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MODEL SELECTION INDEX
MY2006 VZ Series - Service Information
Section 4B1 - Rear Final Drive and Drive Shafts
1 General Description
1.1 Final Drive Assembly Identification
Final Drive Applications
1.2 Final Drive Assembly Maintenance
Maintenance
Drive Shaft Bearings and Constant Velocity Joints
Differential Carrier Assembly
Final Drive Assembly Breather
Limited Slip Differential Warnings
Lubrication
2 Minor Service Operations
2.1 General Information
Important Service Requirements
2.2 Checking Differential Carrier Lubricant Level
2.3 Changing/Flushing Rear Axle Lubricant
2.4 Trailing Arm Outer Rear Wheel Driveshaft Assembly Hub
Check for Run-Out
If Run-out is Within Specification:
If the Run-out Check, Exceeds Specification:
2.5 Trailing Arm Outer Rear Wheel Driveshaft Assembly Hub St
Replace
2.6 Limited Slip Differential
Torque Check
2.7 Drive Shaft Assembly
Remove
Reinstall
2.8 Drive Shaft and/or Constant Velocity Joints
Disassemble
Inspect
Drive Shaft and Boots
Constant Velocity Joints
Reassemble
Constant Velocity Joints
Drive Shaft and Boots
2.9 Inner Axle Shaft Seal
Replace
2.10 Pinion Oil Seal
Replace (Vehicles With a Rear Rubber Coupling)
Replace (Vehicles With a Rear Constant Velocity Joint)
2.11 Pinion Flange
Replace (Vehicles With a Rear Rubber Coupling)
Using Old Oil Seal
Replace (Using New Oil Seal)
Replace (Vehicles With a Rear Constant Velocity Joint)
Using Old Oil Seal
Using New Oil Seal
3. Major Service Operations
3.1 Outer Rear Wheel Driveshaft Flange Outer Rear Wheel Driv
Remove
Reinstall
To Install a New Bearing:
To Reinstall Outer Rear Wheel Drive Shaft:
3.2 Final Drive Assembly
Remove
Reinstall
3.3 Removed Final Drive Assembly
Disassemble
For AWD Wagon Models:
For RWD VZ Models:
All VZ and WL Models with IRS:
Differential Case
Inspect
Differential Case
Differential Side Gears and Pinion Gears
Ring Gear and Pinion
Bearings
Differential Carrier
Screw Adjusters and Inner Axle Shafts
Rear Cover
Reassemble
Differential Case
Differential Case Side Bearing Pre-Load Setting
Hypoid Pinion Positioning Shim Selection
MY 2005 VZ and WL Series Vehicles with the 3.08:1 Ratio Axle
MY 2005 VZ and WL Series Vehicles with Other Ratio Axle Asse
Pinion Installation
For VZ AWD Models:
For All RWD Models:
For All Models:
For AWD Models:
For All RWD Models:
For All Models:
Differential Backlash Setting
Ring Gear and Pinion Contact Pattern
Tooth Marking Nomenclature
Ideal Contact
Acceptable Heel Contacts
Acceptable Toe Contacts
3.4 Limited Slip Differential
Disassemble
Inspect
Differential Case
Differential Side Gears and Pinion Gears
Ring Gear and Pinion
Bearings
Reassemble
3.5 Rear Axle
Reassemble
4 Diagnosis
4.1 General Information
Road Test
Tyre Noise
Front Wheel Bearings
Transmission Rear Bearing (Manual Transmission)
Backlash Clunk
Drive-Line Snap
Engine and Other Contributing Factors
4.2 Final Drive Assembly Noise
Gear Related Noise
Ring Gear and Pinion Noise
Differential Side Gear and Pinion Noise
Common Causes of Gear Related Noises
Bearing Related Noise
Differential Pinion Gear Bearings
Outer Rear Wheel Drive Shaft Wheel Bearings
Differential Side Bearings
Common Causes of Bearing Related Noises
4.3 LSD Noise
4.4 Final Drive Bearing Diagnosis
5 Specifications
6 Torque Wrench Specifications
7 Special Tools