SECTION 2A - FRAME AND BUMPER
Front Bumper
Rear Step Bumper
Frame Dimensions
Front Bumper
Removal And Installation
RTW42ALF000101
Removal Steps
1. Radiator grille
2. Front bumper fascia
3. Bezel (W/O Fog light)
4. Fog light
5. Front bumper flare assembly (W/ Front
wheel extension)
6. Front bumper impact support assembly
7. Front bumper impact bar assembly
8. Fascia support side bracket
9. Fascia support lower bracket
Installation Steps
9. Fascia support lower bracket
8. Fascia support side bracket
7. Front bumper impact bar assembly
6. Front bumper impact support
assembly
5. Front bumper flare assembly (W/ Front
wheel extension)
4. Fog light
3. Bezel (W/O Fog light)
2. Front bumper fascia
1. Radiator grille
Important Operations - Removal
1. Radiator Grille
Refer to the Radiator Grille in this section.
2. Front Bumper Fascia
Remove the nine clips and four screws.
Disconnect the fog light harness connectors.
Important Operations - Installation
7. Front Bumper Impact Bar Assembly
Tighten the fixing bolts to the specified torque.
Torque Nm(kgfm/lbft)
62 (6.3 / 46)
5. Front Bumper Flare Assembly
Tighten the fixing nuts to the specified torque.
Torque Nm(kgfm/lbin)
7 (0.7 / 61)
4. Fog Light
Tighten the fixing nuts to the specified torque.
Torque Nm(kgfm/lbin)
7 (0.7 / 61)
Important Operations - Removal
1. Rear Step Bumper Assembly
Remove the 3 bolts from each side.
Disconnect the extension harness connector.
RTW32ASH000101
2. Side Step Pad
Push out the 4 fixing portions of side step pad from the
back face of the rear step bumper.
RTW32ASH000201
4. Rear Bumper Center Pad
Remove the 2 clips from both end of the center pad.
Push out the 7 fixing portions of center pad from the
back face of the rear step bumper.
RTW32AMH000101
Important Operations - Installation
7. Rear bumper
Tighten the fixing bolts to the specified torque.
A: Bolt
Torque Nm(kgfm/lbft)
40 (4.1 / 30)
6. Back Bar / Conner Brace
1) B: Bolt
Torque Nm(kgfm/lbft)
40 (4.1 / 30)
2) C: Bolt
Torque Nm(kgfm/lbin)
9 (0.9 / 78)
3) D: Bolt
Torque Nm(kgfm/lbft)
85 (8.7 / 63)
RTW32AMH000201
1. Rear Step Bumper Assembly
1) Align the back bar to the frame as follows:
Face A should be contacted with the upper fac e of the
frame
Face B should be contacted with the rear end of the
frame.
2) Tighten the 3 fixing bolts on the each side of back bar.
Torque Nm(kgfm/lbft)
150 (15.3 / 111)
FRAME DIMENSIONS
4×
××
×2, LWB, REGULAR CAB MODEL
RTW32AXF002601
4×
××
×2, LWB, EXTEND CAB MODEL
RTW32AXF000201
4×
××
×2, LWB, CREW CAB MODEL
RTW32AXF000301
4×
××
×2, LWB, CREW CAB MODEL
RTW32AXF002701
4×
××
×4, LWB, EXTEND CAB MODEL
RTW32AXF000501
4×
××
×4, LWB, CREW CAB MODEL
RTW32AXF000601
4×
××
×2, EXTRA LWB, REGULAR CAB MODEL
RTW32AXF000701
4×
××
×2, EXTRA LWB, EXTEND CAB MODE L
RTW32AXF000801
4×
××
×2, EXTRA LWB, REGULAR CAB MODEL
RTW32AXF002801
4×
××
×4, EXTRA LWB, REGULAR CAB MODEL
RTW32AXF001001
4×
××
×4, EXTRA LWB, CREW CAB MODEL
RTW32AXF002901
4×
××
×2, LWB, REGULAR CAB MODEL
RTW32AXF003001
4×
××
×2, LWB, EXTEND CAB MODEL
RTW32AXF003101
4×
××
×2, LWB, CREW CAB MODEL
RTW32AXF003201
HI/RIDE, LWB, CREW CAB MODEL
RTW32AXF003301
4×
××
×4, LWB, EXTEND CAB MODEL
RTW32AXF001601
4×
××
×4, LWB, CREW CAB MODEL
RTW32AXF003401
4×
××
×2, EXTRA LWB, REGULAR CAB MODEL
RTW32AXF003501
4×
××
×2, EXTRA LWB, EXTEND CAB MODE L
RTW32AXF003601
4×
××
×4, EXTRA LWB, REGULAR CAB MODEL
RTW32AXF002001
4×
××
×4, EXTRA LWB, EXTEND CAB MODE L
RTW32AXF002101
4×
××
×4, EXTRA LWB, CREW CAB MODEL
RTW32AXF003701