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Section 0B

Lubrication and Service

ATTENTION

Before performing any Service Operation or other procedure described in this Section, refer to Section 00

WARNINGS, CAUTIONS AND NOTES for correct workshop practices with regard to safety and/or property

damage.

1 General Information............................................................................................................................... 2

2 Lubrication Specifications.................................................................................................................... 3

2.1 Capacities Chart.....................................................................................................................................................3

2.2 Recommended Lubricants ....................................................................................................................................3

3 Servicing................................................................................................................................................. 4

3.1 Abnormal Operating Conditions...........................................................................................................................4

3.2 Extra Services Required........................................................................................................................................4

3.3 Maintenance Schedule...........................................................................................................................................4

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1 General Information

With the following exceptions, MY 2003 Cab Chassis Lubrication and Service carries over from MY 2003 VY Series

vehicles. For information not contained within this Section, refer to Section 0B Lubrication And Service in the MY 2003

VY and V2 Series Service Information.

• Final drive oil.

• Extra services for load tray brackets.

• Fuel filter and seal maintenance schedule.

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2 Lubrication Specifications

2.1 Capacities Chart

Application Litres (approximate)

Final Drive 1.6

2.2 Recommended Lubricants

Application Lubricant

Final Drive (M78 series four pinion type for vehicles with

V6 engine and M86 series two pinion type for vehicles with

V8 engine)

1.5 litres synthetic hypoid gear oil, SAE 80W-140, MOBIL

Mobilube SHC ID and 0.1 litres Sturaco 7098 oil additive.

1.5 litres synthetic hypoid gear oil, SAE 80W-140,

CASTROL SAF-XA and 0.1 litres Sturaco 7098 oil additive.

1.575 litres synthetic hypoid gear oil, SAE 80W-140,

CASTROL SAF-XJ and 0.025 litres Sturaco 7098 oil

additive.

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3 Servicing

3.1 Abnormal Operating Conditions

G Extended heavy load high speed operation in outside temperatures above 35°C.

3.2 Extra Services Required

Service Required Abnormal Condition

Inspect load tray brackets for damage and re-torque fixings every

30,000 km G

3.3 Maintenance Schedule

x1000

km 1.5 15 30 45 60 75 90 105 120 135 150 165

Use odometer reading or months, whichever

occurs first Months 1 +8 +9 +9 +9 +9 +9 +9 +9 +9 +9 +9

Extra

Replace the fuel filter and seal.

For V6 equipped vehicles, refer to Section 8A1

FUEL TANK, 2.3 Modular Fuel Pump and

Sender Assembly – V6.

For V8 equipped vehicles, refer to Section 8A1

FUEL TANK, 2.4 Modular Fuel Pump and

Sender Assembly – GEN III V8.

Change every 210,000 km