND VESPERS BLUE
HSV ACCENT GREY VY - HSV RACING GREEN AND PHANTOM BLACKHSV ACCENT GREY VY - HSV RACING GREEN AND PHANTOM BLACK
A
VIEW A
Body Page B-31
Page B-31
72D-970601
(2 PLACES)
FRONT BUMPER FACIA
CLUBSPORT, GTS
14I-020001
advanced automotive design and engineering
DATE SYM REVISION RECORD
advanced automotive design and engineering
DATE:
DR.
AUTH'Y
APPR
CK.
APPR
CK.
DR.
REFERENCE :
MODEL :
DWG.
ORIGINAL APPROVAL
ISSUE DATED
SIGNATURES ON
PARTNO.
NAME INSTRUCTION DRAWING.
A4
SIZE
J.D
D.P
T.K
14.5.02
VY
-
-
VIEW A
RELEASE
72B-691901
(2 PLACES)
72J-020401
(4 PLACES)
14A1020603
BRACKET FASCIA
TO FENDER LINER
(2 PLACES)
**
**
**
**
**
A
NOTE:
** THESE PARTS ARE TOBE
RETAINED WHEN REMOVING
HOLDEN COMPONENTS AND
RE-USED IN THE HSV
COMPONENTS FITMENT.
14A2020604
BRACKET
SUPPORT
(2 PLACES)
SECTION B-B
72C-671901
SCREW CAPTIVE
WASHER
(2 PLACES)
PANEL
72B-691901
SCRIVET
(2 PLACES)
FRONT
FASCIA
706-060001
NUTSERTM6
(2 PLACES)
B
B
Body Page B-32
Page B-32
72A-970301
SCREWS - PAN HEAD
(4 PLACES)
A
B
PAINT PROTECTOR
14A1020607/RHS
14A1020608/LHS
GRILLE MESH
UPPER
14A1020611
(2 PLACES)
advanced automotive design and engineering
DATE SYM
RELEASE
REVISION RECORD
advanced automotive design and engineering
-
REFERENCE :
VY
17.05.02
T.K
D.P
J.D
DR.
AUTH'Y
APPR
CK.
-
DR.
APPR
CK.
DWG
.
MODEL :
DATE:
SIGNATURES ON
ISSUE DATED
ORIGINAL APPROVAL
NAME
PARTNO.
INSTRUCTION DRAWING.
14I-020003
SIZE
A4
W01.000;VIEW B
VIEW A
FOG LAMP
12C-020601
(2 PLACES)
GRILLE MESH
LOWER
14A1020612
(2 PLACES)
FRONT BUMPER ASSEMBLY
CLUBSPORT,GTS
***
***
*
*
**
**
***
*
*
UPPER AND LOWER FLANGES
CONNECTED TO FRONT
BUMPER ASSEMBLYBY
HEATSTAKING MESH
ATTACHED BY SCREWS
DECAL - BLACKOUT
14A1020613 (LH)
DECAL - BLACKOUT
14A1020614 (RH)
LOWER FLANGE
14A1020616
(2 PLACES)
UPPER FLANGE
14A1020615
(2 PLACES)
71A-051502
FLATWASHER
(26 PLACES)
72D-041302
SELF TAPPET SCREW
(26 PLACES)
(SCREW AND WASHER NOT
SHOWN ON LH SIDE MESH
FOR CLARITY)
*
*
**
**
Body Page B-33
Page B-33
72D-970601
(2 PLACES)
FRONT BUMPER FACIA
SENATOR
14I-020002
advanced automotive design and engineering
DATE SYM REVISION RECORD
advanced automotive design and engineering
DATE:
DR.
AUTH'Y
APPR
CK.
APPR
CK.
DR.
REFERENCE :
MODEL :
DWG.
ORIGINAL APPROVAL
ISSUE DATED
SIGNATURES ON
PARTNO.
NAME INSTRUCTION DRAWING.
A4
SIZE
J.D
D.P
T.K
16.5.02
VY
-
-
VIEW A
A
RELEASE
B
B
706-060001
NUTSERTM6
(2 PLACES)
72B-691901
SCRIVET
(2 PLACES)
FRONT
FASCIA
SECTION B-B
72C-671901
SCREW CAPTIVE
WASHER
(2 PLACES)
PANEL
14A2020604
BRACKET
SUPPORT
(2 PLACES)
NOTE:
** THESE PARTS ARE TOBERET
AINED WHEN
REMOVING HOLDEN COMPONENTS AND RE-USED
IN THE HSV COMPONENTS FITMENT.
**
**
**
**
**
DECAL - BLACKOUT
14A1020808(RH)
14A1020807(LH)
Body Page B-34
Page B-34
advanced automotive design and engineering
DATE SYM
RELEASE
REVISION RECORD
advanced automotive design and engineering
-
REFERENCE :
VY
17.05.02
T.K
D.P
J.D
DR.
AUTH'Y
APPR
CK.
-
DR.
APPR
CK.
DWG.
MODEL :
DATE:
SIGNATURES ON
ISSUE DATED
ORIGINAL APPROVAL
NAME
PARTNO.
INSTRUCTION DRAWING.
14I-020004
SIZE
A4
FRONT BUMPER ASSEMBLY
SENATOR
A
VIEW A
GRILLE COVERS
13C-020904
13C-020906
13C-020903
13C-020905
PAINT PROTECTOR
14A1020607/RHS
14A1020608/LHS
14A1020611
MESH COVER
(2 PLACES)
*
*
*
**
*
C
VIEW C
UPPER MESH CONNECTED TO
FRONT BUMPER ASSEMBLYBY
HEATING PLASTIC OVER THEM
*
DOUBLE SIDED
TAPE
(4 PLACES)
B
Body Page B-35
Page B-35
advanced automotive design and engineering
DATE SYM
RELEASE
REVISION RECORD
advanced automotive design and engineering
-
REFERENCE :
VY
17.05.02
T.K
D.P
J.D
DR.
AUTH'Y
APPR
CK.
-
DR.
APPR
CK.
DWG.
MODEL :
DATE:
SIGNATURES ON
ISSUE DATED
ORIGINAL APPROVAL
NAME
PARTNO.
INSTRUCTION DRAWING.
14I-020005
SIZE
A4
FRONT BUMPER ASSEMBLY
SENATOR
VIEW B
72D-97060
SCREWS
(6 PLACES)
SCREW
4 PLACES
FOGLAMP BRACKET
(2 PLACES)
14A1020803 - LH
14A1020804 - RH
FOG LAMP
(2 PLACES)
12C - 020901
APPLYLOCTITE "242"
LH SHOWN
RH OPPOSITE EXCEPT
WHERE SHOWN
3-5Nm
1
1
Body Page B-36
Page B-36
REVISION RECORD
SYM
DATE
INSTRUCTION DRAWING.
-
AUTH'Y CK.
DR.
-
VY2
T.K
T.B
25.06.03
DWG.
DATE:
HID-0306-1
-
CLUBSPORT
HID ASSEMBLY
INITIAL RELEASE
A
77C-030001
SPRING LAMP
ADJUSTER
12C-030603 - LH REAR
12C-030604 - RH REAR
BRACKET LAMP
12C-030605 - LH FRONT (HID)
12C-030606 - RH FRONT (HID)
BRACKET LAMP
72H-062002
SCREWLAMP
ADJUSTER - HID
72A-970301
77B-030002
SCRIVET
SCREW PANHEAD M5 x 10mm
(2 PLACES)
12C-030607
KIT - HID LAMP
(NARVA80mm OVAL)
WASHER AND SCREW
PARTOF 12C-030607
HID LAMP KIT
SCREW PARTOF
12C-030607
HID LAMP KIT
B
HID LAMP
ADJUSTMENT
HOLE
Body Page B-37
Page B-37
advanced automotive design and engineering
DATE
PARTNO.
NAME
REVISION RECORD
SYM
ORIGINAL APPROVAL
ISSUE DATED
SIGNATURES ON
DR.
AUTH'YCK.
APPR
APPR
J.D
-
MODEL :
REFERENCE :
DWG.
CK.
DATE:
DR.
12.06.02
D.P
T.K
VY
-
REAR FASCIA ASSEMBLY-
PRODUCTION
14I-020006
advanced automotive design and engineering
INSTRUCTION DRAWING.
A4
SIZE
A
VIEW A
72D-970601
(2 PLACES)
14A2020603 (LH)
14A2020606 (RH)
BRACKET FASCIA
TO FENDER LINER
72B-691901
(6 PLACES)
72J-020401
(4 PLACES)
14A2020604
BRACKET
SUPPORT
(2 PLACES)
B
B
SECTION B-B
72B-691901
SCRIVET
(2 PLACES)
REAR
FASCIA
72C-671901
SCREW CAPTIVE
WASHER
(2 PLACES)
PANEL
706-060001
NUTSERTM6
(2 PLACES)
02/10/02 -RELEASE ECN 2219.01 -TK. JD.
Body Page B-38
Page B-38
advanced automotive design and engineering
DATE
PARTNO.
NAME
REVISION RECORD
SYM
ORIGINAL APPROVAL
ISSUE DATED
SIGNATURES ON
DR.
AUTH'YCK.
APPR
APPR
J.D
-
MODEL :
REFERENCE :
DWG.
CK.
DATE:
DR.
12.06.02
D.P
T.K
VY
-
REAR FASCIA
ASSEMBLY-PAINTER
14I-020007
advanced automotive design and engineering
INSTRUCTION DRAWING.
A4
SIZE
A
14A2020612
GRILLE MESH
PAINT PROTECTOR
14A2020607/RHS
14A2020608/LHS
REAR PARKING SENSOR
CONNECTED ONTO 4 CLIPS
FLANGE AND REAR
PARKING SENSOR
CONNECTED TO FRONT
BUMPER ASSEMBLY
BY HEATING PLASTIC
OVER THEM
*
*
*
***
*
*
*
14A2020611
BRACKET -
REAR BAR
(4 PLACES)
VIEW A
*
*
*
DECAL - BLACKOUT
14A2020615 (LH)
14A2020616 (RH)
FLANGE
14A2020617
(2 PLACES)
71A-051502
FLATWASHER
(12 PLACES)
72D-041302
SELF TAPPET SCREW
(12 PLACES)
FOAM SEAL
3.2m x 7mm
14A2020619 (LH/RH)
(2 PLACES)
REATINER CLIP
14A2020618
(4 PLACES)
JD.
TK.
-
RELEASE ECN 2166.05
-
05/08/02
02/10/02 -RELEASE ECN 2219.01 -TK. JD.
Body Page B-39
Page B-39
RELEASE
REVISION RECORD
SYM
DATE
INSTRUCTION DRAWING.
M.B
AUTH'Y CK.
DR.
-
VY
L.H
D.P
23.04.03
DWG.
DATE:
14I-020008
-
FASCIA - REAR BUMPER - MALOO
VIEW A
A
VIEW B
Body Page B-40
Page B-40
PAINT PROTECTOR
RHS
14A2020507
14I-030016
REAR BUMPER BAR
VY MALOO
23.04.03
L.H
D.P
M.B
L.H D.P
PAINT PROTECTOR
LHS
14A2020508
Body Page B-41
Page B-41
DETAIL A
15.04.03
D.P
L.H
VY
REAR FASCIA
NODS SENSOR
14I-020013
A
REAR PARKING SENSOR
CONNECTED ONTO 4 CLIPS
12F-020601
RING - DE-COUPLING
PARK SENSOR (VY)
12F-020602
HOUSING -
PARKING
SENSOR (VY)
12H-020602
HARNESS
(PARK SENSOR VY)
VIEW A
A
12F-021605
SENSOR PARKING(VY)
Body Page B-42
Page B-42
A
77B-970601
RIVET (SCRIVET)
(9 PLACES)
RELEASE K.R.D
-
20.06.02
D.P
T.K
VY
-
SIDE SKIRT
ASSEMBLY
A0I-020001
VIEW A
F09-020601 LHS
F09-020602 RHS
WEATHERSTRIP
ROCKERSKIRT
72D-041901
SELF TAPPING
SCREW
( 4 PLACES)
75F-970302
CLIP - PLASTIC
CASTLE
( 6 PLACES)
Body Page B-43
Page B-43
A
SCRIVET
77B-970601
(5 PLACES)
DATE REVISION RECORD
RELEASE
SYM DR.
AUTH'Y CK.
K.R.D
-
DWG.
DATE:
08.07.02
D.P
T.K
VY
-SIDE SKIRT
ASSEMBLY- MALOO
A0I-020002
INSTRUCTION DRAWING.
VIEW A
SCREW
72D-041901
( 4 PLACES)
SCREW
72G-970302
( 6 PLACES)
T213021102 SINGLE
SIDED GASKET
TAPE. PARTOF
MOULDING
ASSEMBLY
VIEW B
B
CLIP
75F-970302
( 6 PLACES)
Body Page B-44
Page B-44
DATE REVISION RECORD
RELEASE
SYM DR.
AUTH'Y CK.
K.R.D
-
DWG.
DATE:
08.06.02
D.P
T.K
VY
-
SIDE SKIRTASMB. - MALOO
PAINTER PRODUCTION
A0I-020003
INSTRUCTION DRAWING.
VIEW A
A08-020605
PAINT PROTECTOR
A08-020607
PAINT PROTECTOR
A08-020603
PAINT PROTECTOR
A
Body Page B-45
Page B-45
VIEW A
LH SHOWN
RH OPPOSITE
EXCEPT AS SHOWN
WEATHERSTRIP
F09-020602 RH
F09-020601 LH
SCRIVET
77B-970601
(9 PLACES)
CLIP
75F-970302
(6 PLACES)
SCREW
72D-041901
(4 PLACES)
SCREW - SIDE
SKIRTLWR
72G-970302
(6 PLACES)
G.D
17.04.03 MJ DP
ECN 01048.01
A
RELEASE
-
15.04.03
D.P
MJ
VY
-
SIDE SKIRT - ASSEMBLY
A0I-030008
Body Page B-46
Page B-46
K.R.D
-
VY
T.K
D.P
27.05.02
G0I-020001
-
BODY SIDE MOULDING -
GTS
A
VIEW A
1
2
3
13
2
T213021102
5356 3M TAPE
DOUBLE SIDED
ADHESIVE FOAM
TAPE
6mm x 1.5mm 3M TAPE
F08-020404
G08-020406
B08-020402
APPLICATION AREAS FOR
URETHANE ADHESIVE
PLASTIC PRIMER
Body Page B-47
Page B-47
REVISION RECORD
SYM
DATE
INSTRUCTION DRAWING.
J.D
AUTH'YCK.
DR.
-
VY
T.K
D.P
06.05.02
DWG.
DATE:
E08-020602
-
REAR
APLIQUE
77A-020402
TEXTRON STUD
M5 x 12mm
(4 PLACES)
E09-020603
SEAL FOAM
WASHER
GARDINER
(4 PLACES)
VIEW A
A
URETHANE
ADHESIVE
92108365
LAMP & HARNESS ASM
REAR LICENSE PLATE
Body Page B-48
Page B-48
B
B
A
E08-020602
RELEASE
04187.01 APAR
25/05 1
1
PRT.No. WAS T213021102
REVISION RECORD
1
SYM
DATE
INSTRUCTION DRAWING.
J.D
AUTH'YCK.
DR.
-
VY
T.K
D.P
31.05.02
DWG.
DATE:
E0I-020001
-
FRONT HOOD MOULDING
ENGINE
HOOD
(DELIVERED
ASSEMBLED)
92138637
(8 PLACES)
DELIVERED
ASSEMBLED
92114006
92138639
(8 PLACES)
92138638
(4 PLACES)
VIEW A
1
2
TORQUE5-7Nm
2TORQUE1-2Nm
T213040002 SINGLE
SIDED GASKET
TAPE. PARTOF
MOULDING
ASSEMBLY
SECTION B
Body Page B-49
Page B-49
A
J.D
-
10.09.02
J.D
T.K
VY
-
REAR MESH
BLACKOUT
E0I-020006
VIEW A
(REAR FASCIA
NOT SHOWN)
AREA TOBE
PAINTED BLACK 1015.0
85.0
Body Page B-50
Page B-50
DATE SYM REVISION RECORD
RELEASE
DATE:
DR.
AUTH'YCK.
DWG.
E0I-020003
INSTRUCTION DRAWING.
SPOILER - CLUBSPORT
REAR DECKLID
T.K
22.5.02
VY
-
-
79A-851901
CONNECTOR &
79B-851901
TERMINAL
-REAR SPOILER
RETAINER
79A-020801
E08-020601
SPOILER REAR
DECKLID
12E-021101
LAMP ASM. -HI MOUNT
STOP LIGHT
GASKET -P
ART
OF LAMP ASSEMBLY
A
72G-062501
STUD
(4 PLACES)
71A-010504
WASHER
(4 PLACES)
70B-060001
NUT
(4 PLACES)
VIEW A
E08-020404
SEAL - RUBBER
(4 PLACES)
E09-020601
GASKET
E09-020601
GASKET
72D-021105
SCREW
2 PLACES
FLAT
WASHER
SECTION THROUGH
TYPICAL SPOILER
ATTACHMENT
SECTION C -C
NUT
RUBBER
SEAL
GASKET
C
C
(350mm)
D.W.P
Body Page B-51
Page B-51
DATE SYM REVISION RECORD
RELEASE
DATE:
DR.
AUTH'Y CK.
DWG.
E0I-020002
INSTRUCTION DRAWING.
SPOILER - SENATOR
REAR DECKLID
T.K
22.5.02
VY
-
-
79A-851901
CONNECTOR &
79B-851901
TERMINAL
-REAR SPOILER
RETAINER
79A-020801
E09-000801
GASKET - SPOILER
MOUNTING WIRING
0 15.0 ID. x 0 25.0 OD.
(2 PLACES)
E09-970301
SINGLE SIDED
ADHESIVE
FOAM TAPE
E08-020801
SPOILER REAR DECKLID
12E-021101
LAMP ASM. -HI MOUNT
STOP LIGHT
E08-020404
SEAL -
RUBBER
(5 PLACES)
70A-970101
NUT
72G-062501
STUD
GASKET -P
ART
OF LAMP
ASSEMBLY
SECTION C -C
SECTION THROUGH
TYPICAL SPOILER
ATTACHMENT
GASKET
RUBBER
SEAL
FLAT
WASHER
NUT
C
C
(350mm)
D.W.P
72D-021105
SCREW
(2 PLACES)
A
VIEW A
E09-970602
GASKET
(5 PLACES)
71A-020001
WASHER
(4 PLACES)
77A-020401
STUD
(4 PLACES)
70A-991301
NUT
(4 PLACES)
B
VIEW B
SPOILER NOT
SHOWN FOR CLARITY
Body Page B-52
Page B-52
FOAM TAPE
06M-3990609
RELEASE
REVISION RECORD
SYM
DATE
INSTRUCTION DRAWING.
K.R.D
AUTH'Y CK.
DR.
-
VY
T.K
D.P
24.06.02
DWG.
DATE:
22I-020001
-
SAIL PLANE -
MALOO
A
VIEW A
PARTNo.
22C-020501
(2 PLACES)
PARTNo.
70M-010502
(2 PLACES)
PARTNo.
72D-991301
(4 PLACES)
SECTION B-B
SAIL PLANE
REAR WINDOW
ROOF PANEL
BB
(2 PLACES)
Body Page B-53
Page B-53
LICENCE PLATE SURROUND INNER
22H-018003
LICENCE PLATE SURROUND OUTER
22H-018004
LICENCE PLA
B
DATE REVISION RECORD
SYM DATE
04.05.01
AUTH'Y CK.
DR. REVISION RECORD
PRELIMINARYISSUE
SYM
RELEASE
INSTRUCTION DRAWING.
M.B
D.P
22.04.03
CK.
DP
ECN 152-7.12.99/8
AUTH'Y DR.
LH
APPR
APPR
DR.
CK.
DWG.
DATE:
PARTNO.
ORIGINAL APPROVAL
SIGNATURES ON
ISSUE DATED
REFERENCE NAME
SIZE
A4
L.H
advanced automotive design and engineering
12I-030001
LICENCE PLATE - SURROUND
A
72D-001002
(2 PLACES)
ROLL PIN
77E-738001
REMOVE FLUSH WHEN INSTALLED
BADGE
10B-970303 VIEW
B
TE HOLDER
HU8-738005
GAS STRUT
H08-738002
A
Body Page B-54
Page B-54
Body Page B-55
Page B-55
Body Page B-56
Page B-56
Body Page B-57
Page B-57
B
A
Body Page B-58
Page B-58
95
22
59
205
225
245
Body Page B-59
Page B-59
Body Page B-60
Page B-60
Body Page B-61
Page B-61
Body Page B-62
Page B-62
CADF
ILEN
O.
UNLESSO
THERWISES
PECIFIED
m
AUTH'TY
A3
APPR
>
AUTHORISATIONA.C.N.0
06802053
DWG.
THIRDA
NGLE
SYM
D.CLARK
NOMANUALCHANGES
SPECIALVEHICLESPTYLTDAND
REVISIONR
ECORD
REFERENCE
SIGNATURESO
N
E08-030602B8
ANDO
NA
LLUNDIMENSIONEDD
ETAIL
MATERIALSPEC.
CK.
20FE03
3M DG4000 FEK582
THEINFORMATIONCONTAINEDINTHIS
FORA
LLUNDIMENSIONEDD
ETAILSS
CALEF
ILMREPRODUCTION
DR.
DATE
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
NAME
C
APPR
SIZE
DATE
SIGNED
CK.
DATE
PARTN
O.
285 REAR SWB BADGE
APPR
FULL
COPYR
IGHT
USEDO
N
<
MAYN
OTB
EUSEDWITHOUTW
RITTEN
PROJECTION
SCALE
ISSUED
ATED
G.DUSTING
DATE
ISSUE
ISP
LUS1
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INUS1
.0
MASSK
G.E
ST.ACT.
CHANGER
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DOCUMENTI
STHEPROPERTYOFH
OLDEN
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ALLOWABLEV
ARIATIONO
NA
LLDIMENSIONS
MODELFIRST
ORIGINALA
PPROVAL
000
ISP
LUS1
.0ORM
INUS1
.0
20FE03
RELEASE ECN 03044.01
DC.GD.
e08-030602b8.dwgfmt.000.prt
20FE03
174
73
48
30
APPLICATION
PAPER
3830
Body Page B-63
Page B-63
Body Page B-64
Page B-64
AUTHORISATIONA.C.N.006802053
25FE03
ISSUED
ATED
<
ISP
LUS1
.0O
RM
INUS1
.0
SIGNED
G. DUSTING
DC.
E08-030603B8
APPR
SIZE
DWG.
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ILEN
O.
CHANGER
ESTRICTED
3M DG4000 FEK582
MASSK
G.E
ST.ACT.
MAYNOTBEUSEDWITHOUTWRITTEN
SPECIALVEHICLESPTYLTDAND
CK.
RELEASE ECN 03044.01
MATERIALS
PEC.
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
25FE03
DATE
FULL
THIRDA
NGLE
m
ORIGINALA
PPROVAL
GD.
APPR
PROJECTION
UNLESSO
THERWISES
PECIFIED
REVISIONR
ECORD
DATE
NAME
NOM
ANUALC
HANGES
ISSUE
MODELF
IRST
APPR
DATE
COPYR
IGHT
SYM
AUTH'TY
DR.
FORA
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NDIMENSIONEDD
ETAILSS
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DATE
DR.
SIGNATURESO
N
e08-030603b8.dwgfmt.002.prt
DOCUMENTI
STHEPROPERTYOFHOLDEN
THEINFORMATIONCONTAINEDINTHIS
25/02/03
233
10
50
42
APPLICATION
PAPER
CENTREO
F
LAMP&B
ADGE
---
11/06/03
---
ECN 03067.01
SJ.
PART REDRAWN
28
GD
40
195
20AU03
---
ECN 03067.02
PART REDRAWN
PGG GD
Body Page B-65
Page B-65
Body Page B-66
Page B-66
6
UNLESSO
THERWISES
PECIFIED
m
AUTH'TY
A2
APPR
>
AUTHORISATIONA.C.N.0
06802053
DWG.
THIRDA
NGLE
SYM
T. KAFKOULAS
NOMANUALC
HANGES
SPECIALV
EHICLESPTYLTDAND
25
REFERENCE
SIGNATURESO
N
E08-020801B8
ANDO
NA
LLU
NDIMENSIONEDD
ETAIL
MATERIALS
PEC.
CK.
16.08.02
3M DG4000 FEK582
THEINFORMATIONCONTAINEDINTHIS
FORA
LLU
NDIMENSIONEDD
ETAILSS
CALEF
ILMR
EPRODUCTION
DR.
DATE
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
NAME
C
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
APPR
SIZE
DATE
SIGNED
CK.
408
PARTN
O.
HSV SENATOR SIDE L/H
APPR
FULL
COPYR
IGHT
USEDO
N
<
MAYNOTBEUSEDWITHOUTWRITTEN
PROJECTION
SCALE
ISSUED
ATED
S. JESTY
DATE
ISSUE
IS PLUS1
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INUS1
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G.E
ST. ACT.
CHANGER
ESTRICTED
DOCUMENTI
ST
HEP
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DR.
ALLOWABLEV
ARIATIONO
NA
LLD
IMENSIONS
MODELF
IRST
ORIGINALA
PPROVAL
000
IS PLUS1
.0 ORM
INUS1
.0
REVISIONR
ECORD
CADF
ILEN
O.
DATE
45
16.08.02
RELEASE
ECN 02145.01
TK.SJ.
e08-020801b8.dwgfmt.000.prt
16.08.02
APPLICATIONP
APER
6
45
Body Page B-67
Page B-67
6
UNLESSO
THERWISES
PECIFIED
m
AUTH'TY
A2
APPR
>
AUTHORISATIONA.C.N.0
068
020
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DWG.
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25
REFERENCE
SIGNATURESO
N
E08-020802B8
ANDO
NA
LLU
NDIMENSIONEDD
ETAIL
MATERIALS
PEC.
CK.
16.08.02
3M DG4000 FEK582
THEINFORMATIONCONTAINEDINTHIS
FORA
LLU
NDIMENSIONEDD
ETAILSS
CALEF
ILMR
EPRODUCTION
DR.
DATE
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
NAME
C
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
APPR
SIZE
DATE
SIGNED
CK.
408
PARTN
O.
HSV SENATOR SIDE R/H
APPR
FULL
COPYR
IGHT
USEDO
N
<
MAYN
OTB
EU
SEDWITHOUTW
RITTEN
PROJECTION
SCALE
ISSUED
ATED
S. JESTY
DATE
ISSUE
IS PLUS1
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INUS1
.0
MASSK
G.E
ST. ACT.
CHANGER
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DOCUMENTI
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HEPROPERTYO
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OLDEN
DR.
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ARIATIONO
NA
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IMENSIONS
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IRST
ORIGINALA
PPROVAL
000
IS PLUS1
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INUS1
.0
REVISIONR
ECORD
CADF
ILEN
O.
DATE
45
16.08.02 RELEASE
ECN 02145.01
TK.SJ.
e08-020802b8.dwgfmt.000.prt
16.08.02
APPLICATIONP
APER
45
6
Body Page B-68
Page B-68
Body Page B-69
Page B-69
Body Page B-70
Page B-70
Body Page B-71
Page B-71
AUTHORISATIONA.C.N.0
06802053
26FE03
ISSUED
ATED
<
ISP
LUS1
.0ORM
INUS1
.0
SIGNED
G.DUSTING
DC.
E08-030501B8
APPR
SIZE
DWG.
CADF
ILEN
O.
CHANGER
ESTRICTED
3M DG4000 FEK582
MASSK
G.E
ST.ACT.
MAYNOTB
EUSEDWITHOUTW
RITTEN
SPECIALVEHICLESPTYLTDAND
CK.
RELEASE
MATERIALSPEC.
ADVANCED AUTOMOTIVE DESIGN AND ENGINEERING
26FE03
DATE
FULL
THIRDA
NGLE
m
ORIGINALA
PPROVAL
GD.
APPR
PROJECTION
UNLESSO
THERWISES
PECIFIED
REVISIONR
ECORD
DATE
NAME
NOMANUALCHANGES
ISSUE
MODELFIRST
APPR
DATE
COPYR
IGHT
SYM
AUTH'TY
DR.
FORA
LLUNDIMENSIONEDD
ETAILSS
CALEF
ILMR
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SCALE
REFERENCE
PARTN
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ECN 03044.01
C
>
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ARIATIONO
NA
LLDIMENSIONS
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ANDO
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285 REAR MALOO BADGE
USEDO
N
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A3
DATE
DR.
SIGNATURESO
N
e08-030501b8.dwgfmt.000.prt
DOCUMENTI
ST
HEP
ROPERTYOFHOLDEN
THEINFORMATIONCONTAINEDINTHIS
26FE03
164
35
15
50
APPLICATION
PAPER
1535
Body Page B-72
Page B-72
Body Page B-73
Page B-73
Body Page B-74
Page B-74
Body Page B-75
Page B-75
5 Roof Spoiler
Before performing any Service Operation or
other procedure described in this Section,
refer to Section 00 CAUTIONS AND NOTES for
correct workshop practices with regard to
safety and/or property damage.
5.1 Service Operations
Removal
Note: The roof spoiler is adhered to both the rear window glass and the rear of the rear outer panel with Urethane
adhesive. Care must be taken not to damage the pai ntwork of the vehicle when performing this operation.
Apply masking tape up against the front and side edges of the roof spoiler. The tape must extend for a distance of at
least 75mm away from the edges of the spoiler. This tape is to protect the roof and rear quarter panels from damage
when removing the spoiler and adhesive.
Slide a body filler applicator or similar stiff plastic plate between the spoiler and the body panels. Using a cutting acti on
like a knife, break the Urethane adhesive bond. The cutting will need to be done across the roof panel, down the sides of
the glass and also across the glass in the centre of the spoiler. T he spoiler maybe pulled away from the panels for
access to the Urethane, but extreme care must be taken to avoid damage to the panels and paint work.
Clean the excess Urethane off the glass and panel work with a profit wheel, decal removin g wheel or similar. Extreme
care must be taken to avoid damage to the panels an d paint work.
Installation
Remove the protective masking tape used in the removal procedure.
Clean the attaching area with Urethane cleaner and prime the contact area.
With the assistance of another person locate the spoiler centrally between the roof mouldings (at the sides of the rear
glass) and align the spoiler side notches (located towards the top edge of the spoiler) with the top rear window glass
moulding.
Using a china graph pencil (white) or similar place alignm ent marks on the spoiler and the body. These will be used for
location of the spoiler on the vehicl e when the adhesive is appli ed.
Place the new spoiler upsid e down on a protective cloth and apply Urethane adhesive along the front edge and sides as
shown on drawing E0I-0300010.
Locate the spoiler in position on the vehicle using the previousl y applied location marks (china graph pencil).
Tape the spoiler to hold it in positi on while the Urethane adhesive cures refer drawings E0I-030002, E0I-030003,
E0I-030004. The cure time for the Urethane adhesive is 24 hours, it is not recommended that the tape be
removed or the vehicle be driven in this period.
Remove the tape from the spoiler and the vehicl e after the 24-hour cure time and polish the are a to remove an y foreign
matter, which may have been left by this procedure.
Body Page B-76
Page B-76
RELEASE
REVISION RECORD
SYM
DATE
INSTRUCTION DRAWING.
AUTH'Y CK.
DR.
-
VY
L.H
D.P
28.04.03
DWG.
DATE:
E0I-0300010
-ASSEMBLY
ROOF SPOILER
11.07.02 ECN. O1186.03
M.B
TAPE
URETHANE ADHESIVE
TAPE
URETHANE ADHESIVE
ROOF SPOILER
TAPE
TAPE
DETAIL B
SECTION A-A
VIEW C
A
A
B
C
URETHANE ADHESIVE
TAPE
Body Page B-77
Page B-77
ROOF SPOILERROOF SPOILER
B
B
C
C
VIEW A
IMPORTANT ASSEMBLY NOTES:
FOR SECTIONS B-B AND SECTION C-C REFER SHEET B-2
FOR SECTIONS B-B AND SECTION C-C REFER SHEET B-2
ALL REAR GLASS AND ROOF PANEL ATTACHING AREASALL REAR GLASS AND ROOF PANEL ATTACHING AREAS
MUST BE CLEANED WITH WURTH Art no.0892 10 PRIOR TO ASSEMBLYMUST BE CLEANED WITH WURTH Art no.0892 10 PRIOR TO ASSEMBLY
NO URETHANE TO BE VISIBLE ON ANY EXTERIOR SURFACENO URETHANE TO BE VISIBLE ON ANY EXTERIOR SURFACE
SPOILER EDGE TO ALIGN WITH GLASS WHERE SHOWN THUSSPOILER EDGE TO ALIGN WITH GLASS WHERE SHOWN THUS
REFER TO DRAWING E08-000802 SHEETS 1&2REFER TO DRAWING E08-000802 SHEETS 1&2
FIGURE B-10FIGURE B-10
ROOF SPOILER SENATORROOF SPOILER SENATOR
A
Body Page B-78
Page B-78
Body Page B-79
Page B-79
DATE SYM
RELEASE
REVISION RECORD
-
VY
28.04.03
LH
D.P
DR.
AUTH'Y CK.
-
DWG.
DATE:
INSTRUCTION DRAWING.
E08-030004
ASSEMBLY
ROOF SPOILER
MB
17.04.03 17.04.03 M.J D.P
RH SHOWN
LH OPPOSITE
ROOF SPOILER
APPLY50mm X 600mm LONG TAPE
2 PLACES
REMOVE AFTER 24 HR CURE TIME