Sheetmetal Page 1B–1
Page 1B–1
Section 1B
Sheetmetal
ATTENTION
Before performing any service operation or other procedure described in this Section, refer to Section 00
Warnings, Cautions and Notes for correct workshop practices with regard to safety and/or property damage.
1 General Information............................................................................................................................... 2
2 Service Operations................................................................................................................................3
2.1 Body Structure Replacement Parts ......................................................................................................................3
Underbody ..............................................................................................................................................................4
Upperbody ..............................................................................................................................................................6
Roof Assembly.......................................................................................................................................................7
Body Assembly ......................................................................................................................................................8
Sheetmetal Page 1B–2
Page 1B–2
1 General Information
With the following exceptions, MY 2004 VY AWD Wagon Sheetmetal information carries over from MY 2003 VY Wagon
vehicles. For Sheetmetal information not contained within this Section, refer to Sect ion 1D Sheet meta l in the MY 2003
VY and V2 Series Service information.
• Body Structure Replacement Parts
Sheetmetal Page 1B–3
Page 1B–3
2 Service Operations
2.1 Body Structure Replacement Parts
The following illustrations and tables describe the AWD W agon body structure assemblies and panels that are available
for service replacement.
The purpose of this information is to provide the repairer with a better understanding of available replacement sections.
For further information regarding the body structure, refer to the MY 2004 VY AWD Wagon Service Information
Supplement, Body Structure Repair.
NOTE
Always refer to your authorised retailer for the
latest configurations.
Sheetmetal Page 1B–4
Page 1B–4
Underbody
Figure 1B – 1
Sheetmetal Page 1B–5
Page 1B–5
Legend
1 Inner Rocker P anel Assembl y 21 Front Bumper Impact Bar Bracket
2 Seat Inner Bracket Assembly 22 Front Wheelhouse Panel Bracket
3 Seat Outer Bracket Assembly 23 Rear Floor Panel Outer Extension
4 Front Floor Panel Assembly 24 Rear Suspension Support Mount Plate
5 Transmission Support Bracket, RH 25 Rear Tie Down Assembly
6 Transmission Support Bracket, LH 26 Rear Brake Hose Bracket
7 Front Floor Panel Extension 27 Rear Side Rail Assembly
8 Front Side Rail Brace 28 Rear Bumper Impact Bar Brace Assembly, LH / RH
9 Front Wheelhouse Panel Assembly 29 Crossm ember Assembl y No. 2
10 Horn Bracket Assembly 30 Propeller Shaft Hanger Assembly
11 ABS Modulator Bracket Assembly 31 Rear Seat Belt Anchor Plate Ass em bly
12 Battery Tray Assembly 32 Rear Floor Panel Assembly
13 Front End Panel Assembly 33 Rear Compartment Floor Panel Assembl y
14 Headlamp Panel 34 Rear Compartment Floor Panel Outer Extensi on, LH
15 Headlamp & Front Fascia Mount Bracket 35 Rear Compartment Floor Panel Outer Extensi on, RH
16 Fender Front Lower Bracket 36 Spare Wheel Anchor Plate Assembly
17 Radiator Lower Support Ass em bly 37 Fuel Tank Support Reinforcement Assembly
18 Front Side Rail Assembly 38 Rear End Panel Extension
19 Radiator Side Mounting B rack et 39 Rear End Panel Assembly
20 Front Wheelhouse Bracket Assembly 40 Rear End Lower Panel
Sheetmetal Page 1B–6
Page 1B–6
Upperbody
Figure 1B – 2
Legend
1 Hinge Pillar Trim Panel Bracket 12 Underbody Jacki ng Locator
2 Hinge Pillar Inner Panel Assembly 13 Rear Quarter P anel
3 Front Wheelhouse Panel Upper Side Rail 14 Rear Bumper Fascia Side Bracket
4 Front Fender 15 Quarter Panel Extension
5 Fender Lower Rear Bracket 16 Quarter Outer Lower Rear Panel
6 Fender Rear Bracket 17 Fuel Filler Pipe Housing, RH
7 Door Opening Frame Assembly 18 Quarter Inner Lower Rear Extension
8 Fender Upper Rear Bracket 19 Quarter Panel Inner Assem bl y
9 Front Door Strik er Anchor Plate 20 Cargo Screen Reinforcement Assembl y
10 Rear Door Check Link Brack et 21 Quarter Panel Inner Extens i on
11 Rear Door Striker A nchor Plat e 22 Rear Wheelhous e Inner Panel Assembly
Sheetmetal Page 1B–7
Page 1B–7
Roof Assembly
Figure 1B – 3
Legend
1 Roof Panel
2 Roof Front Header Panel
3 Roof Bow Panel No. 1
4 Roof Bow Panel No. 2
5 Roof Bow Panel No. 3
6 Roof Bow Panel No. 2
7 Roof Rear Panel
8 Roof Panel Assembly (with Sunroof)
Sheetmetal Page 1B–8
Page 1B–8
Body Assembly
Figure 1B – 4
Sheetmetal Page 1B–9
Page 1B–9
Legend
1 Body Assembly 10 Rear Door Hinge (Body Side)
2 Dash Panel Assembly 11 Front Door Assembly
3 Liftgat e Hinge (Lift gat e Si de) 12 Front Door Hinge (Body Side)
4 Liftgat e Assembly 13 Front Door Hinge (Door Side)
5 Liftgat e Outer Panel 14 Front Door Outer Panel
6 Towbar Assembly 15 Hood Hinge Assembly
7 Rear Door Assembl y 16 Hood Assembl y
8 Rear Door Outer Panel 17 Front Bumper Impact Bar Assembly
9 Rear Door Hinge (Door Side)