Sheetmetal Page 1B–1
Page 1B–1
Section 1B
Sheetmetal
IMPORTANT
Before performing any Service Operation or other procedure described in this Section, refer to Section 00
WARNINGS, CAUTIONS AND NOTES for correct workshop practices with regard to safety and/or property
damage.
1 General Description............................................................................................................................... 2
2 Service Operations................................................................................................................................3
2.1 Body Structure Replacement Parts......................................................................................................................3
Underbody ..............................................................................................................................................................4
Upperbody Structure – Excluding Roof ...............................................................................................................6
Roof Structure........................................................................................................................................................7
Body Assembly ......................................................................................................................................................8
Sheetmetal Page 1B–2
Page 1B–2
1 General Description
With the following exceptions, MY 2004 WK Series Sheetmetal information carries over from MY 2003 VY Series
vehicles. For information not contained within this Section, refer to Section 1B, Sheetmetal, in the MY 2003 VY and
V2 Series Service Information.
• Body structure replacement parts.
The MY2004 W K series is a major upgrade of the MY2000 WH Series. New sheetmetal components include the hood,
front fender, rear quarter panel outer and rear compartment lid. Many minor revisions have also been made to
accommodate new trim and wiring harness mounting points.
This Section contains an illustrated listing of the serviced sheetmetal components that form the vehicle’s body structure.
This listing is provided for information only and is to be used as a guide. For the latest configurations refer to the current
spare parts catalogue.
Sheetmetal Page 1B–3
Page 1B–3
2 Service Operations
2.1 Body Structure Replacement Parts
The following illustrations and tables describe the body structure assemblies and panels that are available for service
replacement.
The purpose of this information is to provide the repairer with a better understanding of available replacement sections.
For further information regarding the body structure, refer to the MY2004 WK Series Service Information Supplement,
Body Structure Repair.
Sheetmetal Page 1B–4
Page 1B–4
Underbody
Figure 1B – 1
Sheetmetal Page 1B–5
Page 1B–5
Legend
1 Inner rocker panel ass embly 21 Front wheelhouse panel bracket
2 Seat inner bracket assembl y 22 Rear floor panel out er extension
3 Seat outer bracket ass em bl y 23 Rear suspension support mount plate
4 Front floor panel assembly 24 Rear tie down assembly
5 Transmissi on support bracket 25 Rear brake hose bracket
6 Front floor panel extension 26 Rear side rail assem bl y
7 Front side rail brace 27 Rear bumper impact bar brace assembly
8 Front wheelhouse panel assem bly 28 Crossm ember ass em bly No. 2
9 Horn bracket ass em bly 29 Propeller s haft hanger ass em bl y
10 ABS modulator brack et ass em bly 30 Rear floor panel reinforcement
11 Battery tray assembly 31 Rear seat belt anchor plate ass embly
12 Front end panel assembly 32 Rear floor panel assembly
13 Headlamp panel 33 Rear floor panel reinforcement
14 Headlamp & front fascia mount bracket 34 Rear compartment floor panel outer extension
15 Fender front lower bracket 35 Spare wheel anchor plate assembly
16 Radiator lower support assembly 36 Fuel tank support reinforc em ent ass embly
17 Front side rail assembl y 37 Rear compartment fl oor panel assembly
18 Radiator si de mounting brack et 38 Rear compartment fl oor panel outer extension
19 Front wheelhouse brack et assembly 39 Rear end panel assembly
20 Front bumper impact bar brack et 40 Rear end lower panel
Sheetmetal Page 1B–6
Page 1B–6
Upperbody Structure – Excluding Roof
Figure 1B – 2
Sheetmetal Page 1B–7
Page 1B–7
Legend
1 Hinge pillar trim panel bracket 15 Tail lamp housing
2 Hinge pillar inner panel assembly 16 Wiring harness bracket
3 Front wheelhouse panel upper side rail 17 Tail lamp connector bracket
4 Front fender 18 Rear compartment trim attac h bracket
5 Fender lower rear bracket 19 Quarter panel upper extension
6 Fender rear bracket 20 Rear wheelhouse inner panel assembly
7 Door opening frame ass embly 21 Rear seat back panel extensi on
8 Fender upper rear bracket 22 Rear seat back panel extensi on assembl y
9 Front door striker anchor plate 23 Rear window panel assembly
10 Rear door check link brack et 24 Rear compartment lid strut bracket assembly
11 Rear door striker anc hor plate 25 Fuel f ill er pi pe housing
12 Underbody jacki ng l ocat or 26 Quarter panel inner assembly
13 Rear quarter panel 27 Quarter panel inner extension
14 Quarter panel lower extension
Roof Structure
Figure 1B – 3
Legend
1 Roof Panel
2 Roof Front Header Panel
3 Roof Bow Panel
4 Roof Bow Panel No. 2
5 Roof Rear Panel
6 Roof Panel Assembly (With Sunroof)
Sheetmetal Page 1B–8
Page 1B–8
Body Assembly
Figure 1B – 4
Sheetmetal Page 1B–9
Page 1B–9
Legend
1 Body assembl y 10 Rear door hinge (body side)
2 Dash panel assembly 11 Front door assembly
3 Rear compartment lid hi nge assembly 12 Front door hinge (body side)
4 Rear compartment lid ass embly 13 Front door hinge (door side)
5 Rear bumper impact bar 14 Front door outer panel
6 Rear bumper impact bar bracket assembly 15 Hood hinge assembl y
7 Rear door assembly 16 Hood assembly
8 Rear door outer panel 17 Front bumper impact bar assembly
9 Rear door hinge (door side)