SECTION 0A - GENERAL INFORMATION
ck on the button for more information. CAUTION:
This vehicle will be equipped with a Supplemental Restraint System (SRS). A SRS will
consist of either seat belt pre-tensio ners and a driver’s side air bag , or seat belt pre-
tensioners and a driver’s and front passenger’s side air bags. Refer to CAUTIONS,
Section 12M, before performing any service operation on or around SRS
components, the steering mechanism or wiring. Failure to follow the CAUTIONS
could result in SRS deplo yment, resulting in possible p ersonal injury or unnecessary
SRS system repairs.
CAUTION:
This vehicle may be equipped w ith LPG (Liquefied Petroleum Gas). In the interests of
safety, the LPG fuel system should be isolated by turning 'OFF' the manual service
valve and then draining the L PG service lines, before any servi ce work is carried out
on the vehicle. Refer to the LPG leaflet included with the Owner's Handbook for
details or LPG Section 2 for more specific servicing information.
1. GENERAL INFORM ATION
The VT Series features new design front and rear end sheet metal, tail lamps, adjustable tilt/reach steering column,
supplemental inflatable restraint, four speed electronic automatic transmission, revised front suspension,
Independent rear suspension as standard on all models, Body Control Module on all models, ABS braking system
and a new instrument panel design.
NOTE:
VT vehicles must be operated only on unleaded fuel with a minimum research octane rating of 91.
The following charts provide model availability, power train combinations, transmission ratios, engine data and
exterior dimensions for VT Models.
A four speed electronically controlled automatic transmission is standard equipment on Berlina and Calais models.
Manual transmission is standard equipment on Executive models and available as an option on Berlina and Calais
models.
NOTE:
When using a trolley jack to raise the vehicle it is important that the jack be positioned under the suspension cross
member or hoist pad locations. Do not jack under the suspension control arm. The vehicle should always be
supported by jack stands at the hoist pad locations when raised (see following illustration).
Techline
Techline
Techline
Techline
Techline
Techline
Figure 0A-1
2. MODEL AVAILABILITY AND BASE EQUIPM ENT
BODY MODEL NO.OF TRANSMISSION REAR
AXLE
STYLE NO. MODEL NAME DOORS ENGINE TYPE SHIFT
LOC. RATIO
:1 TYRES WHEELS
Sedan
S/Wagon
8VK69
8VK35
Commodore
Executive
Commodore
Executive
4
5
3.8 PFI 5 Speed
Manual Floor 3.08 205/ 65
R15 6.0J x 15
Steel
Sedan
S/Wagon
8VL69
8VL35
Commodore
Berlina
Commodore
Berlina
4
54 Speed
Auto Floor 3.08 205/ 65
R15 6.0J x 15
Alloy
Sedan 8VX69 Calais 4 3.8 PFI 4 Speed
Auto Floor 3.08 215/60
R16 95H 7.0J x 16
Alloy
3. POWERTRAIN COMBINATIONS
ENGINE TRANSMISSION
TYPE MODEL
AVAILABILITY FIRST GEAR
RATIO REAR AXLE
RATIO :1
3.8 LITRE
PFI 5 Speed
Manual Exec. Sedan
Exec. Wagon
Berlina Sedan
Berlina Wagon
Calais Sedan
3.829:1 3.08:1
4 Speed
Automatic Exec. Sedan
Exec. Wagon
Berlina Sedan
Berlina Wagon
Calais Sedan
3.06:1 3.08:1
LITRE
PFI
SUPERCHARGED
4 Speed
Automatic Calais Sedan 3.06:1 3.08:1
5.0 LITRE
PFI 5 Speed
Manual Exec. Sedan
Exec. Wagon
Berlina Sedan
Berlina Wagon
Calais Sedan
3.553:1 3.08:1
4 Speed
Automatic Exec. Sedan
Exec. Wagon
Berlina Sedan
Berlina Wagon
Calais Sedan
3.06:1 3.08:1
3.8
4. TRANSM ISSION RATIOS
5 SPEED MANUAL 4 SPEED AUTOMATIC
V6 V8
1ST 3.829:1 3.553:1 3.06:1
2ND 2.199:1 2.041:1 1.63:1
3RD 1.401:1 1.400:1 1.000:1
4TH 1.000:1 1.000:1 0.7:1
5TH 0.809:1 0.755:1 -
REV 3.456:1 3.553:1 2.3:1
5. ENGINE DATA
ENGINE
DESIGNATION 3.8 LITRE
PFI 3.8 LITRE
SUPERCHARGED 5.0 LITRE
PFI
Piston Displacement
Nom. - cm33791 3791 4987
Compression
Ratio 9.35:1 8.5:1 8.8:1
Number of
Cylinders 6 6 8
Bore x Stroke - mm 96.5 X
86.3 96.5 X
86.3 101.6 X
76.835
Taxable H.P.
RAC OR SAE 34 34 51
Power kW
DIN @ RPM 147 kW
@ 5200 171 kW
@ 5200 179 kW
4600
Torque Nm
DIN @ RPM 304 Nm
@ 3600 375 Nm
@ 3000 400 Nm
@ 3600
6. EXTERIOR DIM E NSI O NS
STATION WAGON
BODY SEDAN MODELS MODELS
DIMENSIONS 8VK69 8VL69 8VX69 8VK35 8VL35
VEHICLE LENGTH 4882 4882 4882 5040 5040
VEHICLE WIDTH 1824 1824 1824 1824 1824
VEHICLE HEIGHT 1425 1422 1420 1424 1468
WHEELBASE 2788 2788 2788 2938 2938
OVERHANG - FRONT 930 930 930 930 930
OVERHANG - REAR 1164 1164 1164 1174 1174
TREAD - FRONT 1568 1568 1558 1568 1568
TREAD - REAR 1582 1582 1572 1582 1582
7. VEHICLE WEIGHTS
STATION WAGON
VEHICLE SEDAN MODELS MODELS
WEIGHTS 8VK69 8VL69 8VX69 8VK35 8VL35
KERB MASS V6 1551 1605 1642 1612 1672
KERB MASS V8 1643 1672 1748 1704 1754
REAR AXLE LOAD V6 1230 1230 1230 1230 1230
REAR AXLE LOAD V8 1230 1230 1230 1230 1230
PAYLOAD (5 Pass. + Cargo) 408 408 408 480 480
NOTE:
All figures are estimates only.
Payload figures must include luggage, goods, passengers, roof rack load and a full tank of fuel. If you are towing,
then the weight on the tow bar ball must also be included.
Maximum Rear Axle Load is maximum for all conditions.
8. SERIAL NUMBERS
The complete vehicle and various components of
the vehicle are identified by number plates or
numbers stamped into the part. It is essential that
when compiling warranty claims or product and
field reports, the vehicle identification number (VIN)
is quoted in conjunction with the identification
number of the component affected.
The VIN plate is secured to the body by unique
rosette headed rivets.
8.1 LOCATION OF IDENTIFICATION PLATES
Identification plates are attached to the upper right
side of the dash panel, front radiator s upport panel,
behind the bumper facia, and under the windshield
lower left corner, refer to Fig. 0A-2.
Figure 0A-2
8.2 SAFETY COMPLIANCE PLATE (NOT APPLICABLE TO EXPORT)
Plate stamped with the following information:
Refer to Fig. 0A-3.
COMPLIANCE PLATE APPROVAL NUMBER.
VEHICLE CATEGORY CODE.
NAME APPEARING ON COMPLIANCE PLATE
APPROVAL.
MAKE/MODEL.
SEATING CAPACITY.
DATE OF MANUFACTURE (* Variable
information).
VEHICLE IDENTIFICATION NUMBER (* Variable
information). Figure 0A-3
Figure 0A-4
8.3 BODY AND OPTION IDENTIFICATION PLATE
Plate stamped with the following information, refer
to Fig. 0A-6
Figure 0A-5
MODEL
Combination of letters and numbers identifying the
body, model and style.
TRIM
Exterior paint colour and trim combination.
PAINT
Exterior paint material and colour identification.
BUILT
The date of manufacture by calendar month and
year in which the body shell and power train are
conjoined and the vehicle is driven or moved from
the production line.
SUSP
Suspension option code identification number, i.e.
FE2.
ENGINE, TRANSMISSION AND AXLE
Identification option codes for specific engine,
transmission and rear axle.
A/C
Identification option code C60 is used for vehicles
fitted with air conditioning. C61 Identifies vehicles
fitted with Electronic Climate Control air
conditioning.
Figure 0A-6
8.4 VEHICLE IDENTIFICATION NUMBER PLATE LOCATION (BODY LOCATION)
The Vehicle Identification Number Plate (Body) is
located under the front bumper on the left hand
side.
Figure 0A-7
Figure 0A-8 shows the Vehicle Identification
Number plate located under the bumper facia.
Figure 0A-8
The Vehicle Identification Number Plate (Body) is
located under the windscreen and is viewed
through the windscreen aperture.
Figure 0A-9
Figure 0A-10 shows the Vehicle Identification
Number plate located under the windscreen
aperture.
Figure 0A-10
VEHICLE IDENTIFICATION NUMBERING SYSTEM
The Vehicle Identification Numbering System (VIN) is based on the uniform Car Model Designation
System. The reason for this is to identify the vehicle in one coded series of Characters.
The significance of these characters or blocks of characters is explained below, using as an example
identification number 6H8 VT X 69 H V L 123456.
MODE L DES IG NATION
WMI Code
Model Series Code
De
g
ree of Luxur
y
BODY S TYLE CODE
ENGINE CODE
MODE L YE AR CODE
ASSEMBLY PLANT CODE
SERIAL SEQUENCE
GENE RAL MOT ORS - HOL DE N' S AUTO M OTIVE
6H8 VT X 69 H V L 123456
MODEL DESIGNATION
WMI Code - 6H8 - World manufacturer's identifier allocated to Holden
Model Series Code - VT = VT Series
Degree of Lux ury - K - COMMODORE "EXECUTIVE"
- L- COMMODORE "BERLINA"
- X - CALAIS
Body Style Code - 69 - Sedan 35 - Station Wagon
ENGINE CODE
Engine Identification Code (H - signifies 3.8 engine, S - signifies 3.8 supercharged engine,
M - signifies 5.0 engine)
MODEL YEAR CODE
V - Identifies Model Year V = 1997
W = 1998
This Letter relates to GM Internal Operation Only.
ASSEMBLY PLANT CODE
Australian Assembly Plant Identification Code:-
L - Adelaide (Elizabeth)
SERIAL (Sequence ) NUMBER
123456 - Sequential Production Serial Number
NOTE: This designates the Serial Unit Number at the Vehicle Plant, starting at
(00001) and continues in Numerical Sequence regardless of vehicle type.
Techline
8.6 ENGINE SERIAL NUMBER
The engine number for the 3.8 V6 engine is
stamped on the front face of the engine, below the
ignition coil as illustrated in Fig.0A-12.
Figure 0A-12
The V8 engine number is stamped on a pad
located below number 2 cylinder spark plug. Refer
to Fig. 0A-13.
Figure 0A-13
8.7 AUTOMATIC TRANSMISSION SERIAL NUMBER
The automatic transmission serial number is
stamped into a machined surface at the rear
underside of the transmission centre case, refer to
Fig. 0A-14.
1. Model Year (‘8’ = 1998)
2. Model: V8 - 5.0 litre ..................8HBD
V6 - 3.8 litre .........................8HFD
V6 Supercharged - 3.8 litre ..8HND
3. Transmission Model Identifier (D = 4L60-E)
4. Julian Date (or day of year)
5. Shift Built (a, B, J = first shift; C, H, W =
second shift)
6. Individual Transmission Serial Number
7. Transmission Identification Number Location Figure 0A-14
8.8 MANUAL TRANSMISS ION S ERIAL NUMBER
The manual trans miss ion ser ial number is loc ated on a
self adhesive decal attached to the left side of the
transmission front housing. This number provides
coded information which could be significant to parts
interpretation and should be referred to when ordering
replacement components.
Figure 0A-15
8.9 REAR AXLE IDENTIFICATION
An identification tag is adhered to the final drive
assembly to the RHS of the carrier housing, refer to
Fig. 0A-16. The tag carries the Holden part num ber for
the axle assembly, the final drive ratio and the serial
number of the axle assembly.
Figure 0A-16
9. ADDITIONAL GENERAL INFORMATION
9.1 ELE CTRICAL TRANSIENTS AND RADIO FREQUENCY INTERFERE NCE
Electronic circuits are used in VT Models to perform a number of functions associated with electronic cruise control,
electronic engine and transmission control systems etc. These circuits can be damaged or malfunction as a result
of electrical transients or excessive radio frequency (RF) radiation.
ELECTRICAL TRANSIENTS
Electrical transients are high voltage spikes, produced by the sudden switching or interruption of electric currents.
Older style timing lights and battery chargers can produce serious transients, hence, it is important to use only good
quality equipment suitable for use with electronic systems.
It is also good practice to ensure that the battery is disconnected before using a battery charger.
Indiscriminate fitting of solenoids, indicators or relays can also cause transients.
RADIO FREQUENCY INTERFERENCE
One of the chief sources of RF interference is the ignition system. Other sources include CB radio and radio
telephones. The following are normally used to suppress RF interference.
Resistors e.g. High Tension Cables and Connectors.
Capacitors and Choke Coils.
Metal Braid for screening leads or suppression covers made from conductive material for screening equipment.
To prevent damage to equipment:
Do not replace interference suppressed high tension ignition cables or connectors with unsuppressed types.
Do not remove or reposition interference suppression filters or capacitors.
Figure 0A-17
9.2 STATIC ELECTRICITY
Care should be exercised when handling electronic equipment e.g. the electronic control module (ECM), to avoid
touching the terminals unnecessarily. Static electricity, which is present on every person, can cause damage to
some electronic components.
9.3 PUSH OR TOW STARTING
Do not push or tow start VT Series vehicles. Push or tow starting can result in unburned fuel passing through the
exhaust to the catalytic converter, causing damage to the converter.
10. CONSOLIDATED TOOL LI ST
The following pages lis t and illustrate all the special se rvice tools required f or use on VT Series Models. The tools
are listed numbered and alphabetical order. The tools are also classified as according to the specification outlined in
the “Holden policy and procedures manual.
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
09520-32012
SLIDE HAMMER
Used to remove inner axle shafts
from the final drive assembly.
Previously released.
Desirable
1150
PULLER
Used with forcing screw E6661S and
adaptor AU412 to remove side
bearing cups from final drive screw
adjusters.
Previously released.
Unique
17-010A
(or E9055)
PINION OIL SEAL INSTALLER
Used to install final drive assembly
pinion oil seal.
Previously released.
Desirable
179 1308 0000
RADIO REMOVAL TOOL
Used for removing VT radio/cassette
unit from it’s mounting location.
New tool for VT.
Mandatory
180
SPRING COMPRESSOR
Used for front spring removal and
reinstallation.
Previously released.
Desirable
216812
TUBE
Used with hose SD28057 and
coupler 7434 and gauge SD28018
(or AU338) for checking fuel system
pressure.
Previously released.
Mandatory
24505373
BY-PASS VALVE ACTUATOR
SETTING TOOL
Used for checking and setting
adjustment of by-pass valve actuator
used with V6 supercharged engine
Previously released.
Desirable
56750
(or E308)
SEAL REMOVER
Used for a wide range of seal
removal applications.
Previously released.
Desirable
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
6A22-2
SPIGOT BEARING REMOVER
Alternatively, use J23907 or E6668
which includes its own slide hammer.
Previously released.
Unique
6A23
VALVE LIFTER TESTER
Used in conjunction with testing fluid
Kent More No. E1151
(previously 361-1-93)
Previously released.
Unique
6A24
VALVE LIFTER ASSEMBLY TOOLS
Used for assembly of valve lifters
during overhaul.
Previously released.
Unique
6A40A
AIR LINE ADAPTOR - 14MM
(CYLINDER INFLATOR)
Used for applying air pressure to
engine cylinder during various
service operations or diagnostic
checks.
Desirable
6A49A
PISTON PIN TOOLS
This tool includes two piston pin
guides: ONLY USE 6A49A/3 for the
5 litre engine.
Previously released.
Unique
6A53
TIMING CASE OIL SEAL
INSTALLER
Used for installing oil on 5 litre
engine.
Previously released
Unique
6A54
TIMING CASE OIL SEAL REMOVER
Used for removing oil seal from
timing case on 5 litre engine.
Previously released
Unique
70000861
TECH 2
DIAGNOSTIC SCAN TOOL
Used for diagnosis of vehicle
electrical system.
Previously released.
Mandatory
7208
REAR AXLE REMOVAL ADAPTOR
Used with E6662B for L.S.D. torque
check.
Previously released.
Desirable
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
7230
(or ST-125)
HEI TESTER
(TEST PLUG)
Used in diagnostic checks with
engine management system.
Previously released.
Mandatory
7370
QUICK CONNECT RELEASE
TOOL, FOR NON
SUPERCHARGED APPLICATION
Used for releasing the fuel return
hose quick connects at the dash
panel and fuel rail connections once
the fuel system has been
depressurised.
Previously released
Mandatory
7371
QUICK CONNECT RELEASE
TOOL, FOR SUPERCHARGED
APPLICATION
Used for releasing the fuel return
hose quick connects at the dash
panel and fuel rail connections once
the fuel system has been
depressurised.
Previously released
Desirable
7434
COUPLER
Used in conjunction with fuel
pressure gauge hose SD28057, tube
216812 and pressure gauge
SD28018 (or AU338) for checking
fuel pressure.
Previously released.
Mandatory
7A42
PRESS PLATES
Used in many applications for
pressing on and off components.
Previously released.
Desirable
9981 066 600
BEARING ASSEMBLY FIXTURE
Used for pressing generator
bearings on at the same time. Tool
available from Robert Bosch
Australia.
New tool for VT.
Unique
9981 066 601
ROTOR BEARING REMOVAL
TOOL
Used for removing rotor from drive
end housing bearing. Tool available
from Robert Bosch Australia.
New tool for VT
Unique
9A10
BALL JOINT
REMOVER
TIE ROD BALL JOINT REMOVER
Used to disconnect steering tie rod
ball joints from steering knuckle.
Previously released.
Desirable
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
9A23
EXPANDER – SLEEVE SEALS
Used for expanding steering gear
rotary valve and sleeve assembly
seals before installation.
Previously released.
Unique
AJ24292-C
PRESS TOOL
Used to remove rear wheel studs
from trunnion assembly
Previously released.
Unique
AKM-500-3
SLEEVE
Used during overhaul of manual
transmission.
Previously released.
Unique
AKM-628-A
EXTRACTOR TOOL
Used to remove the mainshaft flange
and to separate the two transmission
housings (manual transmission) on
disassembly.
Previously released.
Unique
AKM-632-A
CLUTCH PRESSURE PLATE
LOADING TOOL
Used for clutch removal and
reinstallation.
Previously released.
Desirable
AMKM557
PULLER
Used for removing bush from
crossmember front mounting.
Previously released.
Desirable
AU100
REAR MAIN OIL SEAL INSTALLER
Used for 5 litre engine.
Previously released.
Desirable
AU158
CONTROL ARM TENSION ROD
BUSH REMOVER AND INSTALLER
MANDREL
Used with KM158-2 for removing
bush and AU159 and KM157-2 for
installing.
Previously released.
Desirable
AU158-2
CONTROL ARM TENSION ROD
BUSH INSTALLING SUPPORT
SLEEVE
Used with AU158 and AU159
Previously released.
Desirable
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
AU159
CONTROL ARM TENSION ROD
BUSH REPLACER SLEEVE
Previously released.
Desirable
AU162
CONTROL ARM INNER PIVOT
BUSH REMOVAL MANDREL
Used in conjunction with AU160-1
and KM157-2
Previously released.
Desirable
AU188
PRESS PLATES
Used for removing power steering
pump pulley on vehicles with 5 litre
engine.
Previously released.
AU211-A
RACK PAD ADJUSTING SCREW
WRENCH
Previously released.
Desirable
AU301
RACK PAD ADJUSTING SCREW
LOCK NUT WRENCH
Previously released.
Desirable
AU305
TIE ROD WRENCH
Used for removing/reinstalling tie rod
ball joint housing from steering rack.
Previously released.
Unique
AU306
LOWER PINION BEARING
REMOVER
Used with driver handle AU355-A
(or M523-1) to remove steering gear
pinion lower bearing.
Previously released.
Unique
AU307
PINION LOWER BEARING
INSTALLER
Used to install steering gear pinion
lower bearing.
Previously released.
Unique
AU313
STEERING GEAR UPPER PINION
OIL SEAL INSTALLER
Used to install pinion oil seal during
steering gear overhaul.
Previously released.
Unique
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
AU314
STEERING GEAR VALVE
HOUSING SEAL AND BEARING
REMOVER
Previously released.
Unique
AU315
STEERING GEAR VALVE
HOUSING SEAL AND BEARING
INSTALLER
Previously released.
Unique
AU316
PRE LOAD ADAPTOR
Used to measure steering gear input
shaft/steering mechanism turning
torque in conjunction with a suitable
torque wrench.
Previously released.
Desirable
AU354
SLIDE HAMMER
Used in conjunction with 6A22-2 to
remove spigot bearing from rear of
crankshaft. To remove rear bearing
cap on V6 engines, two AU354’s
must be used.
Previously released.
Desirable
AU385-4
REMOVER/INSTALLER
Used to remove and install bushes
into rear suspension stabiliser bar.
Previously released.
Desirable
AU384-B
PULLER SCREW
Used in conjunction with AU384-2,
AU384-3, AU384-4, AU384-7 and
AU384-6A. For removal/reinstallation
of the camshaft and balance shaft
bearings on V6 engine.
Previously released.
Desirable
AU385
PISTON PIN REMOVER
Comprises: AU385-1 base; AU385-2
guide; AU385-3 support; AU385-4
mandrel; AU385-5 spring
AU385-6 guide.
Used for pressing gudgeon pins in
and out of V6 connecting rods.
Previously released.
Unique
AU385-4
REMOVER/INSTALLER
Used to remove and install bushes
into rear suspension stabiliser bar.
Previously released.
Desirable
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
AU388
CONNECTING ROD GUIDE TOOLS
Used when removing/reinstalling
connecting rod/piston assemblies
from V6 engine.
Previously released.
Unique
AU390
FABRICATED T HANDLE
WINDSCREEN REMOVAL TOOL
AND PIANO WIRE
Previously released.
Unique
AU390-1
PIANO WIRE
Used in conjunction with T handle
AU390 for windscreen removal.
Previously released.
Unique
AU392
PRESSURE HOSE SET
Comprises of AU392-1 hose with
male end fitting; AU392-2 hose with
female end fitting
Used for checking power steering
system pressures.
Previously released.
Mandatory
AU406
OIL PRESSURE GAUGE
Used for checking engine oil
pressure (as an alternative use
commercially available equivalent).
Previously released.
Mandatory
AU407
SCREW ADJUSTER SOCKET
Used for checking and adjusting
screw adjusters on final drive
assembly during overhaul.
Previously released.
Unique
AU408
DUMMY ARBOR
Used with dummy pinion from
E9300A
To check pinion height on final drive
assembly during overhaul.
Previously released.
Unique
AU409
PRESS FIXTURE
Used for installing needle bearings
and side bearing cup into screw
adjusters on final drive assembly
during overhaul. Used with AU411.
Previously released.
Unique
AU410
SEAL INSTALLER
Used for installing seal into screw
adjusters on final drive assemblies.
Previously released.
Unique
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
AU411
BEARING AND CUP REMOVER
Used for installing needle bearings
and side bearing cup into screw
adjusters on final drive assembly
during overhaul. Used with AU409.
Previously released.
Unique
AU412
ADAPTOR
Used in conjunction with E66615 and
1150 for removing final drive side
bearing cups from screw adjusters.
Previously released.
Unique
AU415
CONVERSION SCALE
Must be fitted to inclinometer to
enable propeller shaft phase angle of
greater than 30 degrees to be
checked
Previously released.
Mandatory
AU416
TOR X BIT
Used to remove and install brake
backing plate to trailing arm
attaching bolts. (as an alternative,
use commercially available
equivalent).
Previously released
Unique
AU424
CRANKSHAFT BALANCER
PULLER
Used for removal of balancer on V6
engine.
Previously released.
Mandatory
AU425
COOLING SYSTEM FILLER TUBE
Used to ensure coolant level is
correct.
Previously released.
Mandatory
AU435
COOLANT TESTER
Used for testing coolant
concentration.
Previously released.
Mandatory
AU440
CONTRACTOR - SLEEVE SEALS
Used for extracting steering gear
rotary valve and sleeve assembly
seals after installation.
Previously released.
Unique
AU448
CRANKSHAFT BALANCER
HOLDING TOOL
Used to hold V6 engine balancer
while removing/reinstalling retaining
bolt.
Previously released.
Desirable
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
AU453
FUEL PRESSURE GAUGE HOSE
ADAPTOR
Used for checking system fuel
pressure in conjunction with
SD28018.
Previously released.
Mandatory
AU454
GEAR REMOVER PLATES
Used to remove 3rd/4th synchromesh
assembly, 3rd speed gear, 2nd speed
gear and related components from
the manual transmission main shaft.
Previously released.
Unique
AU455
CONNECTOR BODY REMOVER
Mandatory tool used to remove the
door wiring harness connector from
the A and B pillars.
New tool for VT.
Mandatory
AU456
RACK SEAL PROJECTOR-LONG
Used when overhauling steering
gear.
New tool for VT.
Unique
AU457
FRONT CROSSMEMBER
CENTERING TOOL
Used when any service operation
requires removal/reinstallation of
front suspension crossmember , or
when checking front end alignment.
New tool for VT.
Desirable
AU458
REAR CROSSMEMBER
CENTERING TOOL
Used when any service operation
requires removal/reinstallation of rear
suspension crossmember , or when
checking rear end alignment.
New tool for VT.
Desirable
AU460
INSTALLER-INNER RACK SEAL
AND SPACER
Used in conjunction with driver
handle AU355-A when overhauling
steering gear.
New tool for VT.
Unique
AU461
CLEVIS PIN REMOVAL PUNCH
Used for removing clevis pin on
electric adjustable seat assemblies
during repair.
New tool for VT.
Unique
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
AU462
SELECTOR MECHANISM
LOADING TOOL
Used to preload the selector arm,
spring and associated components
for reassembly into the manual
transmission rear case on V6 and 5
litre applications.
New tool for VT.
Unique
AU463
REAR MAIN OIL SEAL INSTALLER
Used for 5 litre engine.
New tool for VT.
Desirable
BT3373-F
BELT TENSION GAUGE
Used when checking drive and
accessory belt tension and
adjustments.
Previously released.
Desirable
BT-8329
(or ST-8329)
INJECTOR NODE LIGHT TESTER
Used when carrying out engine
management electrical diagnostic
checks.
Previously released.
Mandatory
BT-8515
EXHAUST BACK PRESSURE
GAUGE (WITH ADAPTOR)
Previously released.
Unique
E1312
PRESS PLATES
Used in many applications for
pressing on and off components.
Previously released.
Desirable
E1408
STEERING WHEEL PULLER LEGS
Used in conjunction with a suitable
steering wheel puller such as J1858-
A for removing steering wheel.
Previously released.
Mandatory
E1409
(or 9A6-1)
REAR MAIN SEAL HOUSING
ALIGNING TOOL
Used when aligning rear manual seal
housing on V6 engine. Note:
E1409/11 replaced with J41349.
Previously released.
Desirable
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
E1460-1
POWER STEERING PUMP SHAFT
SEAL INSTALLER
Used for installing power steering
pump shaft front seal
Previously released.
Unique
E1461-1
PRESSURE GAUGE ASSEMBLY
Used when carrying out power
steering system pressure checks in
conjunction with AU392 Pressure
Hose Set
Previously released.
Mandatory
E1673A15
ADAPTOR
Used to remove rear pinion bearing
during final drive overhaul.
Used with E1673MT puller and
E1673B16.
Previously released
Unique
E1673N15
ADAPTOR
Used to remove final drive side
bearings from differential case.
Used with E1673MT puller and
E1673B16.
Unique
E1673B16
STEPPED PLUG
Used with adaptors and puller when
removing bearings in final drive
assembly during overhaul.
Previously released.
Unique
E1673MT
BASIC PULLER
Used with adaptors when removing
bearings from final drive assembly or
manual transmission.
Previously released.
Unique
E1896
(or 56750)
CLAMP PLIERS
Used for securing drive shaft
constant velocity joint boot clamps.
Previously released.
Desirable
E308
SEAL REMOVER
Used for a wide range of seal
removal applications.
Previously released.
Desirable
E3C10AER
PINION REAR BEARING CONE
REPLACER
Used to install pinion rear bearing
during final drive overhaul.
Previously released.
Unique
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
E6661S
FORCING SCREW
Used with puller 1150 and adaptor
AU412 to remove side bearing cups
from final drive screw adjusters.
Previously released.
Unique
E6662B
TORQUE WRENCH ADAPTOR
Used with 7208 and a suitable
tension wrench to check L.S.D.
torque
Previously released.
Desirable
E6673
PRESS PLATES
Used for many applications for
pressing on and off components.
Previously released.
Desirable
E7110
PRESS PLATE
Used for supporting stabiliser bar link
while pressing out or installing bush.
Previously released.
Unique
E7115
ANGLE WRENCH
Used to tighten component fasteners
when angle torque is required.
Previously released.
Desirable
E8803-6
RACK SEAL PROTECTOR SHORT
Used during steering gear overhaul.
New tool for VT.
Unique
E8803-7
RACK PISTON TOOL
Used to rotate the end bushing to
remove/install retaining wire clip
during steering gear overhaul.
New tool for VT.
Unique
E8803-9 RACK PISTON SEAL EXPANDER
Used to expand the rack piston seal
prior to installation.
New tool for VT.
Unique
E8803-10
RACK SEAL TEST ADAPTOR
Used in conjunction with hand
vacuum J-23738-A pump to asses
rack seal serviceability.
New tool for VT.
Unique
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
E8803-11
RACK END SEAL/BUSH
INSTALLER
Used to install rack end seal and
bush during steering gear overhaul.
New tool for VT.
Unique
E9239A
(or J25033-B)
POWER STEERING PUMP PULLEY
RE-INSTALLER
Previously released.
Desirable
E9271
PINION BEARING CUP INSTALLER
Used to install the pinion bearing
cups in the final drive housing.
Previously released.
Unique
E9277
SIDE BEARING INSTALLER
Used to install the side bearings to
the final drive differential case.
Previously released.
Unique
E9293
PINION BEARING CUP REMOVER
Used to remove the pinion bearing
cups in the final drive housing.
Previously released.
Unique
E9300A
PINION HEIGHT SETTING GAUGE
SET
Used with Dummy Arbor AU408 to
check pinion height on final drive
assembly during overhaul.
Previously released.
Unique
ETX30H
T30HTORX BIT
Used to remove screws securing
horn bar and air bag inflator module
assembly to steering wheel and SRS
SDM to floor mounting bracket
Previously released.
Mandatory
J1859-A
STEERING WHEEL PULLER
Used in conjunction with E1408 to
remove steering wheel (or use
commercially available equivalent).
Previously released.
Desirable
J21008-A
SELF POWERED TEST LIGHT
Used during electrical circuit
diagnostic checks (or use
commercially available equivalent).
Previously released.
Mandatory
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
J21368
OIL PUMP ALIGNMENT BAND
Used to align automatic transmission
oil pump cover to oil pump body
during transmission overhaul.
Previously released.
Unique
J21426
REAR EXTENSION HOUSING
SEAL INSTALLER
Used to install automatic
transmission/ manual transmission
rear extension housing oil seal.
Previously released.
Unique
J21427-01
PULLER ADAPTOR
Used with puller J8433 to remove
automatic transmission output speed
sensor ring from output shaft.
Previously released.
Unique
J21867
PRESSURE GAUGE AND HOSE
ASSEMBLY
Used for checking automatic
transmission oil pressure during
diagnostic checks.
Previously released.
Mandatory
J22912-01
PRESS PLATES
Used in many applications for
pressing on and off components.
Previously released.
Desirable
J23062-14
BUSH REMOVER
Used in conjunction with driver
handle J8092 to install extension
housing rear bush.
New tool for VT.
Unique
J23327
CLUTCH SPRING COMPRESSOR
Used to compress automatic
transmission clutch assembly springs
during transmission overhaul.
Previously released.
Unique
J23498-A
INCLINOMETER
Used to check propeller shaft phase
and driveline angles. Must be fitted
with AU415 when checking phase
angles of greater than 30 degrees.
Previously released.
Mandatory
J23600-B
(or BT3373-F)
BELT TENSION GAUGE
Used when checking drive and
accessory belt tension and
adjustments.
Previously released.
Desirable
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
J23738-A
VACUUM PUMP (20 IN. HG
MINIMUM)
Used for many applications, including
engine, automatic transmission,
steering gear, diagnostic checks.
Previously released.
Mandatory
J23907
SLIDE HAMMER
Used for many functions including
bushing removal during automatic
transmission overhaul
Unique
J24036
BUSH REMOVER
Used during automatic transmission
overhaul.
New tool for VT.
Unique
J25016
OIL PUMP SEAL INSTALLER
Used to install automatic
transmission oil pump seal.
Previously released.
Unique
J25018-A
CLUTCH SPRING COMPRESSOR
ADAPTOR
Used in conjunction with J23327 to
compress clutch springs during
automatic transmission overhaul.
Previously released.
Unique
J25019-9
BUSH INSTALLER
Used in conjunction with driver
handle J8092 to install reverse input
clutch rear bush.
New tool for VT.
Unique
J25019-12
BUSH INSTALLER
Used in conjunction with driver
handle J8092 to install bush during
automatic transmission overhaul.
New tool for VT.
Unique
J25019-14
BUSH REMOVER
Used during automatic transmission
overhaul.
New tool for VT.
Unique
J25019-16
BUSH REMOVER
Used during automatic transmission
overhaul.
New tool for VT.
Unique
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
J25025-B
DIAL INDICATOR STAND AND
GUIDE PIN SET
Used in many applications.
Previously released.
Unique
J25359-8
TOR X BIT HOLDER
Used with ETX30H Torx bit
Previously released.
Desirable
J25359-19
NO. 15 TORX BIT
Used to remove Powertrain Control
Module access cover screws.
Previously released.
Desirable
J25765-A
PRE-LOAD GAUGE
(3/8” DRIVE)
Used for many applications.
Previously released.
Mandatory
J28431-B
PETROL AND DIESEL ENGINE
FLUID AND TRANSMISSION FLUID
DYE
Supplied in packs of 24, 1oz bottles.
Suitable for black light tracing of
engine transmission, power steering
and cooling system fluid leaks.
Previously released.
Desirable
J28540-A
SEAL INSTALLER
Used for installing front cover oil seal
on V6 engines.
Previously released.
Unique
J29369-1
UNIVERSAL BUSH REMOVERS
Used during automatic transmission
overhaul.
Previously released.
Unique
J29369-2
UNIVERSAL BUSH REMOVERS
Used during automatic transmission
overhaul
Unique
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
J29882
INNER OVERRUN CLUTCH SEAL
PROTECTOR
Used during automatic transmission
overhaul.
Previously released.
Unique
J29883
INNER FORWARD CLUTCH SEAL
PROTECTOR
Used during automatic transmission
overhaul.
Previously released.
Unique
J3289-20
HOLDING FIXTURE BASE
Used in conjunction with J8363-20 to
hold automatic transmission during
overhaul.
Previously released
Unique
J33013B
HUB & DRIVE PLATE
REMOVER/INSTALLER
Used reinstall A/C compressor clutch
pulley and bearing assembly.
Desirable
J33017
PULLEY & BEARING ASSEMBLY
TOOL
Used in conjunction with J33013B to
rein stall A/C compressor clut ch
pulley and bearing assembly.
Desirable
J33023-A
PULLER PILOT
Used in conjunction with J8433-1 to
remove A/C compressor clutch ro tor
and bearing assembly.
Desirable
J33025
CLUTCH COIL PULLER LEGS
Used in conjunction with J8433-1 to
remove A/C compressor clutch ro tor
and bearing assembly.
Desirable
J33027
CLUTCH HUB HOLDING TOOL
Used to hold A/C compressor clutch
hub while removing shaft nut.
Desirable
J33037
2 - 4 BAND APPLY PIN TOOL
Used during automatic transmission
overhaul.
Previously released.
Unique
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
J33095
MICRO PACK TERMINAL
REMOVER
Used for removing wiring harness
terminals from connector body -
PCM.
Previously released.
Unique
J34142-A
UNPOWERED TEST LIGHT
Must have current draw of less than
0.3 A.
Previously released.
Mandatory
J34196
BUSH REMOVER/INSTALLER
Used to remove/install various
bushings in automatic transmission
during overhaul.
New tool for VT.
Unique
J34627
SNAP RING PLIERS
Assists in the removal/replacement
of the output shaft snap ring during
automatic transmission overhaul.
Previously released.
Unique
J35138
TORQUE CONVERTER END PLAY
To be used in conjunction with
commercially available magnetic
stand and dial indicator during
automatic transmission overhaul.
Previously released.
Unique
J35616-A
CONNECTOR TEST ADAPTOR KIT
Used when carrying out electrical
diagnostic circuit charts.
Previously released.
Desirable
J36352
SPEED SENSOR INSTALLER AND
GAUGING TOOL
Used for installing the output speed
sensor ring onto the transmission
output shaft.
Previously released.
Unique
J36400-5
WEATHER PACK TERMINAL
REMOVER
Used for removing wiring harness
terminals from connector body.
Previously released.
Desirable
J36418-B
TURBINE SHAFT SEAL INSTALLER
AND RESIZER
Used during automatic transmission
overhaul.
Previously released.
Unique
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
J36515
J36515-10
ASSEMBLY PALLET AND
ADAPTOR PLATES
Used to pre-assemble the geartrain
and selector components, prior to
assembly into the rear case of 5 litre
manual transmission.
Previously released.
Unique
J36515-15
INPUT SHAFT ADAPTOR
Used in conjunction with J36515 and
J36515-16 when overhauling 5 litre
manual transmission.
New tool for VT.
Unique
J36515-16
CLUSTER GEAR ADAPTOR PLATE
Used in conjunction with J36515 and
J36515-15 when overhauling 5 litre
manual transmission.
New tool for VT.
Unique
J37789-A
OIL PUMP REMOVER
Used to remove the oil pump from
the automatic transmission case
during automatic transmission
overhaul. Used in conjunction with
J39119.
Previously released
Unique
J38196
SEAL INSTALLATION TOOL
Used for installation of the rear main
oil seal on V6 engines. Has been
superseded by J381916-AUS.
Previously released.
Desirable
J38196-AUS
REAR MAIN SEAL INSTALLER
Used on V6 engine.
Previously released.
Desirable
J38735-3
STATOR SHAFT SEALING RING
INSTALLER
Used for installing new stator shaft
dealing rings onto the oil pump
during overhaul procedure.
Previously released.
Unique
J39032
STATIONARY GLASS REMOVAL
TOOL
Used for stationary glass removal (or
use commercially available
equivalent)
Previously released.
Unique
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
J39119
OIL PUMP REMOVER ADAPTOR
Used to remove oil pump in
conjunction with J37789.
Previously released.
Unique
J39200
DIGITAL MULTIMETER
Must have at least 10 MΩ input
impedance and be capable of
reading frequencies.
Previously released.
Mandatory
J39765
MODULAR FUEL SENDER
ASSEMBLY REMOVER/INSTALLER
New tool for VT.
Mandatory
J39775
JUMPER HARNESS
Used for checking automatic
transmission during diagnostic
checks.
Previously released.
Mandatory
J39855-1
STATOR SHAFT SEAL EXPANDER
Expands stator shaft seals for
installation to oil pump. Used in
conjunction with J38735-3.
Previously released.
Unique
J39855-2
STATOR SHAFT SEAL RESIZER
Resizes stator shaft seals after
installation to oil pump.
Previously released.
Unique
J41348
MAIN BEARING CAP PULLER
Used with J6125-B to remove main
bearing caps on V6 engine.
Previously released.
Unique
J41349
REAR MAIN HOUSING ALIGNING
TOOL
Used when checking alignment of
rear seal housing on V6 engine.
Used in conjunction with E1409/112.
Previously released.
Desirable
J41510
#50 TORX PLUS BIT
Used for tightening torque converter
housing to transmission main case
attaching bolts.
New tool for VT.
Unique
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
J41512
VALVE STEM INSTALLATION
TOOL
Used to install valve stem seals on
V6 engines.
Previously released.
Desirable
J41778-1
OIL PUMP BUSH INSTALLER
Used to remove/install automatic
transmission oil pump bush.
Previously released.
Unique
J41778-2
SUPPORT PLATE
Used when installing new oil pump
bush to ensure bush is correctly
installed.
Previously released.
Unique
J42220
BLACK LIGHT LEAK DETECTION
LAMP
Used in conjunction with fluid dye for
checking fluid leaks.
Previously released.
Desirable
J6125-B
SLIDE HAMMER
Used in conjunction with J41348 to
remove main bearing caps on V6
engine.
Previously released.
Unique
J8080
BEARING REMOVER AND
INSTALLER
Used to remove engine bearings
from engine with crankshaft still
installed.
Previously released.
Unique
J8092
DRIVER HANDLE
Used with J34196 to remove/install
bushing in automatic transmission
during overhaul.
New tool for VT.
Unique
J8433
PULLER
Used in conjunction with Puller
Adapter J21427-01 to remove
automatic transmission output speed
sensor ring from output shaft. Also
used for A/C compressor clutch
removal
Desirable
J8681-A UNIVERSAL SHORT FINDER
Used during electrical circuit
diagnostic checks for detecting short
circuits.
Previously released.
Desirable
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
J8763-02
HOLDING FIXTURE
Used in conjunction with J3289-20 to
hold automatic transmission during
overhaul.
Previously released.
Unique
KD2078
VALVE SPRING COMPRESSOR
Used to compress valve springs on
V6 engine.
Previously released.
Desirable
KM157-2
CONTROL ARM BUSH INSTALLER
Used with AU158 and AU159.
Previously released.
Desirable
KM328-B
SLIDE HAMMER
Includes cup KM-328-5-A and pin.
Used with KM328-7-A and KM328-9
to remove manual transmission
selector rod front bearing - V6 and 5
litre application .
Previously released.
Unique
KM328-7-A
PULLER LEGS
Used with Spacer KM328-9 and
Puller KM-556-1A to remove manual
transmission cluster gear rear
bearing cup or with KM0328-B to
remove selector rod front bearing .
Previously released.
Unique
KM328-9
SPACER
Used with legs KM-328-7-A and
Puller KM-556-1A to remove manual
transmission cluster gear rear
bearing cup or with KM-328-B to
remove selector rod front bearing -
V6 and 5 litre applications.
Previously released.
Unique
KM409-A
INSTALLER
Used to install the shift rod bearing
into the front of manual transmission
housing - V6 and 5 litre application.
Previously released.
Unique
KM454-A
REMOVER/INSTALLER
Used to remove and install manual
transmission cluster gear bearing
cups - V6 and 5 litre application.
Previously released.
Unique
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
KM461
INSTALLER
Used to assemble the two manual
transmission housings on
reassembly - V6 and 5 litre
application.
Previously released.
Unique
KM468
HOLDING BAR
Used to hold front wheel hub from
rotating.
Previously released.
Unique
KM480
HOLDING FIXTURE
Modify by drilling two 14mm holes as
shown in the illustration. Used for
holding differential carrier assembly.
Previously released.
Unique
N/A DIFFERENTIAL CARRIER HOLDING
FIXTURE
If KM480 is not
available, fabricate a
holding fixture as
shown
KM508-2
INSTALLING SLEEVE
Used to install new bush in shock
absorber lower mount.
Previously released.
Unique
KM556-1A
PULLER
Part of puller kit KM556-A. Used with
KM328-7-A and KM328-9 to remove
manual transmission cluster gear rear
bearing cup - V6 and 5 litre
applications.
Previously released.
Unique
KM609
CONNECTOR TEST ADAPTOR KIT
Used when carrying out electrical
diagnostic circuit checks.
Previously released.
Desirable
KM609-20
TEST LEADS
Used when carrying out diagnostic
circuit check on VT SRS.
New tool for VT.
Mandatory
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
KM618
INSTALLER
Used for installing new bush into rear
suspension crossmember front
mounting.
Previously released.
Desirable
KM619
REMOVER/INSTALLER
Used to press bushes from and into
rear suspension trailing arms.
Previously released.
Desirable
KM620-1A
FLANGE HOLDING TOOL
Used to hold manual transmission
output flange while removing flange
nut.
Previously released.
Unique
KM620-A
REMOVER/INSTALLER
Used to remove and install trunnion
flange, rear wheel bearing and
trunnion assembly.
Previously released.
Desirable
N/A
CLUTCH CENTERING TOOL
Desirable
N/A
COOLING SYSTEM PRESSURE
TESTER Mandatory
N/A
TECHNICAL INFORMATION
SYSTEM (TIS) 2000 CD ROM
Only available to Holden Dealers
Mandatory
N/A
VACUUM GAUGE
Vacuum gauge with scale of 0 to
-4kPa. Used for checking P.C.V. valve
operation and function.
Previously released.
Mandatory
SD28018
(or AU338)
FUEL PRESSURE GAUGE - HIGH
PRESSURE
Used for checking fuel system
pressure with hose assembly
SD28057.
Previously released.
Mandatory
TOOL NUMBER ILLUSTRATION DESCRIPTION TOOL
CLASSIFICATION
SD28057
FUEL PRESSURE GAUGE HOSE
Used in conjunction with gauge
SD28018 (or AU338), coupler 7434
and tube 216812 for checking fuel
system pressure.
Previously released.
Mandatory
SD28280B
DRIVERS SIDE AIRBAG DUMMY
LOAD
Used when carrying out VT SRS
electronic diagnostic checks.
Previously released.
Mandatory
ST-8329
(or BT-832a)
INJECTOR TEST LIGHT
Used when carrying out engine
management electrical diagnostic
checks.
Previously released.
Mandatory