SECTION 7C - SERVICE INFORMATION
Main Data and Specifications
Service Standard
Servicing
Fixing Torque
Special Tools
Remarks
Model 4L30-E
Engine V6 3.2L 6VD1 DOHC
Automatic four speed
overdrive in 4th gear
Type lock-up clutch torque
converter
Shift control Hydraulic
Shift pattern Electronic
Control systems Shift quality Electronic
Lock-up clutch Electronic
1st 2.856
2nd 1.618
Gear ratio 3rd 1.000
4th (O/D) 0.723
Reverse 2.000
Gear set Noiseless, high torque capability
Name ATF DEXRON-III
Oil used Q’ty lit (Imp qt / US qt) 8.6 (7.6 / 9.1)
Torque converter 2200 ± 150 Stall speed (rpm)
Reverse clutch RC 4
Second clutch C2 6 Number of discs
Third clutch C3 6
Brake band Double wrap
Fourth clutch C4 2Number of discs
Overrun clutch OC 1
Overdrive OFW 10 Number of rollers
Principal PFW 26 Number of sprags
Input sun gear 30
Pinion gear 19
Long pinion 23
Ravigneaux Ring gear 90
Long pinion 19 Number of teeth
Output sun gear 46
Sun gear 31
Overdrive Pinion gear 24
Ring gear 81
MAIN DATA AND SPECIFICATIONS
AUTOMATIC TRANSMISSION
SERVICE STANDARD
AUTOMATIC TRANSMISSION
ITEMS SERVICE STANDARD SERVICE LIMIT
PLANETARY CARRIER
Planetary Carrier Pinion End Play mm (in) 0.13 – 0.89 (0.005 – 0.035)
SECOND CLUTCH
Second Clutch End Play mm (in) 0.36 – 0.79 (0.014 – 0.031)
OVERDRIVE CLUTCH
Overdrive Clutch End Play mm (in) 0.1 – 0.8 (0.004 – 0.031)
MAIN CASE
Main Case End Play mm (in) 0.36 – 0.80 (0.014 – 0.031)
OVERDRIVE CARRIER
Overdrive Carrier Pinion End Play mm (in) 0.24 – 0.64 (0.0094 – 0.025)
CHECKING TRANSMISSION FLUID LEVEL AND
CONDITION
Checking fluid level and condition (color and odor) at
regular intervals will provide early diagnosis
information about the transmission. This information
may be used to correct a condition that, if not
detected early, could result in major transmission
repairs.
IMPORTANT:
When new, automatic transmission fluid is red in
color. As the vehicle is driven, the transmission fluid
will begin to look darker in color. The color may
eventually appear light brown.
A DARK brown color with burnt odor may indicate
excessive fluid deterioration and signal a need for
fluid change.
FLUID LEVEL
When adding or changing fluid, use only DEXRON®-
III
.
Refer to the Maintenance and Lubrication (Section 0)
for maintenance information and servicing interval.
CAUTION:
DO NOT CHECK FLUID LEVEL UNDER THESE
CONDITIONS:
Immediately after driving at sustained highway
speeds.
In heavy city traffic during hot weather.
If vehicle is towing a trailer.
If the vehicle has been operated under these conditions,
shut the engine off and allow the vehicle to “cool” for
thirty (30) minutes. After the cool-down period, restart the
vehicle and continue from step 2 above.
SERVICING
AUTOMATIC TRANSMISSION
CAUTION: Do not overfill.
Overfilling will cause foaming, loss of fluid, abnormal
shifting and possible damage to the transmission.
Techline
1. Parking the vehicle on level ground and apply the
parking brake firmly.
2. Check fluid level with engine running at idle.
NOTE:
Be sure that transmission fluid temperature is below 30°C
(86°F).
3. Move through all gear ranges the selector lever.
4. Move the selector lever to “Park”.
5. Let engine idle for 3 minutes and open the overfill
screw.
6. Let engine idle until a fluid temperature between 32°C
(90°F) and 57°C (135°F) is reached.
7. Add transmission fluid until it flows out over the
overfill screw-opening, then close the overfill screw.
Overfill Screw Torque N·m(kg·m/lb·ft)
38 (3.9 / 28)
NOTE:
Transmission fluid temperature to be check with
service tool.
Minimum fluid level 57°C (135°F)
Maximum fluid level 32°C (90°F)
CAUTION:
Do not open overfill screw with engine stopped.
Overfill screw
Drain screw
242RT001
FLUID CONDITION
FLUID CONDITION
NORMAL* CONTAMINATED
COLOR RED BROWN
NON-TRANSPARENT
BROWN
OR LIGHT BROWN /PINK
DRAIN NO YES YES YES
REQUIRED?
CONTAMI- NONE
NATION Very small amount
of foreign material
in bottom of pan
CORRECT
LEVEL
&
CONDITION
Contamination by
coolant or other
source
Large pieces of
metal or other
foreign material in
bottom of pan
Remove both pans
Change filter
Flush cooler
Add new fluid
Check level
1. LOW LEVEL:
A. Add fluid to
obtain proper
level & check
for external
leaks.
B. Correct cause
of leak.
2. HIGH LEVEL:
Remove excess
fluid
Repair/replace
radiator cooler
Transmission
overhaul required
Check for:
Damaged plates
and seals
Contaminated
solenoids
Flush cooler
Add new fluid
Check level
Transmission
overhaul required
Flush cooler and
cooler lines
Add new fluid
Check level
* Fluid should be changed according to maintenance schedule.
CHANGING TRANSMISSION FLUID
There is no need to change the transmission fluid unless
the transmission is used under one or more of the
following heavy duty conditions.
A: Repeated short trips
B: Driving on rough roads
C: Driving on dusty roads
D: Towing a trailer
If the vehicle is used under these conditions, change the
fluid every 27,000 miles (45,000 km.)
1. Place a large drain pan under the oil pan.
2. Remove the transmission oil drain screw and drain
fluid.
3. Tighten drain screw.
Drain Screw Torque N·m(kg·m/lb·ft)
38 (3.9 / 28)
4. Remove the transmission overfill screw and fill
transmission through overfill screw opening, using
DEXRON®-
III
ATF.
5. Let engine idle until a fluid temperature between 32°C
(90°F) and 57°C (135°F) is reached, then close the
overfill screw.
Overfill Screw Torque N·m(kg·m/lb·ft)
38 (3.9 / 28)
6. Add transmission fluid until it flows out over the
overfill screw opening.
NOTE:
Transmission fluid temperature to be check with
service tool.
Overfill screw
Drain screw
242RT001
FIXING TORQUE
AUTOMATIC TRANSMISSION N·m (kg·m / lb·ft)
E07LW003
Non-reusable part
63(6.4/40)
See page 7A1-153
54(5.5/40)
55(5.6/41)
50(5.1/37)
40(4.1/30)
43(4.4/32)
67(6.8/49)
41(4.2/30)
8(80kgcm/69 lb in)
6(60kg cm/52 lb in)
AUTOMATIC TRANSMISSION N·m (kg·m / lb·ft)
E07LW001
'97/ 11/ 28
10012
13(130kg·cm/113 lb.in)
23(2.3/17)
25(2.5/18)
20(2.0/15)
11(110kg·cm/96 lb.in)
38(3.9/28)
20(2.0/15)
20(2.0/15)
11(110kg·cm/96 lb.in)
13(130kg·cm/113 lb.in)
AUTOMATIC TRANSMISSION N·m (kg·m / lb·ft)
20 (2.0/15)
25 (2.5/18)
3 (30kg·cm/26 Ib·in)
39 (4.0/29)
10 (100kg·cm/87 Ib·in)
22 (2.2/16)
10 (100kg·cm/87 Ib·in)
9 (90kg·cm/78 Ib·in)
32 (3.3/24 )
103 (10.5/76 )
E07LW002
SPECIAL TOOLS
AUTOMATIC TRANSMISSION
ILLUSTRATION PARTS NO. PARTS NAME
5-8840-0501-0 Spring compressor (For servo piston)
(J-23075)
5-8840-2258-0 Third clutch retaining ring compressor
(J-38450)
5-8840-2259-0 Third clutch spring compressor adapter
(J-23075-12) (Use with 5-8840-0501-0 (J-23075))
5-8840-2260-0 Third clutch piston installer
(J-23084)
5-8840-0195-0 Spring compressor
(J-23327)
5-8840-2261-0 Second clutch piston installer
(J-23080-A)
5-8840-2262-0 Selective washer gaging tool
(J-23085-A)
5-8840-2263-0 Fourth clutch spring compressor
(J-23327-90) (Use with 5-8840-0195-0 (J-23327))
5-8840-2264-0 3/4 Accumulator piston fitter
(J-38553)
5-8840-2265-0 (94) Cover remover
(J-38552) (Use with 5-8840-2266-0 (J-38584))
5-8840-2403-0 (96) Cover remover
(J-41096) (Use with 5-8840-2266-0 (J-38584))
AUTOMATIC TRANSMISSION
ILLUSTRATION PARTS NO. PARTS NAME
5-8840-2266-0 Slide hammer adapter
(J-38584) (Use with 5-8840-0019-0 (J-23907))
5-8840-2267-0 Fourth clutch piston fitter
(J-38554)
5-8840-2268-0 Guide pins: adapter case to main case
(J-38588)
5-8840-2269-0 Overrun clutch piston seal installer set
(J-38555)
5-8840-2270-0 Guide pins: gasket and transfer plate to valve
(J-3387-2) body
5-8840-2271-0 Turbine shaft puller
(J-25022) (Use with 5-8840-0618-0 (J-24773-1))
5-8840-0196-0 Oil seal remover (Use with 5-8840-0019-0
(J-23129) (J-23907) and 5-8840-2266-0 (J-38584))
5-8840-2272-0 Oil pump centering tool
(J-38557)
5-8840-2273-0 Oil pump rotation tool
(J-23082-01)
5-8840-0022-0 Guide pins: valve body to main case
(J-25025-B)
5-8840-0019-0 &
5-8840-2000-0 Slide hammer
(J-23907)
AUTOMATIC TRANSMISSION
ILLUSTRATION PARTS NO. PARTS NAME
5-8840-2274-0 Servo piston fitter
(J-38428)
5-8840-2275-0 Overrun clutch spring compressor
(J-23327-91)
5-8840-2277-1 3/4 Accumulator piston cover compressor
(J-38559-A)
5-8840-2278-0 Holding fixture
(J-8763-02)
5-8840-2282-0 A/T extension housing oil seal installer (Inside)
(J-36797)
5-8840-0003-0 Holding fixture base
(J-3289-20)
5-8840-0004-0 Pressure gauge
(J-21867)
5-8840-0618-0 End play fixture
(J-24773-1) (Use with 5-8840-2271-0(J-25022))