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MODEL SELECTION INDEX
MY2005 VZ Series - Service Information
Section 5AService and Park Braking Systems
1 General Information
1.1 General Description
1.2 Master Cylinder
Description
Construction
Operation
1.3 Vacuum Brake Booster
Description
Construction
Operation
Mechanical Brake Assist (MBA)
1.4 Load Sensing Proportioning Valve – Utility, Regular/Crew Cab Models
Construction
Operation
1.5 Front and Rear Brake Calipers
1.6 Brake Pipes and Hoses
Description
1.7 Rear Brake Backing Plates and ABS Sensors – Live Axle Models Only
2 Minor Service Operations
2.1 Service Warnings, Cautions and Notes
2.2 Park Brake Cable, Adjust
2.3 Brake Fluid Level Check
2.4 Brake System Bleed
2.5 Brake Fluid, Change
2.6 Brake Pad Wear, Check
Front or Rear
2.7 Brake Pads, Replace
Preparation
Front Brake Pads
Remove
Brake Pad Installation
Rear Brake Pads
Remove
Reinstall
Brake Pad Bedding-In Procedure
2.8 Brake Pedal Assembly
Remove
Disassemble
Reassemble
Reinstall
2.9 Park Brake Lever
Remove
Reinstall
2.10 Park Brake Warning Lamp Switch
Remove
Inspect
Reinstall
2.11 Front Park Brake Cable
Remove
Reinstall
2.12 Rear Park Brake Cable/s
Remove
Reinstall
2.13 Front Brake Hose
Remove
Reinstall
All VZ Models
All VZ Models Except Coupe
All VZ Models
2.14 Rear Caliper Brake Hose
Remove
Reinstall
2.15 Rear Brake Hose – All Except Live Axle Models
Remove
Reinstall
2.16 Rear Brake Hose/s – Live Axle Models
Remove
All Live Axle Models
All Except AWD & Live Axle
AWD & Live Axle Only
Reinstall
All Live Axle Models
All Except AWD & Live Axle
AWD & Live Axle Only
All Live Axle Models
2.17 Brake Booster Hose & Valve Assembly – V6 Engine
Replace
2.18 Brake Booster Hose & Valve Assembly – GEN III V8 Engine
Replace
2.19 Load Sensing Proportioning Valve (LSPV)
Remove
All VZ Models With LSPV
Utility Models
AWD & Live Axle
Reinstall
All LSPV Applications
2.20 Brake Fluid Level Switch
Test
Replace
3 Major Service Operations
3.1 Master Cylinder
Remove
Reinstall
3.2 Brake Master Cylinder Reservoir
Replace
3.3 Brake Booster
Remove
Reinstall
3.4 Front Brake Caliper
Remove
Disassemble
Clean and Inspect
Reassemble
Reinstall
3.5 Rear Brake Caliper
Remove
Disassemble
Clean and Inspect
Reassemble
Reinstall
3.6 Front Brake Disc
Remove
Inspect
Front Brake Disc and Hub Indexing Procedure
Part 1. Clean Mating Surfaces
Part 2. Indexing Brake Disc to Hub
Part 3. Hub Runout Check
Reinstall
3.7 Rear Brake Disc
Remove
Inspect
All Models
All MY 2005 VZ Models With Solid Disc Rotor
All MY 2005 VZ Models With Vented Disc Rotor
Rear Brake Disc and Hub Indexing Procedure
Part 1. Clean Mating Surfaces
Part 2. Indexing Brake Disc to Hub
Part 3. Trunnion Hub Runout Check
Reinstall
3.8 Park Brake Lining Wear, Check
3.9 Park Brake Shoe, Adjust
3.10 Park Brake Shoe
Remove
Reinstall
3.11 Front Disc Brake Shield
3.12 Rear Disc Brake Dust Shield – All Except Live Axle Mode
Remove
Reinstall
3.13 Rear Disc Brake Backing Plate & Dust Shield – Live Axle Models
Remove
Inspect
Reinstall
4 Diagnosis
5 Specifications
6 Torque Wrench Specifications
7 Special Tools