SECTION 2C - CAB & INTERIOR TRIM

Windshield

Rear Window Assembly

Front Door Assembly

Rear Door Assembly (Crew Cab)

Instrument Panel

Floor Console

Headlining

Interior Trim Panels

Fuel Filler Lid Opener Lever/Cable

Quarter Glass (Extend Cab)

Front Seat

Rear Seat (Crew Cab)

Jump Seat (Extend Cab)

Front Seat Belt

Rear Seat Belt (Crew Cab)

Rear Seat Belt (Extend Cab)

Front Wheel Extension

Rear Wheel Extension

Tail Gate Assembly

Techline

WINDSHIELD

REMOVAL A ND INSTALLATION

RTW3A0LF0002C1

Removal Steps

1. Interior trim panels (Front side)

/Headlining/Instrument panel assembly

2. Wiper arm assembly

▲ 3. Room mirror

4. Side moulding

5. Vent cowl cover

6. Windshield stopper

7. Upper moulding

▲ 8. Windshield glass

9. Engine hood rear seal

Installation Steps

▲ 9. Engine hood rear seal

▲ 8. Windshield glass

7. Upper moulding

6. Windshield stopper

5. Vent cowl cover

▲ 4. Side moulding

3. Room mirror

▲ 2. Wiper arm assembly

1. Interior trim panels (Front side)

/Headlining/Instrument panel assembly

Important Operations - Removal

3. Room Mirror

Remove the screw and pull the room mirror to upper side.

8. Windshield Glass

Remove the windshield glass, carefully following the steps

listed below:

1) Use a knife to cut through part of the adhesive caulking

material.

2) Secure one end of a piece of steel piano wire (0.02 inches

in diameter) to a piece of wood that can serve as a handle.

3) Use a pair of needle nose pliers to insert the other end o

the piano wire thr ough the adhesive caulk ing m aterial at the

edge of the windshield glass.

4) Secure the other end of the piano wire to another piece o

wood.

5) With the aid of an assistant, carefully move the piano wire

with a sawing motion to cut through the adhesive caulking

material around the entire circumference of the windshield

glass.

6) Lift the windshield from the body.

7) Clean any remaining adhesive caulking material from the

area of the body which holds the windshield.

8) Use a soft rag and unleaded gasoline to wipe off an

adhesive remaining on the windshield glass.

Important Operations - Installation

9. Engine Hood Rear Seal

Install the engine hood rear seal as shown in the illustration.

1 : Seal

2 : Clip

3 : Rear (windshield glass side)

4 : Front

RTW3A0SH000201

8. Windshield Glass

1) Clean the windshield glass bonding surface.

2) Use a soft rag and unleaded gasoline to wipe off an

adhesive remaining on the body.

3) Mount the body window glass as shown in the illustration.

Attach spacers at seven locations.

• Always use new spacer.

4) Install the windshield upper molding.

• Peel off the tear-away paper from the windshield uppe

molding, and start applying it with one end of the glass

and cut away the surplus at the other end of the glass

for length adjustment.

• Always use new upper molding.

5) Temporarily install the windshield support.

6) Apply primer 1 Sunstar #435-98 or equivalent to the bod

side bonding surf ace. T he prim er should extend at leas t 25

mm (1 in).

Apply primer Sunstar #435-40 or equivalent to the

windshield glass side bonding surface.

The primer s hould extend 16.5 m m ( 0.6 in) and 25 m m ( 1.0

in) from end of the glass.

7) Apply the window glass sealing adhesive 2.

If you are using an air gun, air pressure should be

maintained at 147 - 294 kPa.

After drying primer completely, apply a sealing adhesive

(Sunstar #557 or equivalent) along the edge of the glass so

that the sealing adhesive has a 20 m m (0.79 in) junction at

middle of the vase of the glass.

Note :

Open time (1 min. or more) should be set after application

of the primer.

Bonding shall be done within 5 minutes after the sealing

adhesive has been applied.

8) Adjust the setting of the windshield glass with suction discs.

Set the windshield with sealing adhesive applied to entire

circumference in the body panel. Specifically, adjust

windshield support with the upper molding making contact

with the body panel, press the glass, and tighten the

windshield support.

9) Use unleaded gasoline and a soft cloth to wipe away an

excess adhesive.

Cure the bonding at a temperature of 68° - 86°F (20° -

30°C) for twenty-four hours.

Check that the windshield does not leak water.

1. Wiper Arm Assembly

• Set the wiper arm/blade so that the tips of both blades

are positioned the specified value of A and B from the

upper edge of the cowl cover as shown in the figure.

A 40 mm (1.57 in)

B 52 mm (2.05 in)

• Tighten the wiper arm assembly fixing nuts to the

specified torque.

Torque N⋅m (kgf⋅m/lb⋅ft)

31 (3.1/23)

REAR WINDOW ASSEMBLY

REMOVE AND INSTALLATION

Removal Steps

1. Interior trim panels/Headlining

2. Rear defogger connector (W/Rear

defogger)

▲ 3. Rear window

Installation Steps

▲ 3. Rear window

2. Rear defogger connector (W/Rear

defogger)

1. Interior trim panels/Headlining

Important Operation - Removal

3. Rear Window Glass

Remove the glass, carefully following the steps listed below :

1) Use a knife to cut through part of the adhesive caulking

material.

2) Secure one end of a piece of steel piano wire (0.02 inches

in diameter) to a piece of wood that can serve as a handle.

3) Use a pair of needle nose pliers to insert the other end o

the piano wire thr ough the adhesive caulk ing m aterial at the

edge of the rear window glass.

4) Secure the other end of the piano wire to another piece o

wood.

5) With the aid of an assistant, carefully move the piano wire

with a sawing motion to cut through the adhesive caulking

mater ial around the entir e c irc umfer ence of the r ear windo

glass.

6) Lift the rear window glass from the body.

7) Clean any remaining adhesive caulking material from the

area of the body which holds the rear window glass.

8) Use a soft rag and unleaded gasoline to wipe off an

adhesive remaining on the rear window glass.

Important Opera tion - Installation

3. Rear Window Glass

1) Clean the rear window glass bonding surface.

2) Use a soft rag and unleaded gasoline to wipe off an

adhesive remaining on the body.

3) Install the fastener tape to body panel flange.

4) Apply primer 1 Sunstar #435-98 or equivalent it to bod

side bonding surface.

Apply primer Sunstar #435-40 or equivalent to the rea

window glass side bonding surface.

The primer should extend 23 mm (0.9 in.) form end of the

glass.

5) Apply the rear window glass sealing adhesive 2.

If you are using an air gun, air pressure should be

maintained at 147 – 294 kPa.

fter drying primer completely, apply a sealing adhesive

(Sunstar #557 or equivalent) along the edge of the glass s o

that the sealing adhesive has a 20 m m (0.79 in.) junction at

left corner of the base of the glass.

Note:

Open time (1 min. or more) should be set after application

of the primer.

Bonding shall be done within 5 minutes after the sealing

adhesive has been applied.

6) Insert the glass supports into the panel and then push the

glass against the panel to affix it in place.

Wipe away any adhesive that oozes out around the edges.

7) Check that the rear window glass does not leak water.

FRONT DOOR ASSEMBLY

REMOVAL A ND INSTALLATION

Removal Steps

▲ 1. Door harness

▲ 2. Checker arm screw

▲ 3. Lower hinge bolt

4. Upper hinge bolt

5. Door assembly

Installation Steps

5. Door assembly

4. Upper hinge bolt

▲ 3. Lower hinge bolt

▲ 2. Check arm screw

1. Door harness

Important Operations - Removal

1. Door Harness

Remove the harness bracket and disconnect the doo

harness connectors.

2. Check Arm Screw

3. Lower Hinge Bolt

Position a wood block under the door for protection and

support the door assembly with hands at removal or

installation.

Important Operations – Installation

3. Lower Hinge Bolt; Hinge to Door

Torque N⋅m (kgf⋅m/lb⋅ft)

34 (3.5/25)

2. Check Arm Screw; Check Arm to Body

Torque N⋅m (kgf⋅m/lb⋅ft)

24 (2.4/17)

DISASSEMBLY

RTW3A0LF000401

Disassembly Steps

▲ 1. Switch bezel/Window regulator handle

▲ 2. Power window switch

▲ 3. Bezel

▲ 4. Door mirror cove r

▲ 5. Door trim panel

▲ 6. Tweeter (Required Option)

▲ 7. Door mirror assembly

▲ 8. Outer waste seal

▲ 9. Bracket

▲10. Speaker assembly

▲11. Waterproof sheet

▲12. Inside lever

▲13. Window glass

▲14. Window regulator/Power window

regulator

▲ 15. Glass run

▲ 16. Glass run rear channel

▲ 17. Door lock assembly

▲ 18. Outside handle

▲ 19. Door lock cylinder

20. Door harness assembly

21. Anti rattler

Important Operations

1. Switch Bezel/Window Regulator Handle

• Remove the 2 screws and disconnect the connectors.

• To remove the regulator handle, remove the clip at the

root of the handle by using wire.

2. Power Window Switch

• Remove the 3 screws.

3. Bezel

• Remove the screw.

4. Door Mirror Cover

• Pull out the upper clip, and then take out the cove

upward.

5. Door Trim Panel

• Pull out the trim panel at the 8 clip positions (Powe

window type).

• Remove the 2 screws and pull out the trim panel at the 8

clip positions (Window regulator handle type).

RTW3A0SH000701

6. Tweeter (Required option)

• Disconnect the tweeter harness connector and remove

the 3 screws.

7. Door Mirror Assembly

• Remove 3 fixing bolts and then remove the connector.

8. Outer Waste Seal

9. Bracket

10. Speaker Assembly

• Remove the fixing screw and then remove the

connector.

11. Waterproof Sheet

• Take care not to damage the sheet when peeling it off.

12. Inside Lever

• Disconnect the door lock cables.

13. Window Glass

• Remove 2 bolts thr ough the acc es s hole and pull out the

window glass upward.

14. Window Regulator/Power Window Regulator

• Remove the 4 fixing bolts and the 2 fixing nuts.

• Disconnect the power window motor connector.

15. Glass Run

• Pull it out from the door frame of the channel.

16. Glass Run Rear Channel

• Remove the bolt.

17. Door Lock Assembly

• Disconnect the lock cable from the anti rattler.

• Remove the 3 fixing screws and the bolt.

• Disconnect the linkage at the outside handle and the

lock cylinder.

• Disconnect the harness connector.

18. Outside Handle

19. Door Lock Cylinder

• Remove the 2 fixing bolts from the out side handle.

REASSEMBLY

RTW3A0LF000501

Reassembly Steps

1. Anti rattler

2. Door harness assembly

▲ 3. Door lock cylinder

▲ 4. Outside handle

5. Door lock assembly

6. Glass run rear channel

7. Glass run

8. Window regulator/Power window

regulator

▲ 9. Window glass

10. Inside lever

11. Waterproof sheet

12. Speaker assembly

13. Bracket

14. Outer waste seal

15. Door mirror assembly

16. Tweeter (Required option)

17. Door trim panel

18. Door mirror cover

19. Bezel

20. Power window switch

▲ 21. Switch bezel/Window regulator handle

Important Operations

3. Door Lock Cylinder

• Tighten the door loc k cylinder fixing bolts to the s pec if ied

torque.

Torque N⋅m (kgf⋅m/lb⋅in)

9 (0.9/78)

4. Outside Handle

• Tighten the outside handle fixing bolts to the specified

torque.

Torque N⋅m (kgf⋅m/lb⋅in)

9 (0.9/78)

9. Window Glass

• Insert the window glass into position by tilting it as

necessar y, then set it against the channel of the windo

regulator.

•

ttach the window glass to the window regulator with the

2 bolts.

21. Window Regulator Handle

• Install the regulator handle as illustrated when closing

the window glass.

ADJUSTMENT (FRONT)

Door Hinge

Door alignment can be obtained by moving door hinges.

Prior to adjustment, remove the fender and set the door

temporarily.

Loosen hinge to door bolts when adjusting steps between the

door and body.

Loosen hinge to body bolts to adjust the clearance between the

door and body.

Door Striker

Loosen the striker screws and adjust the position of the striker

by holding a piece of wood against the striker and tapping it

with a hammer.

To obtain correct adjustment, move the position of the striker

vertically so that the lower face of the dovetail becomes parallel

to the striker.

REAR DOOR ASSEMBLY (CREW CAB)

REMOVAL A ND INSTALLATION

Removal Steps

▲ 1. Door harness

▲ 2. Checker arm screw

▲ 3. Lower hinge bolt

4. Upper hinge bolt

5. Door assembly

Installation Steps

5. Door assembly

4. Upper hinge bolt

▲ 3. Lower hinge bolt

▲ 2. Check arm screw

1. Door harness

Important Operations - Removal

1. Door Harness

Remove the center pillar lower trim cover and disconnect

the door harness connector.

2. Check Arm Screw

3. Lower Hinge Bolt

Position a wood block under the door for protection and

support the door assembly with hands at removal or

installation.

Important Operations – Installation

3. Lower Hinge Bolt; Hinge to Door

Torque N⋅m (kgf⋅m/lb⋅ft)

34 (3.5/25)

2. Check Arm Screw; Check Arm to Body

Torque N⋅m (kgf⋅m/lb⋅ft)

24 (2.4/17)

DISASSEMBLY

RTW3A0LF000601

Disassembly Steps

▲ 1. Switch bezel/Window regulator handle

▲ 2. Power window switch

▲ 3. Bezel

▲ 4. Door trim panel

▲ 5. Bracket

▲ 6. Speaker assembly

▲ 7. Waterproof sheet

▲ 8. Inside lever

▲ 9. Outer waste seal

▲ 10. Window regulator/Power window

regulator

▲ 11. Glass run rear channel

▲ 12. Door lock assembly

▲ 13. Glass run

▲ 14. Window glass

▲ 15. Outside handle

16. Door harness assembly

17. Anti rattler

RTW3A0SH000401

Important Operations

1. Switch Bezel/Window Regulator Handle

• Remove the 2 screws and disconnect the connector.

• To remove the regulator handle, remove the clip at the

root of the handle by using wire.

2. Power Window Switch

• Pry the 4 clip positions.

3. Bezel

• Remove the screw.

RTQ3A0SH000501

4. Door Trim Panel

• Pull out the trim panel at the 7 clip positions (Powe

window type).

• Remove the 2 screws and pull out the trim panel at the 7

clip positions (Window regulator handle type).

5. Bracket

6. Speaker assembly

• Remove the fixing bolt and then remove the connector.

7. Waterproof Sheet

• Take care not to damage the sheet when peeling it off.

8. Inside Lever

• Disconnect the door lock cables.

9. Outer Waste Seal

10. Window Regulator/Power Window Regulator

• Remove the 2 bolts fixing the window glass through the

access hole.

• Move the window glass upward and hold it with adhesive

tape.

• Remove the 5 bolts fixing the window regulator.

• Disconnect the power window motor connector.

11. Glass Run Rear Channel

• Remove the bolt.

12. Door Lock Assembly

• Disconnect the lock cable from the anti rattler.

• Remove the 3 fixing screws and the bolt.

• Disconnect the linkage and harness connector.

13. Glass Run

• Remove the adhesive tape and move the window glass

downward.

• Pull it out from the door frame of the channel.

14. Window Glass

• Pull out the window glass upward.

15. Outside Handle

• Remove the 2 fixing bolts.

REASSEMBLY

RTW3A0LF000701

Reassembly Steps

1. Anti rattler

2. Door harness assembly

▲ 3. Outside handle

4. Window glass

5. Glass run

6. Door lock assembly

7. Glass run rear channel

8. Window regulator/Power window

regulator

9. Outer waste seal

10. Inside lever

11. Waterproof sheet

12. Speaker assembly

13. Bracket

14. Door trim panel

15. Bezel

16. Power window switch

▲ 17. Switch bezel/Window regulator handle

Important Operations

3. Outside Handle

• Tighten the outside handle fixing bolts to the specified

torque.

Torque N⋅m (kgf⋅m/lb⋅in)

9 (0.9/78)

17. Window Regulator Handle

• Install the regulator handle as illustrated when closing

the window glass.

ADJUSTMENT (REAR)

Door Hinge

Door alignment can be obtained by moving door hinges.

Prior to adjustment, set the door temporarily.

Loosen hinge to door bolts when adjusting steps between the

door and body.

Loosen hinge to body bolts to adjust the clearance between the

door and body.

Door Striker

Loosen the striker screws and adjust the position of the striker

by holding a piece of wood against the striker and tapping it

with a hammer.

To obtain correct adjustment, move the position of the striker

vertically so that the lower face of the dovetail becomes parallel

to the striker.

INSTRUMENT PANEL

REMOVAL

RTW3A0LF000201

Disassembly Steps

▲ 1. Front console assembly

▲ 2. Glove box

▲ 3. Instrument panel driver lower cover

assembly

▲ 4. Driver knee bolster assembly

▲ 5. Driver air bag

▲ 6. Steering wheel/ steering cowl

▲ 7. Meter cluster assembly

8. Dash side trim cover

9. Front pillar trim cover

▲ 10. Instrument panel & Cross beam

assembly

▲ 11. Ashtray case

▲ 12. Center cluster assembly

▲ 13. Control lever assembly

14. Storage box assembly

▲ 15. Ashtray bracket

16. Meter assembly

17. Passenger lower bracket

18. Glove box cover

▲ 19. Passenger air bag (if so equipped)

▲ 20. Side ventilation grille

▲ 21. Vent duct assembly /Defroster nozzle

assembly

22. Instrument harness assembly

▲ 23. Instrument panel

▲ 24. Cross beam

Important Operations

1. Front Console Assembly

• Refer to Floor Console in this section.

2. Glove Box

• Remove 2 fixing screws and pulling the handle.

3. Instrument Panel Driver Lower Cover Assembly

1) Remove the engine hood opener 2 fixing screws.

2) Remove the lower cover one fixing screw.

3) Pull out the cover (Stick type parking brake only).

4) Pull out the lower cover assembly.

4. Driver Knee Bolster Assembly

• Remove 6 fixing bolts.

Caution:

For precaution on installation or removal of SRS-air bag

system, refer to Section 9 “Supplemental Restraint System

(SRS) - AIR BAG”

5. Driver Air Bag

6. Steering Wheel/Steering Cowl

• Refer to Section 3B “STEERING COLUMN” for steering

lock assembly removal steps.

7. Meter Cluster Assembly

• Pull out the 4 clip positions.

10. Instrument Panel & Cross Beam Assembly

1) Remove the two bolts fixing the steering column to the

cross beam and the two bolts fixing the brake pedal

bracket to the cross beam.

2) Rem ove the two bolts f ixing the park ing brak e brack et to

the cross beam (Stick type parking brake only).

3) Disconnect the control cables at the blower unit and

heater unit.

4) Remove the fasteners fixing the instrument panel &

cross beam assembly to the body panel.

5) Disconnect the instrument harness connectors.

11.Ashtray Case

• Pull out the ashtray case.

12. Center Cluster Assembly

1) Pull out the cluster at the 6 clip positions.

2) Disconnect the cigarette lighter, accessory socket,

hazard switch and clock connectors.

13. Control Lever Assembly

• Remove the 2 fixing screws.

15.Ashtray Bracket

• Remove the 3 fixing screws and illumination connector.

Caution:

For precautions on installation or removal of SRS-air bag

system, refer to Section 9 "Supplemental Restraint System

(SRS) - AIR BAG".

19. Passenger Air Bag

• Remove 2 fixing bolts, 2 fixing nuts and connector.

20. Side Ventilation Grille.

• Pull out the grilles and disconnect switch connector

(Driver’s side).

21. Vent Duct Assembly/Defroster Nozzle Assembly

• Refer to Section 1 “HVAC” for defroster nozzle and

ventilation duct removal steps.

23. Instrument Panel

• Remove the clip and 6 fixing bolts.

24. Cross Beam

INSTALLATION

RTW3A0LF000301

Installation Steps

1. Cross beam

2. Instrument panel

3. Instrument harness assembly

4. Vent duct assembly/Defroster nozzle

assembly

5. Side ventilation grille

6. Passenger air bag

7. Glove box cover

8. Passenger lower bracket

9. Meter assembly

10. Ashtray bracket

11. Storage box assembly

12. Control lever assembly

13. Center cluster assembly

14. Ashtray case

▲ 15. Instrument panel & Cross beam

assembly

16. Front pillar trim cover

17. Dash side trim cover

18. Meter cluster assembly

▲ 19. Steering wheel/Steering cowl

20. Driver air bag

21. Driver knee bolster assembly

22. Instrument panel driver lower cover

assembly

23. Glove box

24. Front console assembly

Important Operations

15. Instrument Panel & Crass Beam Assembly

1) T ighten the 4 bolts fixing the cross beam and body panel

to the specified torque.

Torque N⋅m (kgf⋅m/lb⋅ft)

19 (1.9/14)

2) A Bolt: Steering Column to Cross Beam

Torque N⋅m (kgf⋅m/lb⋅ft)

20 (2.0/14)

B Bolt: Pedal Bracket to Cross Beam

Torque N⋅m (kgf⋅m/lb⋅ft)

15 (1.5/11)

3) C Bolt: Parking Brake Bracket to Cross Beam

Torque N⋅m (kgf⋅m/lb⋅ft)

15 (1.5/11)

19. Steering Wheel/Steering Cowl

• Tighten the steering wheel fixing nut to the specified

torque.

Torque N⋅m (kgf⋅m/lb⋅ft)

34 (3.5/25)

FLOOR CONSOLE

REMOVAL A ND INSTALLATION

A/T Model

Removal Steps

▲ 1. Rear floor console (Bucket seat model

only )

▲ 2. Front floor console

3. 3rd start switch

Installation Steps

3. 3rd start switch

2. Front floor console

1. Rear floor console (Bucket seat model

only )

Important Operations - Removal

1. Rear Floor Console (Bucket Seat Model Only)

1) Open the rear console lid and remove 2 screws.

2) Pull out the front part of rear console at the 2 clip

positions.

2. Front Floor Console

1) Remove the 2 screws.

2) Pull out the rear part of front console at the 2 clip

positions and disconnect the switch connecter.

3) Remove the front console by pull out it rear ward.

REMOVAL A ND INSTALLATION

M/T Model

Removal Steps

▲ 1. Rear floor console (Bucket seat model

only )

2. Shift knob

▲ 3. Front floor console

Installation Steps

3. Front floor console

2. Shift knob

1. Rear floor console (Bucket seat model

only )

Important Operations - Removal

1. Rear Floor Console (Bucket Seat Model Only)

1) Open the rear console lid and remove 2 screws.

2) Pull out the front part of rear console at the 2 clip

positions.

3. Front Floor Console

1) Remove the 2 screws.

2) Pull out the rear part of front console at the 2 clip

positions.

3) Remove the front console by pull out it rear ward.

HEADLINING

REMOVAL A ND INSTALLATION

EXTEND CAB Model

Removal Steps

▲ 1. Interior trim panels

▲ 2. Sunvisor/Sunvisor holder

▲ 3. Spot light

▲ 4. Assist grip

5. Hole cover

▲ 6. Coat hook

▲ 7. Dome light

▲ 8. Headlining

Installation Steps

8. Headlining

7. Dome light

6. Coat hook

5. Hole cover

4. Assist grip

3. Spot light

2. Sunvisor/Sunvisor holder

1. Interior trim panels

REMOVAL A ND INSTALLATION

RTW3A0LF001101

REGULAR CAB Model

Removal Steps

▲ 1. Interior trim panels

▲ 2. Sunvisor/Sunvisor holder

▲ 4. Assist grip

5. Hole cover

▲ 7. Dome light

▲ 8. Headlining

Installation Steps

8. Headlining

7. Dome light

5. Hole cover

4. Assist grip

2. Sunvisor/Sunvisor holder

1. Interior trim panels

REMOVAL A ND INSTALLATION

RTW3A0LF001001

CRER CAB Model

Removal Steps

▲ 1. Interior trim panels

▲ 2. Sunvisor/Sunvisor holder

▲ 3. Spot light

▲ 4. Assist grip

5. Hole cover

▲ 6. Coat hook

▲ 7. Dome light

▲ 8. Headlining

Installation Steps

8. Headlining

7. Dome light

6. Coat hook

5. Hole cover

4. Assist grip

3. Spot light

2. Sunvisor/Sunvisor holder

1. Interior trim panels

Important Operations - Removal

1. Interior Trim Panels

• Refer to Interior Trim Panels in this section.

2. Sunvisor/Sunvisor Holder

1) Remove the 2 screws fixing the sunvisor.

2) Remove the screw fixing the sunvisor holder.

3. Spot Light

• Pull out the spot light and disconnect the connector.

4. Assist Grip

• Remove the 2 fixing screw.

6. Coat Hook

• Open the cover and remove the fixing screw.

7. Dome Light

1) Remove the dome light lens and the fixing screws.

2) Disconnect the dome light connector.

8. Headlining

• Pull out the headlining with the retainer from roof rea

header panel as direction of shown in the illustration.

Note :

Remove steps (2-7) can be removed from the headlining in

any order.

INTERIOR TRIM PANELS

REMOVAL A ND INSTALLATION

RTW3A0MF001301

EXTEND CAB Model

Removal Steps

1. Sill plate

2. Dash side trim cover

▲ 3. Front pillar trim cover

▲ 4. Rear upper cushion

5. Jack cover

▲ 6. Rear end trim cover

▲ 7. Rear speaker grille/Rear speaker

▲ 8. Body side rear lower trim cover

9. Door finisher

▲10. Tongue side seat belt

▲11. Body side rear upper trim cover

Installation Steps

11. Body side rear upper trim cover

▲ 10. Torque side seat belt

9. Door finisher

8. Body side rear lower trim cover

7. Rear speaker grille/Rear speaker

▲ 6. Rear end trim cover

5. Jack cover

4. Rear upper cushion

3. Front pillar trim assembly

2. Dash side trim cover

1. Sill plate

Important Operations - Removal

3. Front Pillar Trim Cover

• Turn up the finisher and pry the trim cover clips free

from the body panel.

Then remove the trim cover by pulling upward at the

lower part of it.

4. Rear Upper Cushion

• Slide the upper cushion upward to remove it.

6. Rear End Trim Cover

• Pry the trim cover clips free from the body panel, and

slide the trim cover upward to remove it.

7. Rear Speaker Grille/Rear Speaker

1) Remove the rear speaker grille (1).

2) Remove the 3 screws fixing the rear speaker (2) and

disconnect the connector (3).

8. Body Side Rear Lower Trim Cover

• Pry the trim cover clips free from the body panel.

10. Tongue Side Seat Belt

1) Pull out the adjuster knob.

RTW3A0SH000301

2) Open the through ring anchor cover and remove the

seat belt upper anchor bolt.

11. Body Side Rear Upper Trim Cover

• Pry the trim cover clips free from the body panel.

Important Operations - Installation

10. Tongue Side Sea t Belt

• Tighten the seat belt upper anchor bolt to the specified

torque.

Torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1/30)

6. Rear End Trim Cover

• Insert the hook s on the back upper portion of trim cove

to the body panel.

REMOVAL A ND INSTALLATION

RTW3A0MF000601

REGULAR CAB Model

Removal Steps

1. Sill plate

2. Dash side trim cover

▲ 3. Body side rear lower trim cover

4. Door finisher

▲ 5. Front pillar trim cover

▲ 6. Rear end trim cover

▲ 7. Tongue side seat belt

▲ 8. Body side rear upper trim cover

Installation Steps

8. Body side rear upper trim cover

▲ 7. Tongue side seat belt

▲ 6. Rear end trim cover

5. Front pillar trim cover

4. Door finisher

3. Body side rear lower trim cover

2. Dash side trim cover

1. Sill plate

Important Operations - Removal

3. Body Side Rear Lower Trim Cover

• Pry the trim cover clips free from the body panel.

5. Front Pillar Trim Cover

• Turn up the finisher and pry the trim cover clips free

from the body panel.

Then remove the trim cover by pulling upward at the

lower part of it.

6. Rear End Trim Cover

• Pry the trim cover clips free from the body panel, and

slide the trim cover upward to remove it.

7. Tongue Side Seat Belt

1) Pull out the adjuster knob.

RTW3A0SH000301

2) Open the through ring anchor cover and remove the

seat belt upper anchor bolt.

8. Body Side Rear Upper Trim Cover

• Pry the trim cover clips free from the body panel.

Important Operations - Installation

7. Tongue Side Seat Belt

• Tighten the seat belt upper anchor bolt to the specified

torque.

Torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1/30)

6. Rear End Trim Cover

• Insert the hook s on the back upper portion of trim cove

to the body panel.

REMOVAL A ND INSTALLATION

RTW3A0MF001101

CREW CAB Model

Removal Steps

▲ 1. Front sill plate/Rear sill plate

2. Dash side trim cover

▲ 3. Front pillar trim cover

▲ 4. Center pillar lower trim cover

5. Front door finisher

6. Cover

▲ 7. Rear end trim cover

▲ 8. Body side rear lower trim cover

9. Rear door finisher

▲10. Front tongue side seat belt

▲11. Center pillar upper trim cover

12. Rear tongue side seat belt

▲ 13. Body side rear upper trim cover

Installation Steps

13. Body side rear upper trim cover

▲ 12. Rear tongue side seat belt

11. Center pillar upper trim cover

▲10. Front tongue side seat belt

9 Rear door finisher

8. Body side rear lower trim cover

▲ 7. Rear end trim cover

6. Cover

5. Front door finisher

4. Center pillar lower trim cover

3. Front pillar trim cover

2. Dash side trim cover

1. Front sill plate/Rear sill plate

Important Operations - Removal

1. Front Sill Plate/Rear Sill Plate

• Pull out the 4 clip positions (Front).

• Pull out the 2 clip positions (Rear).

3. Front Pillar Trim Cover

• Turn up the finisher and pry the trim cover clips free

from the body panel.

Then remove the trim cover by pulling upward the lowe

part of it.

4. Center Pillar Lower Trim Cover

• Pry the trim cover lips free from the body panel.

7. Rear End Trim Cover

• Pry the trim cover clips free from the body panel, and

slide the trim cover upward to remove it.

8. Body Side Rear Lower Trim Cover

• Pry the trim cover clips free from the body panel.

10. Front Tongue Side Seat Belt

1) Pull out the adjuster knob.

RTW3A0SH000301

2) Open the through ring anchor cover and remove the

seat belt upper anchor bolt.

11. Center Pillar Upper Trim Cover

• Pry the trim cover clips free from the body panel.

13. Body Side Rear Upper Trim Cover

• Pry the trim cover clips free from the body panel.

Important Operations - Installation

12. Rear Tongue Side Seat Belt

• Tighten the seat belt upper anchor bolt to the specified

torque.

Torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1/30)

10. Front Tongue Side Seat Belt

• Tighten the seat belt upper anchor bolt to the specified

torque.

Torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1/30)

7. Rear End Trim Cover

• Insert the hook s on the back upper portion of trim cove

to the body panel.

FUEL FILLER LID OPENER LEVER/CABLE

REMOVAL (REGULAR CAB)

Removal Steps

▲ 1. Front sill plate

▲ 2. Fuel filler lid opener cover

▲ 3. Fuel filler lid opener lever

4. Rear wheel housing extension panel

▲ 5. Fuel filler lid cable assembly

REMOVAL (EXTEND CAB)

Removal Steps

▲ 1. Front sill plate

▲ 2. Fuel filler lid opener cover

▲ 3. Fuel filler lid opener lever

4. Rear wheel housing extension panel

▲ 5. Fuel filler lid cable assembly

Important Operations - Removal

1. Front Sill Plate

• Pull out the 4 clip positions.

2. Fuel Filler Lid Opener Cover

• Pull out the 3 clip positions.

3. Fuel Filler Lid Opener Lever

• Remove the 2 opener fixing bolts and disconnect the

cable.

5. Fuel Filler Lid Cable Assembly

• Remove some fixing clips, turn the cable holder on the

side of recess in 90° counterclockwise and remove it

from the recess. Pull out the grommet to frontward o

vehicle and remove the cable assembly.

REMOVAL (CREW CAB)

686R300010

Removal Steps

▲ 1. Front sill plate

▲ 2. Rear sill plate

3. Center pillar lower trim cover

▲ 4. Fuel filler lid opener cover

▲ 5. Fuel filler lid opener lever

6. Rear wheel housing extension panel

▲ 7. Fuel filler lid cable assembly

Important Operations - Removal

1. Front Sill Plate

• Pull out 4 clip positions.

2. Rear Sill Plate

• Pull out 2 clip positions.

4. Fuel Filler Lid Opener Cover

• Pull out the 3 clip positions.

5. Fuel Filler Lid Opener Lever

• Remove the 2 opener fixing bolts and disconnect the

cable.

7. Fuel Filler Lid Cable Assembly

• Remove some fixing clips, turn the cable holder on the

side of recess in 90° counterclockwise and remove it

from the recess. Pull out the grommet to frontward o

vehicle and remove the cable assembly.

INSTALLATION (REGULAR CAB)

686R300017

Installation Steps

▲ 1. Fuel filler lid cable assembly

2. Rear wheel housing extension panel

3. Fuel filler lid opener lever

4. Fuel filler lid opener cover

5. Front sill plate

INSTALLATION (EXTEND CAB)

Installation Steps

▲ 1. Fuel filler lid cable assembly

2. Rear wheel housing extension panel

3. Fuel filler lid opener lever

4. Fuel filler lid opener cover

5. Front sill plate

INSTALLATION (CREW CA B)

686R300013

Installation Steps

▲ 1. Fuel filler lid cable assembly

2. Rear wheel housing extension panel

3. Fuel filler lid opener lever

4. Fuel filler lid opener cover

5. Center pillar lower trim cover

6. Rear sill plate

7. Front sill plate

Important Opera tion - Installation

1. Fuel Filler Lid Cable Assembly

• Install the cable holder of cable assembly to the recess

and push the grom m et in to the back panel. Fix the c lips

to the pointed places.

Note:

To install, follow the removal steps in the reverse order,

noting the following points.

•

••

• Do not make extreme curve on the cable.

•

••

• Install the cable from inside of the cab.

QUARTER GLASS (EXTEND CAB)

REMOVAL A ND INSTALLATION

Removal Steps

▲ 1. Body side rear trim covers

2. Hinge/Faster

3. Quarter glass

4. Weather strip

Installation Steps

▲ 4. Weather strip

3. Quarter glass

2. Hinge/Faster

1. Body side rear trim covers

Important Operation - Removal

1. Body Side Rear Trim Covers

• Refer to Interior Trim Panels in this section.

Important Operation – Installation

4. Weather Strip

• Install the weather strip by aligning to corners with white

mark to the upper coners on the body panel.

FRONT SEAT

REMOVAL A ND INSTALLATION

RTW3A0MF000301

Removal Steps

▲ 1. Front cover

2. Rear cover

3. Bolt

▲ 4. Seat assembly

▲ 5. Side seat belt buckle/Center seat belt

6. Seat adjuster

Installation Steps

6. Seat adjuster

▲ 5. Side seat belt buckle/Center seat belt

4. Seat assembly

▲ 3. Bolt

2. Rear cover

1. Front cover

Important Operations - Removal

1. Front Cover

• While pushing the cover downward, pull it.

4. Seat Assembly

• Disconnect the seat belt warning harness connecto

(Driver’s side only).

5. Side Seat Belt Buckle/Center Seat Belt

• Remove the seat belt fixing screw and the warning

harness connector clip (Bucket seat model).

24.jpg

• Remove the seat belt fixing screws and the warning

harness connector clip (Bench seat model).

Important Operations – Installation

5. Buckle Side Seat Belt/Center Seat Belt

• Tighten the seat belt fixing screws to the specified

torque.

Torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

3. Bolt: Seat Assembly to Floor Panel

Torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

REAR SEAT (CREW CAB)

REMOVAL A ND INSTALLATION

RTW3A0SF000101

Removal Steps

▲ 1. Nut

2. Rear seat assembly

Installation Steps

2. Rear seat assembly

▲ 1. Nut

Important Operation - Removal

1. Nut

• Pull the strap to release the seat back lock and fold

down the seat back.

Important Opera tion - Installation

1. Nut

Torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

JUMP SEAT (EXTEND CAB)

REMOVAL A ND INSTALLATION

RTW3A0MF001201

Removal Steps

1. Cover

2. Bolt

3. Jump seat assembly

4. Storage box

Installation Steps

4. Storage box

3. Jump seat assembly

▲ 2. Bolt

1. Cover

Important Opera tion - Installation

2. Bolt

Bolt Torque N⋅m (kg⋅m/lb⋅ft)

40 (4.1 / 30)

FRONT SEAT BELT

REMOVAL AND INSTA LLATION (TONGUE SIDE SEAT BELT)

Removal Steps

1. Body side rear lower trim cover

2. Lower anchor bolt

▲ 3. Knob

▲ 4. Upper anchor bolt

5. Retractor fixing bolt

6. Body side rear upper trim cover

7. Adjustable shoulder anchor fixing bolts

Installation Steps

▲ 7. Adjustable shoulder anchor fixing bolts

6. Body side rear upper trim cover

▲ 5. Retractor fixing bolt

▲ 4. Upper anchor bolt

3. Knob

▲ 2. Lower anchor bolt

1. Body side rear lower trim cover

Important Operations - Removal

3. Knob

• Pull out the knob.

RTW3A0SH000301

4. Upper anchor bolt

• Open the through ring anchor cover and remove the

seat belt upper anchor bolt.

Important Operations - Installation

7. Adjustable shoulder anchor fixing bolts

Bolt torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

5. Retractor fixing bolt

Bolt torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

4. Upper anchor bolt

Bolt torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

2. Lower anchor bolt

Bolt torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

REMOVAL AND INSTALLATION (SIDE SEAT BELT BUCKLE/CENTER SEAT BELT)

RTW3A0MF000401

Removal Steps

▲ 1. Front seat assembly

▲ 2. Side seat belt buckle/Center seat belt

Installation Steps

▲ 2. Side seat belt buckle/Center seat belt

▲ 1. Front seat assembly

Important Operations - Removal

1. Front Seat Assembly

• Refer to Front Seat in this section.

2. Side Seat Belt Buckle/Center Seat Belt

• Remove the seat belt fixing screw and the warning

harness connector clip (Bucket seat model).

24.jpg

• Remove the seat belt fixing screws and the warning

harness connector clip (Bench seat model).

Important Operations - Installation

2.Side Seat Belt Buckle/Center Seat Belt

• Tighten the seat belt fixing screws to the specified

torque.

Torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

1. Front Seat Assembly

• Tighten the seat assembly fixing bolts to the specified

torque.

Torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

REAR SEAT BELT (CREW CAB)

REMOVAL AND INSTA LLATION (TONGUE SIDE SEAT BELT)

Removal Steps

1. Body side rear lower trim cover

2. Lower anchor bolt

▲ 3. Knob

▲ 4. Upper anchor bolt

5. Retractor fixing bolt

6. Body side rear upper trim cover

7. Adjustable shoulder anchor fixing bolts

Installation Steps

▲ 7. Adjustable shoulder anchor fixing bolts

6. Body side rear upper trim cover

▲ 5. Retractor fixing bolt

▲ 4. Upper anchor bolt

3. Knob

▲ 2. Lower anchor bolt

1. Body side rear lower trim cover

Important Operations - Removal

3. Knob

• Pull out the knob.

RTW3A0SH000301

4. Upper anchor bolt

• Open the through ring anchor cover and remove the

seat belt upper anchor bolt.

Important Operations - Installation

7. Adjustable shoulder anchor fixing bolts

Bolt torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

5. Retractor fixing bolt

Bolt torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

4. Upper anchor bolt

Bolt torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

2. Lower anchor bolt

Bolt torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

REMOVAL AND INSTALLATION (REAR CENTER SEAT BELT/REAR SEAT BELT BACKLE)

RTW3A0LF000901

Removal Steps

1. Nut

2. Rear seat belt buckle

▲ 3. Cover

▲ 4. Rear end trim cover

5. Bolt

6. Rear center seat belt

Installation Steps

▲ 6. Rear center seat belt

▲ 5. Bolt

4. Rear end trim cover

3. Cover

2. Rear seat belt buckle

▲ 1. Nut

RTW3A0SH000601

Important Operations - Removal

3. Cover

• Pry the lower portion of the cover and remove it.

4. Rear End Trim Cover

• Refer to Interior Trim Panels in this section.

RTW3A0SH001601

Important Operations - Installation

6. Rear center seat belt

• Install the seat belt webbing through the through ring on

the back panel as shown in the illustration.

5. Bolt: Rear Center Seat Belt to Floor Panel

Torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

1. Nu t: Rear Seat Assembly/Rear Seat Belt Bu ckle to Flo o

Panel

Torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

REAR SEAT BELT (EXTEND CAB)

REMOVAL AND INSTA LLATION (TONGUE SIDE SEAT BELT)

RTW3A0MF000701

Removal Steps

▲ 1. Body side rear lower trim cover

2. Lower anchor bolt

▲ 3. Upper anchor bolt

4. Retractor fixing bolt

Installation Steps

▲ 4. Retractor fixing bolt

▲ 3. Upper anchor bolt

▲ 2. Lower anchor bolt

1. Body side rear lower trim cover

Important Operations - Removal

1. Body side rear lower trim cover

• Refer to Interior Trim Panels in this section..

RTW3A0SH000301

3. Upper anchor bolt

• Open the through ring anchor cover and remove the

seat belt upper anchor bolt

Important Operations - Installation

4. Retractor fixing bolt

Bolt torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

3. Upper anchor bolt

Bolt torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

2. Lower anchor bolt

Bolt torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

REMOVAL AND INSTALLATION (REAR SEAT BELT BACKLE)

RTW3A0SF000201

Removal Steps

▲ 1. Cover

2. Bolt

3. Rear seat belt buckle

Installation Steps

3. Rear seat belt buckle

▲ 2. Bolt

1. Cover

Important Operation - Removal

1. Cover

• Refer to Jump Seat (Extend Cab) in this section.

Important Opera tion - Installation

2. Bolt: Jump Seat Assembly/Rear Seat Belt Buckle to

Floor Panel

Torque N⋅m (kgf⋅m/lb⋅ft)

40 (4.1 / 30)

FRONT WHEEL EXTENTION

REMOVAL A ND INSTALLATION

Removal Steps

1. Screw

▲ 2. Front wheel extension

Installation Steps

2. Front wheel extension

1. Screw

Important Operation - Removal

2. Front Wheel Extension

• pull out the 5 clip positions

REAR WHEEL EXTENTION

REMOVAL A ND INSTALLATION

Removal Steps

1. Screw

▲ 2. Rear wheel extension

Installation Steps

2. Rear wheel extension

1. Screw

Important Operation - Removal

2. Rear Wheel Extension

• Pull out the 6 clip positions (Extend cab)

• Pull out the 5 clip positions (Crew cab)

TAIL GATE ASSEMBLY

REMOVAL A ND INSTALLATION

CENTER PULL HANDLE MODEL

Removal Steps

1. Hole cover plate

▲ 2. Outside handle assembly

3. Tail gate lock assembly

4. Tail gate link

▲ 5. Tail gate

6. Tail gate hinge

7. Tail gate lock striker

Installation Steps

▲ 7. Tail gate lock striker

▲ 6. Tail gate hinge

▲ 5. Tail gate

4. Tail gate link

▲ 3. Tail gate lock assembly

▲ 2. Outside handle assembly

1. Hole cover plate

Important Operations - Removal

2. Outside Handle Assembly

• Disconnect the lock link and remove the 2 fixing bolts.

5. Tail Gate

1) Removing the tailgate assembly may require two people.

2) Remove the tailgate hinge fixing bolts.

Important Operations - Installation

7. Tail Gate Lock Striker

• Tighten the lock striker fixing bolts to the specified

torque.

Torque N⋅m(kgf⋅m/lb⋅ft)

15 (1.5 / 11)

6. Tail Gate Hinge

• Tighten the hinge fixing bolts to the specified torque.

C: Bolt

Torque N⋅m(kgf⋅m/lb⋅ft)

40 (4.1 / 30)

5. Tail Gate

1) A: Bolts

Torque N⋅m(kgf⋅m/lb⋅in)

13 (1.3 / 113)

2) B: Bolt

Torque N⋅m(kgf⋅m/lb⋅in)

25 (2.5 / 18)

3) Check the tailgate and rear body.

a. Clearance: 5.0 mm (0.20 in.)

b. Height (Step): Flush

c. Height (Step): Flush

3. Tail Gate Lock Assembly

• Tighten the lock assembly fixing bolts to the specified

torque.

Torque N⋅m(kgf⋅m/lb⋅ft)

15 (1.5 / 11)

2. Outside Handle Assembly

• Tighten the outside handle assembly fixing bolts to the

specified torque and if remove the key cylinder (i

equipped) tighten it to the specified torque.

Torque N⋅m(kgf⋅m/lb⋅in)

9 (0.9 / 78)