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MODEL SELECTION INDEX
LABOUR TIME MANUAL
INTRODUCTION
DEFINITION OF TERMS USED
PAINT FINISH OPERATIONS
LOW BAKE OVEN ALLOWANCE
TIME ALLOWANCES
REQUEST FOR REVIEW
REQUEST FOR REVIEW FORMS
PROPER USE OF FAILURE CODES
FAILURE CODES (NOW SYSTEM)
FAILURE CODE USAGE MATRIX
INDEX ABBREVIATIONS
ALPHABETICAL INDEX
NUMERICAL INDEX
AA - ACCESSORIES
AA-000 - ACCESSORIES
AA-005 - ACCESSORIES
AA-015 - ACCESSORIES
AA-020 - ACCESSORIES
AA-025 - TOWING/ACCESSORIES
00 - ENGINE & CLUTCH
00-025 - CYLINDER HEAD COVER
00-050 - VALVE LIFTERS
00-075 - CYLINDER HEAD, SPRINGS & VALVES
00-150 - BALANCE SHAFT
00-175 - CAMSHAFT & HOUSING
00-200 - CRANKSHAFT, BEARINGS & REAR MAIN
00-225 - TIMING CHAIN & SPROCKETS
00-248 - CYLINDER BLOCK & WELSH PLUGS
00-249 - CRANKCASE VENTILATION
00-251 - OIL SUCTION PIPE & SCREEN
00-275 - OIL PAN
00-325 - WATER PUMP, VACUUM PUMP & FRONT COVER
00-350 - WATER OUTLET & THERMOSTAT
00-375 - INLET MANIFOLD
00-400 - FLYWHEEL & FLEXPLATE
00-430 - CLUTCH CONTROLS
00-450 - EXHAUST MANIFOLDS
00-475 - ENGINE MOUNTING
00-500 - ENGINE ASSEMBLY
00-508 - ENGINE COVERS TIMING BELT/CHAIN
00-540 - CRANKSHAFT BALANCER
00-550 - PISTON & PIN, RINGS & BEARINGS
00-580 - OIL LEVEL TUBE
00-999 - ENGINE
01 - ENGINE COOLING & OILING
01-003 - DRIVE BELTS
01-030 - BELT TENSIONER & PULLEY (L4 & V6 ONLY)
01-105 - RADIATOR & COOLING FANS
01-140 - RADIATOR OVERFLOW RESERVOIR & HOSES
01-160 - HOSES & PIPES, ENGINE COOLING
01-500 - OIL PUMP, GEARS, FILTER & COOLER
02 - ELECTRICAL
02-000 - SENSORS, ENGINE
02-030 - SPARK PLUGS & LEADS
02-070 - STARTER MOTOR
02-140 - ALTERNATOR & MOUNTING
02-180 - ENGINE & BODY EARTH STRAPS
02-200 - BATTERY
02-225 - IGNITION COIL, GLOW PLUGS (L4 & V6)
02-245 - POWERTRAIN/ENGINE CONTROL MODULES
02-250 - RELAYS
02-275 - BODY CONTROL MODULE, CONTROL UNITS
02-300 - HEADLAMP & TURN SIGNAL LAMPS
02-325 - FOG LAMP
02-350 - REAR LAMPS
02-385 - TAILGATE LAMPS & HANDLE
02-400 - HORN
02-425 - FUSE PANEL
02-675 - WIRING HARNESS - POWERTRAIN & FRONT END
02-760 - WIRING HARNESS - PASSENGER COMPARTMENT & REAR END
02-775 - SWITCH & HARNESS - ELECTRIC WINDOWS & MIRRORS
02-780 - INTERIOR LAMPS & SWITCHES
02-800 - SWITCHES, INSTRUMENT FASCIA
02-999 - BCM, CRUISE CONTROL, CENTRAL LOCKING,LIGHTING, SEATS, PARK ASSIST
03 - FUEL & EXHAUST
03-028 - LATCH, CABLE - DOOR FUEL TANK FILLER
03-055 - FUEL TANK
03-074 - FUEL PUMP & SENDER - FUEL TANK
03-075 - FUEL PIPES
03-165 - VAPOUR CANISTER
03-250 - AIR CLEANER & AIR INTAKE
03-300 - THROTTLE BODY & ADAPTOR
03-300A - EGR VALVE & SECONDARY AIR INJECTION
03-310 - TURBOCHARGER
03-325 - THROTTLE CABLE
03-375 - FUEL INJECTION RAIL, DIESEL PUMPS & HOSES
03-400 - CRUISE CONTROL
03-650 - ACCELERATOR PEDAL
03-750 - EXHAUST PIPE & MUFFLER
04 - TRANSMISSION, ESP & BRAKES
04-010 - MOUNTING - TRANSMISSION TO ENGINE
04-020 - MOUNTING - TRANSMISSION REAR
04-050 - TRANSFER CASE
04-060 - GEAR LEVER - M/T
04-075 - TRANSMISSION HARNESS
04-090 - TRANSMISSION - M/T
04-100 - EXTENSION HOUSING, SEAL & GEARSHIFT MECHANISM - M/T
04-125 - TRANSMISSION - INTERNAL M/T
04-150 - TRANSMISSION OIL COOLER & PIPES - AUTO
04-170 - TRANSMISSION SHIFT CONTROL - AUTO
04-190 - TRANSMISSION SELECTOR CONTROL -AUTO
04-200 - TRANSMISSION - AUTO
04-220 - OIL PAN, GASKET & FILTER - AUTO TRANSMISSION
04-275 - VALVE BODY - AUTO TRANSMISSION
04-325 - PARK LOCK - AUTO TRANSMISSION
04-600 - BRAKE & CLUTCH PEDAL CONTROL
04-675 - PARK BRAKE
04-725 - BRAKE MAIN CYLINDER
04-730 - ESP & ABS BRAKING SYSTEM
04-750 - BRAKE PIPES AND HOSES
04-805 - HUB & DISC FRONT WHEEL
04-825 - REAR BRAKES
04-999 - TRANSMISSION
04-999A - ABS, ESP
05 - FRONT/REAR DIFFERENTIAL, REAR AXLE, WHEELS
05-050 - PROPELLER SHAFT
05-250 - FRONT DIFFERENTIAL, FRONT AXLE ASSEMBLY/FRONT WHEEL DRIVE
05-400 - REAR DIFFERENTIAL, REAR AXLE ASM
05-800 - ROAD WHEEL
05-825 - JACK & SPARE WHEEL
06 - FRONT SUSPENSION, STEERING & SRS
06-200 - FRONT CROSSMEMBER, DRIVE SHAFTS
06-205 - FRONT STABILIZER BAR
06-210 - SPRING, BOOT, BEARING & STRUT MOUNTING
06-212 - STEERING KNUCKLE, SHOCK ABSORBER, STRUT ASSEMBLY
06-225 - STEERING WHEEL, HORN BAR & SRS
06-250 - STEERING COLUMN COVERS & SWITCHES
06-253 - STEERING COLUMN
06-255 - IGNITION LOCK, SWITCH & KEYS
06-275 - STEERING GEAR
06-310 - STEERING GEAR BREAKDOWN
06-400 - POWER STEERING PUMP & IDLER PULLEY
06-999 - SRS
07 - REAR SUSPENSION & BUMPER BARS
07-125 - REAR STABILIZER SHAFT
07-150 - REAR SUSPENSION, SHOCK ABSORBERS
07-500 - FRONT BUMPER BARS
07-525 - REAR BUMPER BARS
08 - HEATING & AIR CONDITIONING
08-025 - VACUUM HOSES - HEATER CONTROL
08-075 - HEATER HOSES
08-150 - HEATER, BLOWER & A/C - EVAPORATOR
08-155A - HEATER & A/C - CONTROLS
08-175 - DUCTS, VENTS - HEATER & A/C
08-200 - AIR CONDITIONING SYSTEM
08-700 - CABIN VENTILATION
09 - INSTRUMENT, INFO DISPLAY, RADIO, IMMOBILISER, ALARM
09-100 - INSTRUMENT CLUSTER & FASCIA
09-120 - INSTRUMENTATION GAUGES & SPEEDOMETER
09-125 - INSTRUMENT PAD & DEMIST GRILLE
09-135 - END COVERS, SIDE AIR VENTS - INSTRUMENT PANEL
09-140 - GLOVE BOX & LOWER TRIM
09-200 - COVER & LOWER TRIM - R/H
09-300 - CENTRE FASCIA
09-400 - ANTENNA
09-440 - RADIO CASSETTE/CD
09-500 - RADIO SPEAKERS
09-515 - AUDIO CD STACKER
09-552 - IMMOBILISER, ALARM SYSTEM
09-999A - ALARM, IMMOBILISER
10 - ORNAMENTATION, WIPERS
10-150 - EMBLEMS & NAME PLATES
10-250 - BODY MOULDINGS
10-300 - ROCKER PANEL SKIRTS
10-350 - SPOILER, AIR DEFLECTOR
10-400 - EXTERIOR REAR VISION MIRROR
10-500 - WASHERS, WINDSHIELD, HEADLAMP & TAILGATE
10-505 - WINDSHIELD WIPERS, HEADLAMP WIPERS
10-506 - WINDSHIELD WIPER UNIT
10-510 - WATER DEFLECTOR & PLENUM COVERS
10-525 - TAILGATE WIPER
11 - GLASS, DOOR HARDWARE
11-030 - GLASS - WAGON/UTE
11-360 - FRONT DOOR LOCK & CONTROL
11-370 - FRONT CHECK LINK & DOOR HINGE
11-600 - WEATHERSTRIPS
11-611 - REAR END DOOR HARDWARE
11-625 - GLASS CHANNEL & GUIDES - FRONT DOOR
11-650 - FRONT DOOR WEATHERSTRIP
11-675 - FRONT DOOR WINDOW REGULATOR
11-725 - REAR DOOR LOCK & CONTROL
11-730 - REAR CHECK LINK & DOOR HINGE
11-750 - GLASS CHANNEL & GUIDES - REAR DOOR
11-775 - REAR DOOR WEATHERSTRIP
11-810 - REAR DOOR WINDOW REGULATOR
12 - SHEET METAL
12-000 - BODY SEALING
12-050 - ENGINE HOOD HARDWARE
12-100 - FENDER & WHEELHOUSE LINERS
12-425 - FRONT END
12-460 - DOOR ASSEMBLY, FRONT & REAR
12-500 - TAILGATE/BACK DOORS, HINGES & STRUTS
12-680 - TAILGATE LOCKING WAGON
12-685 - ENDGATE HARDWARE & REAR TUB
14 - INTERIOR TRIM
14-025 - INTERIOR MIRRORS
14-050 - SUNVISOR TRIM
14-100 - INTERIOR TRIM (SIDE)
14-120 - INTERIOR TRIM (REAR QUARTER)
14-150 - HEADLINING TRIM
14-220 - FRONT DOOR TRIM
14-270 - REAR DOOR TRIM
14-275 - FRONT SEAT HARDWARE
14-295 - FRONT SEAT TRIM & PADS
14-322 - FRONT SEAT RAIL COVERS
14-325 - REAR SEAT BACK TRIM
14-330 - COVER, PAD - REAR SEAT
14-350 - REAR SEAT BACK HARDWARE & TRIM
14-400 - FRONT SEAT BELTS
14-425 - REAR SEAT BELTS
14-460 - REAR PANEL/STOWAGE COMPARTMENT
14-475 - FRONT & REAR CARPETS
14-480 - REAR COMPARTMENT TRIM WAGON
14-500 - TAILGATE TRIM - WAGON
14-900 - CONSOLE
99 - PAINT, SPECIAL OPERATIONS, CAMPAIGNS
99-050 - PAINT FINISH OPERATIONS
99-150 - SPECIAL OPERATIONS
99-200 - CAMPAIGNS
99-300 - REQUEST FOR REVIEW FORMS
SPECIAL LABOUR OPERATIONS NUMBERS
