Sheetmetal Page 1B–1
Page 1B–1
Section 1B
Sheetmetal
ATTENTION
Before performing any service operation or other procedure described in this Section, refer to Section 00
Warnings, Cautions and Notes for correct workshop practices with regard to safety and/or property damage.
1 General Information............................................................................................................................... 2
2 Service Operations................................................................................................................................3
2.1 Body Structure Replacement Parts ......................................................................................................................3
Underbody ..............................................................................................................................................................4
Upperbody ..............................................................................................................................................................6
Body Assembly ......................................................................................................................................................8
Sheetmetal Page 1B–2
Page 1B–2
1 General Information
With the following exceptions, MY 2004 VY and V2 Series Sheetmetal information carries over from MY 2003 VY and V2
Series vehicles. For Sheetmetal information not contained within this Section, refer to Section 1B Sheetmetal in the
MY 2003 VY and V2 Series Service information.
• Coupe Body Structure Replacement Parts
Due to body structure changes required for new market variants, the replacement parts serviced for MY 2004 Coupe
vehicles have also changed and are shown in this Section.
Sheetmetal Page 1B–3
Page 1B–3
2 Service Operations
2.1 Body Structure Replacement Parts
The following illustrations and tables describe the Coupe body structure assemblies and panels that are available for
se rvice replacement.
The purpose of this information is to provide the repairer with a better understanding of available replacement sections.
For further information regarding the body structure, refer to the MY 2004 VY & V2 Series Service Information
Supplement, Body Structure Repair.
NOTE
Always refer to your authorised retailer for the
latest configurations.
Sheetmetal Page 1B–4
Page 1B–4
Underbody
Figure 1B – 1
Sheetmetal Page 1B–5
Page 1B–5
Legend
1 Inner Rocker Panel Assembl y 21 Front Wheelhouse Panel Bracket
2 Seat Inner Bracket Assembly 22 Rear Floor Panel Outer Extension
3 Seat Outer Bracket Assembly 23 Rear Suspension Support Mount Plate
4 Front Floor Panel Assembly 24 Rear Tie Down Assembly
5 Transmission Support Bracket 25 Rear Brake Hose Bracket
6 Front Floor Panel Extension 26 Rear Side Rail Assembly
7 Front Side Rail Brace 27 Rear Bumper Impact Bar Brace Assembly, LH / RH
8 Front Wheelhouse Panel Assembly 28 Crossm ember Assembl y No. 2
9 Horn Bracket Assembly 29 Propeller Sh aft Hanger Assem bly
10 ABS Modulator Bracket Ass embly 30 Rear Floor Panel Reinforc ement, LH
11 Battery Tray Assembly 31 Rear Seat Belt Anchor Plate Assembly
12 Front End Panel Assembly 32 Rear Floor Panel Assembly
13 Headlamp Panel 33 Rear Floor Panel Reinforc ement, RH
14 Headlamp & Front Fascia Mount Bracket 34 Rear Compartment Floor Panel Outer Extensi on, RH
15 Fender Front Lower Bracket 35 Spare Wheel Anchor Plate Assembly
16 Radiator Lower Support Ass em bly 36 Fuel Tank Support Reinforcement Assembly
17 Front Side Rail Assembly 37 Rear Compartment Floor Panel Assembl y
18 Radiator Side Mounting Bracket 38 Rear Compartment Floor Panel Outer Extensi on, LH
19 Front Wheelhouse Bracket Assembly 39 Rear End Panel Assembly
20 Front Bumper Impact Bar Bracket 40 Rear End Lower Panel
Sheetmetal Page 1B–6
Page 1B–6
Upperbody
Figure 1B – 2
Sheetmetal Page 1B–7
Page 1B–7
Legend
1 Hinge Pillar Trim Panel Bracket 16 Quarter Panel Lower Extension
2 Hinge Pillar Inner Panel Assembly 17 Tail Lamp Housing
3 Front Wheelhouse Panel Upper Side Rail 18 Rear Wheelhous e Inner Panel Assembly
4 Front Fender 19 Rear Seat Back Panel Extension
5 Rocker Panel Moulding Bracket 20 Rear Seat Back Panel Extension Assembly
6 Fender Lower Rear Bracket 21 Rear Window Panel Assembly
7 Fender Rear Bracket 22 Rear Compartment Lid Strut B racket Assembly
8 Door Opening Frame Assembly 23 Fuel Filler Pipe Housing, RH
9 Fender Upper Rear Bracket 24 Quarter Panel Inner Assem bl y
10 Front Door Striker Anchor Plate 25 Hinge Pillar Upper Reinforcement
11 Body Pillar Inner Panel Rei nforcement 26 Radio Quarter Speaker B rack et
12 Underbody Jack i ng Locator 27 Roof Bow Panel
13 Rear Quarter Panel 28 Roof Front Header Panel
14 Quarter Outer Panel Extension 29 Roof Panel
15 Rear Lamp Wiring Harness Extension Brack et 30 Roof Rear Panel
Sheetmetal Page 1B–8
Page 1B–8
Body Assembly
Figure 1B – 3
Sheetmetal Page 1B–9
Page 1B–9
Legend
1 Body Assembly 8 Front Door Assembly
2 Dash Panel Assembly 9 Front Door Hinge (Body Side)
3 Rear Compartment Lid Hinge Assembly 10 Front Door Hinge (Door Side)
4 Rear Compartment Lid Assem bl y 11 Front Door Outer Panel
5 Rear Bumper Impact Bar 12 Hood Hinge Assembly
6 Rear Bumper Impact Bar Bracket Assembly 13 Hood Assembly
7 Front Bumper Impact Bar Assembly