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MODEL SELECTION INDEX
MY 2005 WL Series - Service Information
Section 7C3 Automatic Transmission – 4L60E – Hydraulic and Mechanical Diagnosis
1 General Information
1.1 General Description
2 Functional Test
2.1 Test Description
2.2 Test Procedure
3 Line Pressure Check
3.1 Preliminary Information
3.2 Pressure Check
Procedure
Pressure Control Solenoid Readings
4 Road Test
4.1 Preliminary Information
Electrical Function Check
Upshift Control and Torque Converter Clutch (TCC) Apply
Part Throttle Detent Downshift
Full Throttle Detent Downshift
Manual Downshifts
Manual 4–3 Downshift
Manual 4–2 Downshift
Manual 4–1 Downshift
Coasting Downshifts
Manual Gear Range Selection
Reverse
Manual First
Manual Second
Manual Third
5 Fluid Diagnosis
5.1 Introduction
5.2 Diagnosis Procedure
Diagnostic Description
Diagnostic Table Notes
Diagnostic Table
6 Torque Converter Diagnosis Procedure
6.1 Preliminary Information
Torque Converter Stator
Poor Acceleration at Low Speed
Poor Acceleration at High Speed
Noise
Torque Converter Clutch Shudder
If Shudder Occurs During TCC Apply or Release
If Shudder Occurs After TCC has Applied
Torque Converter/Flexplate Vibration Test
Evaluation
Rectification
7 Mechanical Component Diagnosis and Repair
7.1 Noise and Vibration Analysis
7.2 Clutch Plate Diagnosis
Composition Plates
Steel Plates
Causes of Burned Clutch Plates
7.3 Engine Coolant In Transmission
7.4 Fluid Leak Diagnosis and Repair
Methods for Locating Leaks
General Method
Powder Method
Dye and Black Light Method
Repairing the Leak
Gaskets
Seals
Possible Points and Cause of Fluid Leaks
Case Porosity Repair
7.5 Shift Solenoid Leak Test
8 Symptom Diagnosis
8.1 General Information
8.2 Symptom Diagnosis Table
9 Diagnostic Tables
9.1 Transmission Malfunction Diagnosis
Introduction
Oil Pressure High or Low
Harsh Shifts
Inaccurate Shift Points
First Gear Range Only – No Upshift
Slips in First Gear
Slipping or Rough 1–2 Shift
No 2–3 Shift or Shift Slips, Rough or Hunting
2nd/3rd Gear Only or 1st/4th Gears Only
Third Gear Only
3–2 Flare or Tie-up
No 3–4 Shift, Slips or Rough 3–4 Shift
No Reverse or Slips In Reverse
No Part Throttle or Delayed Downshifts
Harsh Garage Shift
No Overrun Braking – Manual 3–2–1
No Torque Converter Clutch Apply
Torque Converter Clutch Shudder
No Torque Converter Clutch Release
Drives in Neutral
2nd Gear Start
No Park
Oil Out the Vent
Vibration in Reverse and Whining Noise in Park
Ratcheting Noise
No Drive in All Ranges
No Drive in Drive Range
Front Oil Leak
Delay in Drive and Reverse
10 4L60E Shift Speed Charts
10.1 Introduction
10.2 GEN III V8 Engine
Normal Mode
Power Mode
Cruise Mode
11 Component Layout and Hydraulic Paths
11.1 Component Layout
Control Valve Body Passages and Checkball Locations
Control Valve Body Valve Trains
Spacer Plate Passages
Spacer Plate to Control Valve Body Gasket
Spacer Plate to Transmission Case Gasket
Transmission Case Fluid Passages and Checkball Locations
Servo Passages 2–4
Oil Pump Cover Fluid Passages (Transmission Case Side)
Oil Pump Cover Fluid Passages
Oil Pump Body Fluid Passages