COMMODORE
UTILITY
Holden Limited A.B.N. 84 006 893 232
Warranty Department
A "Holden" Publication
WIRING AND CONNECTOR
WARRANTY CLAIM SUBMISSION
INFORMATION
FOR VEHICLE ELECTRICAL SYSTEM WIRING AND CONNECTION DEFECTS
IDENTIFIED ON :
VU SERIES
1
INTRODUCTION
This manual has been prepared with the following objectives:
(1) To assist HOLDEN Dealership Technicians in the identification and diagnosis of electrical wiring
defects in VU Series.
(2) To enable reporting of defects in a manner which will identify cause of failure, thereby assisting in
quality improvement and achievement of objectives for CUSTOMER SATISFACTION.
This manual is an essential element in the Warranty Claim Submission process therefore must be made
available to Technicians performing warranty related electrical wiring repairs and to those personnel
involved in Warranty Claim Submission.
The Technician simply identifies the affected harness or connector by referring to this manual and
recording the affected part on the Repair Order in addition to the usual work description. This number is
then used to create a Labour Operation Number by the Warranty Clerk, which can then be used by
HOLDEN to clearly identify the cause of electrical failure.
Step-by-step instructions for using the wiring harness illustrations are included in this manual, along with
Warranty Claim Submission procedures.
INDEX
PAGE
WIRING PROBLEM REPORTING FOR WARRANTY CLAIMS 3
TECHNICIAN RESPONSIBILITY 3
A. FOR TERMINAL PROBLEMS (INCLUDING EXAMPLE) 3
B. FOR CONNECTOR PROBLEMS (INCLUDING EXAMPLE) 3
C. FOR HARNESS/WIRING DEFECTS/DAMAGE (INCLUDING EXAMPLE) 3
WARRANTY CLERK RESPONSIBILITY 4
FAILURE CODES 5
WIRING COLOUR CODES 5
WIRING HARNESS LOCATION DIAGRAM 6
WIRING HARNESS ILLUSTRATIONS REFER FlG.1 TO FIG. 50 7 - 56
HOLDEN LIMITED A.B.N. 84 006 893 232
WARRANTY DEPARTMENT
COPYRIGHT - HOLDEN LIMITED
Reproduction in whole or in part prohibited without written approval
2
WIRING PROBLEM REPORTING
FOR WARRANTY CLAIMS
THE TECHNICIAN RESPONSIBILITY
Terminal Problems, Connector Body
Problems and Wire and/or Harness Problems.
A For Terminal problems
·
·
·
B For Connector Problems
·
·
·
C For Wire / Harness Problem
·
·
·
TERMINAL OR CONNECTOR PROBLEM
·
·
·
WIRE OR HARNESS DAMAGE / DEFECT
·
·
·
·
All Technicians are requested to carefully identify the problem area of wiring that needs rectification. Three
categories have been listed to cover all situations, these are
Technicians are required to record on the Repair Order, one of the following:
Figure Number
Affected Terminal Number (as circled on each Figure Number)
Failure Code Number (as per selection on Page Number 5)
Figure Number
Affected Connector Number
Failure Code Number (as per selection on Page Number 5)
Figure Number
Affected Zone numbers (being the vertical strip or zone of where damage is on Harness
Failure Code Number (as per selection on Page Number 5)
After troubleshooting an intermittent problem on a V6 VU, the largest of the connectors at
the PCM is found to have a terminal which has backed out, and is not making contact with
a pin on the PCM.
The engine bay diagram on Page 6 tells us that the location of the problem
harness is on Figure 12. We turn to Figure 12 and find the connector labelled as
7.
From Page 5 we select Failure Code 28 for 'terminal not retained in connector
body'.
Hence write on the Repair Order:
Fig. 12
Conn. 7
F.C. 28
A VU utility is found to continually blow indicator lamp fuses. It is found that the indicator
wire is bare and earthing out on the metal mounting panel above the RH rear wheel arch.
Because it is a wire and not a connector which is damaged, the two digit Number which
identifies the specific area where the damage has occurred on the wiring, is to be used in
lieu of connector number. Use the wire failure code for 'bare wire' - 94.
Reference to Page 6 tells us to refer to Figure 28. In fact this Figure shows the
exact section of damaged harness, so record Fig. 28 on the Repair Order.
Because the Failed Component is a harness and damaged within the vertical
Zone 95, the actual Zone Number is recorded on the Repair Order.
The failure code to use for bared wires is shown on Page 5 as '94'.
Hence write on the Repair Order:
Fig. 28
Zone. 95
F.C. 94
EXAMPLE:
EXAMPLE:
3
WARRANTY CLERK RESPONSIBILITY
To submit a VU Warranty Claim under this system, the required Labour Operation Number to be claimed is
simply constructed by putting together the information recorded on the Repair Order by the Technician.
That is, the and (terminal or connector problems) or
(harness damage) plus the .
The Labour Operation Number is to be made up of the prefix followed by the two digit
on which the wiring is shown, and then the two digit or
(for Wiring and/or Harness damage) shown on that Figure.
Take care to ensure the number has been constructed properly, and consists of followed by a further
four digits.
The appropriate Failure Code should have been selected and recorded on the Repair Order by the Service
Technician. The earlier used Code 50 (Electrical Failure) is no longer acceptable for recording
Wiring Warranty faults.
If the repair involves replacement of a HarnessAssembly:
Please discuss further with your Service Manager or Holden's Service representative if you require further
assistance with submission of Electrical Wiring related Warranty Claims.
Please use the Wiring Warranty manual for photocopying and then attaching with a PIR when submitting a
wiring related PIR.
Figure Number Connector Number Zone Number
Failure Code
N97 Figure Number
Connector Number, Terminal Number Zone
Number
N970408
PREFIX FIGURE NO. CONNECTOR, OR
TERMINAL
OR ZONE NO.
N97
Note:
A Remember to claim the Labour Operation Number for the component that caused
the failure.
B Use appropriate Failure Code (From Page Number 5)
C If the Wiring Harness is replaced by a new part, then record the replaced Harness
Assembly Part Number in 'Failed Part Number" column of the Warranty Claim.
EXAMPLE:
4
FAILURE CODES
WIRING COLOUR CODES
The correct Failure Code must be provided if your claim is to assist Holden's in defining Electrical Faults in
VU series. Please use the appropriate code.
The following is a list of failure codes which are to be used when claiming for work done to Wiring
Harnesses.
20 Corroded/Heated/Melted
27 Terminal poorly crimped on wire
28 Terminal not retained in connector body
37 Loose in mating terminal
54 Wrong part fitted
58 Terminal in wrong position in connector body
78 Poor earth connection to body
80 Terminal damaged, preventing engagement
99 Dry solder connection
57 Not connected
89 Will not lock into mating connector
01 Pinched/cut wire
71 Harness/wire too short
86 Spliced connection open circuit
92 Incorrectly routed
94 Bare wires/short circuit
99 Dry solder connection
These abbreviations are used throughout FlG.01 to 50 illustrations to identify and
that are visibly identical in appearance. This will assist in the reporting process by selecting
the correct terminal or connector.
(W) WHITE (B/Y) BLACK/YELLOW (0/B) ORANGE/BLACK
(B) BLACK (B/R) BLACK/RED (O/R) ORANGE/RED
(BLU) BLUE (B/G) BLUE/GREEN (O/W) ORANGE/WHITE
(0) ORANGE (B/W) BLACK/WHITE (W/B) WHITE/BLACK
(BR) BROWN (BR/W) BROWN/WHITE (v/W) VIOLET/WHITE
(G) GREEN (P/B) PINK/BLACK (P/V) PINK/VIOLET
(R) RED (GY) GREY (V/W) VIOLET/WHITE
(Y) YELLOW (TA) TAN (LT/G) GREEN
TERMINAL PROBLEMS (Within Connector Bodies or Ring Type Terminals)
CODE DESCRIPTION
CONNECTOR BODY PROBLEM
CODE DESCRIPTION
WIRE / HARNESS PROBLEMS
CODE DESCRIPTION
CONNECTORS
TERMINALS
5
ENGINE COMPARTMENT
PRE-TENSIONERS
COCKPIT MODULE
WIRING HARNESS LOCATION DIAGRAM
VU & VUII SERIES
OVERALL SYSTEM
BODY
SIDE
FRONT
DOORS
Battery Harness GEN III
Battery Harness V6
Battery Harness V6/GEN III
Powertrain Harness GEN III
Powertrain Harness V6
Powertrain Harness V6
Powertrain Harness GEN III
Powertrain Harness V6
Powertrain Harness V6
Main Wiring Harness
Main Wiring Harness
Main Wiring Harness
Main Wiring Harness
Main Wiring Harness
Main Wiring Harness
Door Wiring Harness
139
9
5
341
30
7
1645
240
6
4
8
1746
18
2047
21
26
19
35
Audio System
High Mounted Stop Lamp & Licence Plate Lamps
Body Wiring Harness - Fuel Sender Unit
Dome Lamp, High Mounted Stop Lamp
"SS" & Licence Plate Lamps
Rear Licence Plate Illumination - Maloo
29
49
27
A.B.S. Wiring 32
A.B.S. Wiring
MWH - Front Lamps, Fog Lamps & Horns
Police Pack - Auxiliary Power Supply
Police Pack - Interior Illumination
Telstra - Lights On
Powertrain & Engine Harnesses GEN III
PCM /Interface & Cruise Control Clutch Switch
MWH - Engine Compartment V6/GEN III
MWH - Engine Compartment V6/GEN III
Powertrain Harness GEN III
10
12
11
15 44
14 43
13 42
33
36
37 48
34
38
31
Power Seat
S.R.S. Wiring
S.R.S. Wiring
24
25
22
Body Wiring Harness
Body Wiring Harness
Hard Tonneau Illumination - Maloo
Body Wiring Harness
23
28
50
ITEM NO. (eg. FOR DOOR WIRING HARNESS) INDICATES FIG. NO.
OF WIRING ILLUSTRATION RECTIFICATION AREA IN VEHICLE
FIG.'S 01 TO 48 FEATURE HOLDEN INSTALLATIONS
FIG.'S 49 & 50 FEATURE HSV INSTALLATIONS
30
REAR AXLE
REAR
LAMPS
LPG Wiring
6
Engine Cooling Harness V6/GEN lII
BODY
SIDE
VU ONLYVU & VUII VUII ONLY
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 01
7
MODEL VU BATTERY HARNESS V6 / GEN lll
2
1
ENGINE/
CONDENSER
FAN
CONNECTOR
BATTERY
NEGATIVE
TERMINAL
B
A
D
C
FOR TERMINAL NUMBER REFER FIG.14
3
VIEW
A
BODY
EARTH
TERMINAL
MAIN WIRING
HARNESS
BODY EARTH
TERMINAL
FOR CONTINUATION REFER FIG. 02 - V6
FOR CONTINUATION REFER FIG. 03 - GEN III
45
6
VIEW
B
FUSIBLE
LINK FAN
SUPPLY
TERMINAL
FUSIBLE
LINK
COVER
FUSIBLE
LINK
BRACKET
ENGINE/
CONDENSOR
FAN TERMINALS
9
10
VIEW
C
MAIN
WIRING
HARNESS
FUSE PANEL
SUPPLY
BATTERY
POSITIVE
TERMINAL
COOLING
FANS
TERMINAL
7
VOLTAGE
SENSE
TERMINAL BROWN
FUSIBLE
LINK WIRE
BLUE
FUSIBLE
LINK WIRE
8
VIEW
D
MAIN
WIRING
HARNESS
CONNECTOR
BATTERY
HARNESS
CONNECTOR
MAIN
WIRING
HARNESS
RHF ABS
WHEEL
SENSOR
CONNECTOR
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 02
8
MODEL VU BATTERY HARNESS V6
A
B
C
E
G
F
ENGINE / CONDENSER
FAN CONNECTOR
FUSIBLE
LINK
HOUSING
BODY
EARTH
TERMINAL
MAIN WIRING
HARNESS
CONNECTOR
BATTERY
NEGATIVE
TERMINAL
BATTERY
POSITIVE
TERMINAL
VIEW
G
STARTER
SOLENOID
CONNECTOR
STARTER
MOTOR
TERMINAL
VIEW
D
POWER
STEERING
PIPE
ASSEMBLY
VIEW
F
OIL
COOLER
PIPES
VIEW
E
FOR CONNECTOR NUMBERS REFER FIG. 01
ALTERNATOR
CONNECTOR
VIEW
A
ALTERNATOR
TERMINAL
3
24
5
VIEW
B
POWERTRAIN
HARNESS
D
VIEW
C
ENGINE
EARTH
TERMINAL
ENGINE
MOUNT
RH.SIDE
1
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 03
9
MODEL VU BATTERY HARNESS GEN III
A
C
D
BATTERY
NEGATIVE
TERMINAL
B
MAIN WIRING
HARNESS
CONNECTOR
BODY
EARTH
TERMINAL
BATTERY
POSITIVE
TERMINAL
FUSIBLE LINK
HOUSING
ENGINE / CONDENSER
FAN CONNECTOR
FOR CONNECTOR NUMBERS REFER FIG. 01
VIEW
E
ALTERNATOR
TERMINAL
3
VIEW
A
ENGINE
EARTH
TERMINAL
1
VIEW
B
STARTER
MOTOR
TERMINAL
4
VIEW
D
E
STARTER
SOLENOID
CONNECTOR
5
VIEW
C
ALTERNATOR
CONNECTOR
2
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 04
10
MODEL VU & VUII POWERTRAIN HARNESS V6
10
VIEW
D
A/C COMPRESSOR
CONNECTOR
12
VIEW
C
E.G.R. VALVE
CONNECTOR
VIEW
B
11
THROTTLE
POSITION
SENSOR
CONNECTOR
9
IDLE AIR CONTROL
MOTOR CONNECTOR
8
VIEW
A
KNOCK SENSOR
CONNECTOR (L.H)
BATTERY
HARNESS
AIR
TEMPERATURE
SENSOR
CONNECTOR
4
7
5
A
D
1
CRANKSHAFT
SENSOR
CONNECTOR
3
C
2
B
No.1 INJECTOR
No.3 INJECTOR
No.5 INJECTOR
A/C PRESSURE
TRANSDUCER
CONNECTOR
M.A.F.
SENSOR
CONNECTOR
6
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 05
11
MODEL VU & VUII POWERTRAIN HARNESS V6
ENGINE
EARTH
TERMINAL
VIEW
A
A
KNOCK
SENSOR
CONNECTOR
(R.H)
COOLANT TEMPERATURE
SENSOR CONNECTOR
DIRECT
FIRE
MODULE
CONNECTOR
VIEW
VIEW
VIEW
VIEW
VIEW
F
E
D
C
B
CAM SENSOR
CONNECTOR
OIL PRESSURE
SWITCH CONNECTOR
B
C
D
E
F
NO.2 INJECTOR
NO.4 INJECTOR
NO.6 INJECTOR
2
8
3
4
5
6
1
9
6
B
BATTERY
HARNESS
(VU SHOWN)
7
FOR CONNECTOR NUMBERS REFER FIG.01, 02, 39 & 40
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 06
12
POWERTRAIN HARNESS V6
BACKUP
SWITCH
CONNECTOR
MAIN WIRING
HARNESS
CONNECTORS
PCM CONNECTORS
ANTI-THEFT
HORN
CONNECTOR
MAIN WIRING
HARNESS
CONNECTORS
ANTI-THEFT HORN
CONNECTOR
PCM
CONNECTORS
VIEW
C
NSBU
SWITCH
CONNECTOR
PRNDL
SWITCH
CONNECTOR
LH EXHAUST
GAS SENSOR
CONNECTOR
RH EXHAUST
GAS SENSOR
CONNECTOR
CANISTER
PURGE
CONNECTOR
VIEW
VIEW
E
D
VIEW
B
MANUAL TRANSMISSION SHOWN
VIEW
A
SPEED
SENSOR
CONNECTOR
3
4
A
B
C
E
AUTOMATIC TRANSMISSION SHOWN
TRANSMISSION
SPEED SENDER
CONNECTOR
TRANSMISSION CONNECTOR
5
D
SPEED
SENSOR
ASSEMBLY
FOR CONNECTOR NUMBERS REFER FIG 14 & 43
FOR CONNECTOR NUMBERS REFER FIG 12
FOR CONNECTOR NUMBERS REFER FIG 07
2
1
7
68
10
EARTH TERMINAL
11
9
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 07
13
POWERTRAIN HARNESS V6
ANTI - THEFT
HORN CONNECTOR
VIEW
A
VIEW
D
M.A.F. SENSOR
CONNECTOR
AIR TEMPERATURE
SENSOR CONNECTOR
VIEW
B
D
1
FOR CONNECTOR NUMBERS REFER FIG 14 & 43
FOR CONNECTOR NUMBERS REFER FIG 04
VIEW
C
A/C PRESSURE
TRANSDUCER
CONNECTOR
MAIN WIRING
HARNESS CONNECTORS
A
B
C
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 08
14
POWERTRAIN HARNESS GEN III
VIEW
A
VIEW
B
VIEW
C
VIEW
D
No. 6 INJECTOR
No. 8 INJECTOR
No. 4 INJECTOR
No. 2 INJECTOR
A/C
DIODE
RH IGNITION
MODULE
CONNECTOR
RH COIL
PACK
HARNESS
CONNECTOR
A/C
COMPRESSOR
CONNECTOR
ENGINE
EARTH
TERMINAL
A
C
B
9
8
2
1
3
5
4
6
7
FOR CONTINUATION REFER FIG. 10
D
10 11 12 13
NOT ILLUSTRATED:
COIL PACK CONNECTORS 2, 4, 6 & 8
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 09
15
POWERTRAIN HARNESS GEN III
COOLANT
TEMPERATURE
SENSOR
CONNECTOR
5
VIEW
C
VIEW
B
CANISTER
PURGE
CONNECTOR
LH IGNITION
MODULE
CONNECTOR
2
3
RH COIL PACK
HARNESS
CONNECTOR
NOT ILLUSTRATED:
COIL PACK CONNECTORS 1, 3, 5 & 7
A
B
C
D
IDLE AIR
CONTROL
MOTOR
CONNECTOR
THROTTLE
POSITION
SENSOR
CONNECTOR
No 3 INJECTOR
No 1 INJECTOR
1
4
7
8No 5 INJECTOR
9
No 7 INJECTOR
10
FOR CONTINUATION
REFER FIG. 11
VIEW
A
DEF
16 17 18
VIEW
F
VIEW
E
M.A.P.
SENSOR
CONNECTOR
OIL
PRESSURE
SENSOR
CONNECTOR
CAM
SENSOR
CONNECTOR
12
15
VIEW
D
ENGINE
EARTH
TERMINAL
11
FRONT & REAR
KNOCK
SENSOR
CONNECTOR
19
14
13
6
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
C
A
FIG. 10
16
POWERTRAIN & ENGINE HARNESSES GEN III
VIEW
D
VIEW
E
6
9
12
CRANK
SENSOR
CONNECTOR
SPEED
SENDER
CONNECTOR
OXYGEN
SENSOR
CONNECTOR
(LH SIDE)
REVERSING
LAMP
SWITCH
CONNECTOR
VIEW
B
AUTOMATIC
TRANSMISSION
SPEED
SENDER
CONNECTOR
5
FOR CONTINUATION REFER FIG.11
3
LH OXYGEN
SENSOR
CONNECTOR
NEUTRAL
START &
BACK-UP
SWITCH
CONNECTOR
2
PRNDL
SWITCH
CONNECTOR
1
VIEW
A
VIEW
F
AUTOMATIC
TRANSMISSION
MANUAL
TRANSMISSION
AUTOMATIC
TRANSMISSION
CONNECTOR
REVERSE
BLOCK OUT
CONNECTOR
VIEW
C
RH OXYGEN
SENSOR
CONNECTOR
8
OXYGEN
SENSOR
CONNECTOR
(RH SIDE)
D
F
E
FOR CONTINUATION REFER FIG.11
B
47
10
11
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 11
17
POWERTRAIN HARNESS GEN III
VIEW
G
C
B
A
FOR CONTINUATION REFER FIG.10
E
VIEW
A
M.A.F.
SENSOR
CONNECTOR
3
VIEW
E
COOLANT
LEVEL
SENSOR
CONNECTOR
6
FOR CONTINUATION REFER FIG. 9
D
VIEW
D
FOR CONTINUATION
REFER FIG.12
THEFT
DETERRENT
HORN
CONNECTOR
4
5
8
79
VIEW
C
A/C PRESSURE
TRANSDUCER
CONNECTOR
2
G
VIEW
B
AIR
TEMPERATURE
SENSOR
CONNECTOR
1
MAIN WIRING
HARNESS
CONNECTOR (1)
MAIN WIRING
HARNESS
CONNECTOR (2)
MAIN WIRING
HARNESS
CONNECTOR (3)
MAIN WIRING
HARNESS
CONNECTOR (4)
FOR CONNECTOR NUMBERS REFER FIG. 14 & 43
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 12
18
POWERTRAIN CONTROL MODULE/INTERFACE & CRUISE CONTROL CLUTCH SWITCH
2
1
VIEW
A
MAIN
WIRING
HARNESS
CONNECTOR
CLUTCH
CRUISE
CANCEL
SWITCH
CONNECTOR
BRAKE
CRUISE
CANCEL
SWITCH
CONNECTOR
FOR CONNECTOR NUMBER REFER FIG. 11
POWERTRAIN
CONTROL
MODULE
FOR CONTINUATION REFER FIG. 11
8
9
VIEW
D
POWERTRAIN
CONTROL
MODULE
CONNECTOR
(BLUE)
POWERTRAIN
CONTROL
MODULE
CONNECTOR
(RED)
GEN III
COVER
COOLANT
LEVEL
SENSOR
VIEW
B
POWERTRAIN
CONTROL
MODULE
SUPPORT
BRACKET
B
D
C
FOR CONTINUATION REFER FIG.07 - V6
FOR CONTINUATION REFER FIG.11 - GEN III
A
NO.1 PCM
CONNECTOR
NO.2 PCM
CONNECTOR
NO.3 PCM
CONNECTOR
5
6
7
V6
3
VIEW
C
GEN III
POWERTRAIN
INTERFACE
MODULE
CONNECTOR
POWERTRAIN
INTERFACE
MODULE
4
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
FIG. 13
19
MODEL VU ENGINE COOLING HARNESS V6 / GENlll
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
VIEW
D
ENGINE
COOLING FAN
CONNECTORS
VIEW
VIEW
C
A
ENGINE
COOLING FAN
HARNESS
CONNECTOR
BATTERY
HARNESS
CONNECTOR
1
5
7
2
“V6”
“V6”
“GENlll” “GENlll”
ENGINE
COOLING FAN
HARNESS
CONNECTOR
BATTERY
HARNESS
CONNECTOR
3
4
ENGINE
COOLING FAN
HARNESS
CONNECTORS
VIEW
B
ENGINE COOLING
FAN CONNECTORS
ENGINE COOLING
FAN HARNESS
ENGINE COOLING
FAN HARNESS
6
8
ENGINE
COOLING FAN
HARNESS
CONNECTORS
POWER STEERING
PUMP RESERVOIR
AC
BD
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
FIG. 14
20
MODEL VU MWH - ENGINE COMPARTMENT V6 / GEN III
A
M.W.H. TO BATTERY HARNESS CONNECTOR
M.W.H. TO BATTERY POSITIVE TERMINAL
LH. HORN (2 CONN,S)
LH. FRONT HEADLAMP
RH.HORN(2CONN,S)
RH & FOG LAMP
WASHER PUMP
BRAKE FAILURE WARNING SWITCH
LH. FOGLAMP
LH.F. ABS WHEEL SENSOR
LH. FRONT TURN SIGNAL LAMP
20
24
23
22
21
18
19
17
16
RH. FRONT HEADLAMP
15
14
RH. FRONT TURN SIGNAL LAMP
BODY EARTH
BODY EARTH
ENGINE HARNESS (2)
ENGINE HARNESS (4) (GEN III)
WIPER MOTOR
6ENGINE HARNESS (3)
RH.F. ABS WHEEL SENSOR
ABS HYD.INTEGRATED ECU
RELAY BOX
CRUISE CONTROL ACTUATOR
13
12
11
10
9
8
7
ENGINE HARNESS (1)
5
4
3
2
1
REFER FIG. 01 FOR CLARIFICATION
FOR VIEW & REFER FIG. 15
B
A
B
3
11
15
14
17
72
1
654
8
12
13
16
21
9
10
22
20
19
18
24
23
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 15MODEL VU MWH - ENGINE COMPARTMENT V6 / GEN III
4 TERMINAL MINI RELAY (SMALL)
4 TERMINAL MINI RELAY (LARGE)
5 TERMINAL MICRO RELAY
5 TERMINAL MINI RELAY
HEADLAMP RELAY
(HIGH BEAM)
START RELAY
ENGINE COOLING FAN RELAY
(HIGH SPEED)
FRONT WIPER RELAY
ENGINE CONTROL RELAY
4
7
1
5
10
9
11
2
8
6
3
AB
TO LOCATE VIEWS & REFER FIG. 14
ENGINE COOLING FAN RELAY
(LOW SPEED)
HORN RELAY
A/C RELAY
HEADLAMP RELAY
(LOW BEAM)
FOG LAMP RELAY
FUEL PUMP RELAY
RELAY TYPE
VIEW
A
RELAY BOX
3
8
6
2
1
47
11
BODY TO
COCKPIT
TERMINAL
COCKPIT
TO BODY
TERMINAL
VIEW
B
12
13
10
NOTE :
FOR TERMINAL PROBLEM
IDENTIFY RELAY CONCERNED
9
21
5
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 16
22
MODEL VU
MAIN WIRING HARNESS
INSTRUMENT PAD ASSEMBLY & STEERING
COLUMN NOT SHOWN FOR CLARITY.
FOR STEERING COLUMN M.W.H. CONNECTOR
LOCATIONS REFER FIG 20
16 15 14 13 11 10 2
4
5
6
7
3
22 21
1
20 12 89
17
19
18
FORLOCATIONOFVIEWS
REFER FIG 17
ABC D
FOR CONNECTOR NUMBERS REFER FIG 17
IGNITION LOCK ILLUMINATION
IGNITION KEY EARTH
WIPER/WASHER SWITCH
IGNITION KEY READER
REMOTE RECEIVER
CLOCK SPRING
TURN SIGNAL SWITCH I
TURN SIGNAL SWITCH II
HAZARD SWITCH
BODY CONTROL MODULE (3 CONN'S)
RHF DASH SPEAKER
BODY HARNESS (2 CONN'S)
IGNITION SWITCH
HEADLAMP SWITCH
FOG LAMP (“SS”)
FLASH/DIP SWITCH INTERFACE
DIAGNOSTICS
FUSE PANEL
INSTRUMENTS
CRUISE CANCEL SWITCH
CRUISE CONTROL SWITCH
STOP LAMP SWITCH
TRIP COMPUTER
2
6
4
11
19
14
22
8
1
9
17
5
12
20
15
13
21
16
3
10
18
7
FOR CONTINUATION REFER FIG.18
D
C
B
A
&
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 17
23
MODEL VU MAIN WIRING HARNESS
VIEW
C
CRUISE CANCEL
SWITCH
CONNECTOR
STOP LAMP
SWITCH
CONNECTOR
VIEW
A
FOR CONNECTOR NUMBERS REFER FIG. 16
REFER FIG.16
A B C D
TO LOCATE VIEWS
NOTE :
FOR TERMINAL PROBLEM
IDENTIFY RELAY CONCERNED
DIAGNOSTIC
CONNECTOR
VIEW
B
4
5
6
8910 11
7
12
13
VIEW
D
BODY HARNESS
BODY
HARNESS
CONNECTORS
BODY
CONTROL
MODULE
CONNECTORS
3
2
1
2
1
&
13
12
9
8
7
6
5
POWER SEAT CIRCUIT BREAKER
POWER WINDOW CIRCUIT BREAKER
PARK LAMPS RELAY
FLASHER UNIT
BLOWER FAN RELAY
HEATED REAR WINDOW RELAY
POWER WINDOWS RELAY
BLOWER INHIBIT RELAY
DRIVERS WINDOW RELAY
INTERIOR ILLUMINATION RELAY
10
11
4
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 18
24
MAIN WIRING HARNESS
INSTRUMENT PAD ASSEMBLY NOT SHOWN
FOR CLARITY.
11
13
12
14
16
15
4
5
3
1
2
10 9876
AIR BAG INTERFACE
GLOVE BOX SWITCH (2 CONN'S)
AUTO TRANS. SELECTOR
2
6
4
11
14
8
1
9
5
12
15
13
16
3
10
7
BLOWER MOTOR
BLOWER SWITCH
AUXILIARY POWER OUTLET
LHF DASH SPEAKER
FAN SPEED CONTROL
RADIO BODY EARTH
PASSENGER SIDE AIRBAG INFLATOR
GLOVE BOX LAMP (2 CONN'S)
RADIO
TRUNK LOCK SWITCH
A/C CONTROLS
CELLULAR PHONE/AUXILIARY
AUXILIARY POWER OUTLET ILLUM.
FOR CONNECTOR NUMBERS REFER FIG 12
FOR CONTINUATION REFER FIG 16
POWERTRAIN
CONTROL
MODULE
POWERTRAIN
HARNESS
C
B
A
REFER FIG 19
ABC
TO LOCATE VIEWS
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 19
25
MAIN WIRING HARNESS
REFER FIG 18
ABC
TO LOCATE VIEWS
FOR CONNECTOR NUMBERS REFER FIG 18
BLOWER SWITCH
CONNECTOR
A/C CONTROLS
CONNECTOR
VIEW
A
VIEW
E
1
2
3
FUEL MODE
SWITCH
CONNECTOR
(WITH LPG)
POWER &
ECONOMY
SHIFT SWITCH
CONNECTOR
AUTOMATIC
TRANSMISSION
SELECTOR
HARNESS
CONNECTOR
AUTOMATIC
TRANSMISSION
INDICATOR
ILLUMINATOR
CONNECTOR
DE
AIRBAG
MODULE
BODY
AIRBAG
INTERFACE
CONNECTOR VIEW
C
FOR CONTINUATION REFER FIG. 22
VIEW
D
RADIO BODY
EARTH
TERMINAL
CELLULAR PHONE/
AUXILIARY
CONNECTOR
FAN SPEED
CONTROL
CONNECTOR
VIEW
B
BLOWER MOTOR
CONNECTOR
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 20
26
MODEL VU MAIN WIRING HARNESS
A
B
IGNITION
SWITCH
CONNECTOR
WIPER / WASHER
SWITCH
CONNECTOR
STOP
LAMPS
SWITCH
CONNECTOR DIAGNOSTICS
CONNECTOR
TURN SIGNAL
SWITCH 1 & 2
CONNECTORS
BCM
VIEW
A
CLOCK SPRING
CONNECTOR
DRIVER AIRBAG
INFLATOR
CONNECTOR
HORN
CONNECTOR
VIEW
B
IGNITION LOCK
ILLUMINATION
CONNECTOR
IGNITION
KEY READER
CONNECTOR
IGNITION
KEY EARTH
TERMINAL
CRUISE
CANCEL
SWITCH
CONNECTOR
REMOTE
RADIO
CONNECTOR
2
3
4
1
FOR CONNECTOR NUMBERS REFER FIG. 16
CRUISE CONTROL
CONNECTOR
FUSE PANEL
MAIN
WIRING
HARNESS
CONNECTOR
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 21
27
MAIN WIRING HARNESS
VIEW
C
VIEW
A
INSTRUMENTS
CONNECTOR
VIEW
B
FOR CONNECTOR NUMBERS REFER FIG'S 16, 18 & 45
GLOVE BOX
LAMP
CONNECTORS TRUNK LOCK
SWITCH
CONNECTOR
GLOVE BOX
SWITCH
CONNECTORS
HAZARD
SWITCH
CONNECTOR
TRIP COMPUTER
SWITCH
CONNECTOR
B
A
FOG LAMPS
SWITCH
CONNECTOR
LIGHT
SWITCH
CONNECTOR
C
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 22
28
BODY WIRING HARNESS
DOME LAMP
CONNECTOR
FRONT RH DOOR
CONNECTOR (1)
MAIN WIRING
HARNESS
(2 CONNECTORS)
DOME LAMP
HARNESS
CONNECTOR
2
3
8
5
FOR CONNECTOR NUMBERS REFER FIG 16 & 45
FOR CONNECTOR NUMBERS REFER FIG 25
REFER FIG 29 FOR CLARIFICATION
FOR CONTINUATION REFER FIG 30
BODY
CONTROL
MODULE
CONNECTOR
BODY HARNESS
CONNECTOR
1
4
VIEW
A
SINGLE
CONTACT
SWITCH
FRT DR RHS G/W
FRT DR LHS 6 W
6
7
FOR CONTINUATION
REFER FIG 27 & 48
FOR CONTINUATION
REFER FIG 29
12
EARTH
TERMINAL
HEATED REAR
WINDOW EARTH
CONNECTOR
VIEW
C
15
11
BA
BD
C
B
VIEW
D
3
10
16
14
13
POWER
WINDOW
SWITCH
ASSEMBLY
PARK BRAKE
SWITCH
CONNECTOR
BODY
HARNESS
CONNECTOR
POWER
WINDOW
SWITCH
CONNECTOR
MAIN
WIRING
HARNESS
AIRBAG
INTERFACE
CONNECTOR
BODY
EARTH
TERMINAL
AIR BAG
MODULE
AIR BAG
MODULE
CONNECTOR
AIR BAG
MODULE
EARTH
TERMINAL
9
HEATED REAR
WINDOW
CONNECTOR
VIEW
B
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FOR CONTINUATION REFER FIG 30
FOR CONNECTOR NUMBERS REFER FIG 26
FOR CONNECTOR NUMBERS REFER FIG 25
FOR CONNECTOR NUMBERS REFER FIG 22
FIG. 23
29
BODY WIRING HARNESS
A
FRONT LH DOOR
JAMB SWITCH
CONNECTOR
FRONT LH
DOOR
CONNECTOR
B
11
VIEW
A
VIEW
C
PASSENGER SIDE
PRE-TENSIONER
CONNECTOR
DRIVER SIDE
PRE-TENSIONER
CONNECTOR
DRIVER SIDE
POWER SEAT
CONNECTOR
ANTENNA
CONNECTOR
VIEW
B
SIDE
REPEATER
CONNECTOR
C
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 24
30
S.R.S. WIRING
DRIVER AIRBAG
INFLATOR
CONNECTOR
HORN
CONNECTOR
REMOTE RADIO
CONNECTOR
(IF FITTED)
VIEW
A
PASSENGER
SIDE AIRBAG
PASSENGER SIDE
AIRBAG INFLATOR
CONNECTOR
REFER FIG 25
C
FOR VIEW
FOR CONNECTOR NUMBERS REFER FIG'S 16, 18 & 45
VIEW
B
A
B
C
FOR CONNECTOR NUMBERS REFER FIG 20 & 47
STEERING WHEEL
REMOVED FOR CLARITY
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 25
31
S.R.S. WIRING
FOR CONNECTOR NUMBERS REFR FIG 34
VIEW
2
AIRBAG
MODULE
EARTH
TERMINAL
AIRBAG
MODULE
CONNECTOR
1
AIRBAG
MODULE
FOR CONTINUATION REFER FIG 22
C
C
TO LOCATE VIEW REFER FIG 24
PRE-TENSIONER
CONNECTOR
7LH RH
A
8
FOR CONTINUATION
REFER FIG. 22 & 23
BODY HARNESS
CONNECTOR
POWER SEAT
CONNECTOR
PRE-TENSIONER
CONNECTOR
PRE-TENSIONER
CONNECTOR
LH
LH
RH
RH
VIEW
A
5
3
6
4
DRIVERS POWER SEAT
SHOWN
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
FIG. 26
32
AUDIO SYSTEM
FOR CONNECTOR NUMBERS REFER FIG 16,18 & 45
FOR CONNECTOR NUMBERS REFER FIG 30
VIEW
B
VIEW
D
56
LHF DASH
SPEAKER
CONNECTOR
LH RH
MAIN
WIRING
HARNESS
CONNECTOR
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
B
SIDE
REPEATER
CONNECTOR
ANTENNA
EARTH
TERMINAL
11
910
8
2
POWER
ANTENNA
CONNECTOR
4
LH RH
3
ANTENNA
MOTOR
EARTH
TERMINAL
VIEW
A
BODY
HARNESS
CONNECTOR
FOR CONTINUATION REFER VIEW
RH FRONT DOOR SHOWN
VIEW
E
C
A
D
E
RADIO
CONNECTOR
VIEW
C
1
DOOR SPEAKER
CONNECTOR
POWER ANTENNA
ASSEMBLY
CONNECTOR
POWER ANTENNA
LEAD CONNECTOR
7
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 27
33
MODEL VU & VUII BODY WIRING HARNESS - FUEL SENDER UNIT
B
FRONT
OF
VEHICLE
FUEL TANK
CONNECTOR
FUEL TANK
PUMP
1
VIEW
A
FRONT
OF
VEHICLE
VIEW FOR CONTINUATION
REFER FIG 32
FOR CONTINUATION
REFER FIG 28
FOR CONTINUATION
REFER FIG 22
B
AC
REAR BODY
HARNESS
CONNECTOR
BODY
HARNESS
CONNECTOR
2
3
C
VIEW
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
FIG. 28
34
BODY WIRING HARNESS
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
E
B
A
B
2
1
VIEW
TURN LAMP
CONNECTOR
REVERSING
LAMP
CONNECTOR
RH
RH
D
C
A
VIEW
FOR CONTINUATION
REFER FIG 27
FOR CONTINUATION
REFER FIG 29
E
10
3
11
12
VIEW
TURN LAMP
CONNECTOR
STOP/TAIL
LAMP
CONNECTOR
REAR LAMP
CONNECTOR
BODY
HARNESS
CONNECTOR
LH
LH
LH
LH
9
8
STOP/TAIL
LAMP
CONNECTOR
REVERSING
LAMP
CONNECTOR
LH
LH
7
VIEW
BODY
EARTH
TERMINAL
D
6
4
5
VIEW
REAR LAMP
CONNECTOR
LH TURN
TRAILER
CONNECTOR
(TIE BACK)
BODY
HARNESS
CONNECTOR
RH
RH
C
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
FIG. 29
35
DOME LAMP, HIGH MOUNTED STOP LAMP “SS” & LICENCE PLATE LAMPS
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
R.H. LICENCE
LAMP
CONNECTOR
L.H. LICENCE
LAMP
CONNECTOR
E
C
A
C
A
E
D
VIEW
VIEW
VIEW
2
1
D
VIEW
DOME LAMP
HARNESS
CONNECTOR
HIGH MOUNTED
STOP LAMP
CONNECTOR
ROOF REAR CAP &
CENTRE STOP
LAMP MOULDING
5
6
B
VIEW
DOME LAMP
HARNESS
CONNECTOR
DOME LAMP
CONNECTOR
4
3
B
D
FOR CONTINUATION REFER VIEW
FOR CONTINUATION
REFER FIG 22
FOR CONTINUATION
REFER FIG 28
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 30
36
MODEL VU & VUII DOOR WIRING HARNESS
RH. WINDOW
LIFTER MOTOR
CONNECTOR
RH. SPEAKER
CONNECTOR
DOOR LOCK
SWITCH
CONNECTOR
(R. SIDE ONLY)
LH. WINDOW
LIFTER MOTOR
CONNECTOR
LH. SPEAKER
CONNECTOR
FRONT RH DOOR
FRONT LH DOOR
B
9
RH. DOOR
LOCK
ACTUATOR
CONNECTOR
5
3
LH. DOOR
LOCK
ACTUATOR
CONNECTOR
8
12
13
FOR CONNECTOR NUMBER REFER FIG 22
FOR CONTINUATION REFER FIG 23
LH BODY
HARNESS
CONNECTOR
10
R.H. BODY
HARNESS
CONNECTOR
FRONT
R.H. DOOR
CONNECTOR
VIEW
A
VIEW
B
7
4
POWER
MIRROR
SWITCH
ELECTRIC
MIRROR
ADJUSTMENT
SWITCH
CONNECTOR
A
RH. EXTERIOR
MIRROR
CONNECTOR
1
6
LH. EXTERIOR
MIRROR
CONNECTOR
11
2
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
VIEW
B
RHF ABS WHEEL
SENSOR
CONNECTOR
ABS HYD.
INTERGRATED ECU
CONNECTOR
A
FIG. 31
37
A.B.S. WIRING
VIEW
A
C D E F
FOR CONTINUATION
REFER FIG 33
2LHF
3
1
RHF
ABS WHEEL
SENSOR
(LEFT SIDE SHOWN)
FOR VIEWS REFER FIG 33
FOR CONNECTOR NUMBERS REFER FIG 14 & 43
C
B
MAIN
WIRING
HARNESS
F
E
D
RHF MAIN
WIRING
HARNESS
CONNECTOR
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 32A.B.S. WIRING
A
B
VIEW
A
VIEW
C
REAR WHEEL
SPEED SENSORS
LH RH
FOR CONTINUATION
REFER FIG 27
VIEW
B
3 4
5
1
6
2
BODY
HARNESS
CONNECTOR REAR WHEEL
SPEED SENSOR
CABLE
CONNECTOR
LH
LH
RH
RH
38
C
(LEFT SIDE SHOWN)
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
FIG. 33
39
M.W.H. - FRONT LAMPS, FOG LAMPS & HORNS
VIEW
VIEW
F
E
FOG LAMP
CONNECTOR
MAIN
WIRING
HARNESS
CONNECTOR
2
1
“SS”
D
VIEW
VIEW
C
HORN
CONNECTORS
LH FRONT
HEADLAMP
CONNECTOR
LH FRONT TURN
SIGNAL LAMP
CONNECTOR
RH FRONT TURN
SIGNAL LAMP
CONNECTOR
RH FRONT
HEADLAMP
CONNECTOR
LHF MAIN
WIRING
HARNESS
CONNECTOR
LHF ABS
WHEEL SENSOR
CONNECTOR
DC E F
FOR CONNECTING NUMBERS REFER FIG.14 & 43
DC E F
TO LOCATE VIEWS REFER FIG 31
FOR CONTINUATION
REFER FIG 31
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 34
40
POWER SEAT
FOR CONNECTOR NUMBERS REFER FIG 25
POWER SEAT
MOTOR (2)
CONNECTOR
(FRONT :
UP / DOWN)
POWER SEAT
CONTROL
SWITCH
CONNECTOR POWER SEAT
MOTOR (4)
CONNECTOR
(REAR : UP / DOWN)
6
LH
LH
LH
RH
RH
RH
4 WAY - DRIVERS SEAT
PRE-TENSIONER
CONNECTOR
A
POWER SEAT
CONNECTOR
POWER SEAT
CONNECTOR
PRE-TENSIONER
CONNECTOR
PRE-TENSIONER
CONNECTOR
LH
LH RH
RH
VIEW
A
12
3
5
7910
8
4
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 35L.P.G. WIRING
VIEW
A
FUEL CONTROL
VALVE
CONNECTOR
MIXER
4
VIEW
B
LOCK OFF
SOLENOID
CONNECTOR
CONVERTER
41
VIEW
VIEW
C
D
2
3
6
POWERTRAIN
CONTROL
MODULE
L.P.G.
PATCH
HARNESS
CONNECTOR
L.P.G.
BODY
HARNESS
CONNECTOR
CONTROL
VALVE
HARNESS
CONNECTOR
L.P.G.
POWERTRAIN
HARNESS
CONNECTOR
C
D
B
A
1
5
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 36
42
POLICE PACK - AUXILIARY POWER SUPPLY
GEN III SHOWN
BATTERY
NEGATIVE
CONNECTION BATTERY
POSITIVE
TERMINAL
AUXILIARY
FUSE BOX
VIEW
VIEW
VIEW
AUXILIARY
FUSE BOX
VIEW
VIEW
B
D
C
D
A
E
B
E
EARTH
CONNECTOR (2)
(COLOUR GREY)
EARTH
CONNECTOR (2)
(COLOUR GREY)
EARTH
CONNECTOR (1)
(COLOUR GREY)
EARTH
CONNECTOR (1)
(COLOUR GREY)
BATTERY POWER
CONNECTOR (4)
(COLOUR GREY)
BATTERY POWER
CONNECTOR (4)
(COLOUR GREY)
BATTERY POWER
CONNECTOR (3)
(COLOUR WHITE)
BATTERY POWER
CONNECTOR (3)
(COLOUR WHITE)
2
6
5
1
8
7
10
4
9
3
FUSIBLE
LINKS
V6 SHOWN
V6 & GEN III
C
A
AUXILIARY
FUSE BOX FOR CONTINUATION REFER FIG.01 & 39
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 37
43
MODEL VU
POLICE PACK - INTERIOR ILLUMINATION
VIEW
GLOVE
COMPARTMENT
LAMP
CONNECTOR
C
VIEW
A
FUSE PANEL
CONNECTOR
IN-LINE
FUSE
INTERIOR
LIGHTS
OVER-RIDE
SWITCH
CONNECTOR
VIEW
B
1
3
2
4
FOR CONNECTOR NUMBER REFER SHT 18
B
A
C
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 38
44
TELSTRA - LIGHTS ON
THIS VEHICLE HAS BEEN FITTED WITH A
"HEADLIGHTS ON WITH IGNITION ON"
FEATURE (OPTION T82).
FOG
LAMPS
SWITCH
2
5
4
3
1
LIGHT
SWITCH
CONNECTOR
LIGHT
SWITCH
LIGHTS ON
PATCH
HARNESS
CONNECTOR
MAIN
WIRING
HARNESS
CONNECTOR
MAIN
WIRING
HARNESS
CONNECTOR
FLASH/DIP
SWITCH
INTERFACE
CONNECTOR
LIGHTS ON
PATCH
HARNESS
FOG LAMPS
SWITCH
CONNECTOR
MODULE
FOR CONTINUATION REFER FIG 16 & 45
MODEL VU & VUII
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 39
45
MODEL VUII BATTERY HARNESS V6 / GEN lll
FOR TERMINAL NUMBER REFER FIG.14
7
VIEW
D
MAIN
WIRING
HARNESS
CONNECTOR
BATTERY
HARNESS
CONNECTOR
MAIN
WIRING
HARNESS
RHF ABS
WHEEL
SENSOR
CONNECTOR
1
BATTERY
NEGATIVE
TERMINAL
A
C
B
2
VIEW
A
BODY
EARTH
TERMINAL
MAIN WIRING
HARNESS
BODY EARTH
TERMINAL
FOR CONTINUATION REFER FIG. 60 - V6
FOR CONTINUATION REFER FIG. 61 - GEN III
5
6
VIEW
B
MAIN
WIRING
HARNESS
FUSE PANEL
SUPPLY
BATTERY
POSITIVE
TERMINAL
COOLING
FANS
TERMINAL
4
3
VOLTAGE
SENSE
TERMINAL BROWN
FUSIBLE
LINK WIRE
BLUE
FUSIBLE
LINK WIRE
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 40
46
MODEL VUII BATTERY HARNESS V6
A
B
C
E
G
F
BODY
EARTH
TERMINAL
MAIN WIRING
HARNESS
CONNECTOR
BATTERY
NEGATIVE
TERMINAL
BATTERY
POSITIVE
TERMINAL
VIEW
G
STARTER
SOLENOID
CONNECTOR
STARTER
MOTOR
TERMINAL
VIEW
D
POWER
STEERING
PIPE
ASSEMBLY
VIEW
F
OIL
COOLER
PIPES
VIEW
E
FOR CONNECTOR NUMBERS REFER FIG. 01
ALTERNATOR
CONNECTOR
VIEW
A
ALTERNATOR
TERMINAL
3
24
5
VIEW
B
POWERTRAIN
HARNESS
VIEW
C
ENGINE
EARTH
TERMINAL
ENGINE
MOUNT
RH.SIDE
1
D
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 41
47
MODEL VUII BATTERY HARNESS GEN III
A
C
D
BATTERY
NEGATIVE
TERMINAL
B
MAIN WIRING
HARNESS
CONNECTOR
BODY
EARTH
TERMINAL
BATTERY
POSITIVE
TERMINAL
FOR CONNECTOR NUMBERS REFER FIG. 01
VIEW
E
ALTERNATOR
TERMINAL
3
VIEW
A
ENGINE
EARTH
TERMINAL
1
VIEW
B
STARTER
MOTOR
TERMINAL
4
VIEW
D
E
STARTER
SOLENOID
CONNECTOR
5
VIEW
C
ALTERNATOR
CONNECTOR
2
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
FIG. 42
48
MODEL VUII ENGINE COOLING HARNESS V6 / GENlll
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
VIEW
D
ENGINE
COOLING FAN
CONNECTORS
VIEW
VIEW
C
A
ENGINE
COOLING FAN
HARNESS
CONNECTOR
MAIN WIRING
HARNESS
CONNECTOR
1
5
7
2
“V6”
“V6”
“GENlll” “GENlll”
ENGINE
COOLING FAN
HARNESS
CONNECTOR
MAIN WIRING
HARNESS
CONNECTOR
3
4
ENGINE
COOLING FAN
HARNESS
CONNECTORS
VIEW
B
ENGINE COOLING
FAN CONNECTORS
ENGINE COOLING
FAN HARNESS
ENGINE COOLING
FAN HARNESS
6
8
ENGINE
COOLING FAN
HARNESS
CONNECTORS
POWER STEERING
PUMP RESERVOIR
AC
BD
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
FIG. 43
49
MODEL VUII MWH - ENGINE COMPARTMENT V6 / GEN III
A
REFER FIG. 01 FOR CLARIFICATION
FOR VIEW & REFER FIG. 15
B
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
M.W.H. TO BATTERY POSITIVE TERMINAL
M.W.H. TO BATTERY HARNESS CONNECTOR
25
ENGINE/CONDENSER FAN MOTOR
26
LH. HORN (2 CONN,S)
LH. FRONT HEADLAMP
RH.HORN(2CONN,S)
RH & FOG LAMP
WASHER PUMP
BRAKE FAILURE WARNING SWITCH
LH. FOGLAMP
LH.F. ABS WHEEL SENSOR
LH. FRONT TURN SIGNAL LAMP
ANTI-THEFT HOOD SWITCH (2 CONN,S)
20
24
23
22
21
18
19
17
16
RH. FRONT HEADLAMP
15
14
RH. FRONT TURN SIGNAL LAMP
BODY EARTH
BODY EARTH
ENGINE HARNESS (2)
ENGINE HARNESS (4) (GEN III)
WIPER MOTOR
6ENGINE HARNESS (3)
RH.F. ABS WHEEL SENSOR
ABS HYD.INTEGRATED ECU
RELAY BOX
CRUISE CONTROL ACTUATOR
13
12
11
10
9
8
7
ENGINE HARNESS (1)
5
4
3
2
1
A
B
3
11
15
14
17
72
1
654
8
12
13
16
22
9
10
23
21
20
19
18
26
25
24
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 44MODEL VUII MWH - ENGINE COMPARTMENT V6 / GEN III
AB
TO LOCATE VIEWS & REFER FIG. 14
NOTE :
FOR TERMINAL PROBLEM
IDENTIFY RELAY CONCERNED
50
4 TERMINAL MINI RELAY
4 TERMINAL MINI RELAY
5 TERMINAL MICRO RELAY
5 TERMINAL MINI RELAY
START RELAY
FRONT WIPER RELAY
11
1
ENGINE COOLING FAN RELAY
(HIGH SPEED)
4
HEADLAMP RELAY
(HIGH BEAM)
2
ENGINE CONTROL RELAY
3
9ENGINE COOLING FAN RELAY
(LOW SPEED)
5HORN RELAY
6A/C RELAY
8ANTI-THEFT HORN RELAY
7HEADLAMP RELAY
(LOW BEAM)
10 FOG LAMP RELAY
12 FUEL PUMP RELAY
RELAY TYPE
VIEW
A
RELAY BOX
3
10
7
2
16
5
4
9
8
12
BODY TO
COCKPIT
TERMINAL
COCKPIT
TO BODY
TERMINAL
VIEW
B
13
14
11
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 45
51
MODEL VUII
MAIN WIRING HARNESS
INSTRUMENT PAD ASSEMBLY & STEERING
COLUMN NOT SHOWN FOR CLARITY.
FOR STEERING COLUMN M.W.H. CONNECTOR
LOCATIONS REFER FIG 20
15 14 13 11 10 2
4
5
6
7
3
21 20
1
19 12 89
16
18
17
FORLOCATIONOFVIEWS
REFER FIG 17
ABC D
FOR CONNECTOR NUMBERS REFER FIG 17
IGNITION LOCK ILLUMINATION
IGNITION KEY EARTH
WIPER/WASHER SWITCH
IGNITION KEY READER
REMOTE RECEIVER
CLOCK SPRING
TURN SIGNAL / HI BEAM DIP SWITCH
HAZARD SWITCH
BODY CONTROL MODULE (3 CONN'S)
RHF DASH SPEAKER
BODY HARNESS (2 CONN'S)
IGNITION SWITCH
HEADLAMP SWITCH
FOG LAMP (“SS”)
FLASH/DIP SWITCH INTERFACE
DIAGNOSTICS
FUSE PANEL
INSTRUMENTS
CRUISE CANCEL SWITCH
CRUISE CONTROL SWITCH
STOP LAMP SWITCH
TRIP COMPUTER
2
6
4
11
19
14
8
1
9
17
5
12
20
15
13
21
16
3
10
18
7
FOR CONTINUATION REFER FIG.18
D
C
B
A
&
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 46
52
MODEL VUII MAIN WIRING HARNESS
VIEW
C
CRUISE CANCEL
SWITCH
CONNECTOR
STOP LAMP
SWITCH
CONNECTOR
VIEW
A
FOR CONNECTOR NUMBERS REFER FIG. 16
REFER FIG.16
A B C D
TO LOCATE VIEWS
NOTE :
FOR TERMINAL PROBLEM
IDENTIFY RELAY CONCERNED
DIAGNOSTIC
CONNECTOR
VIEW
B
4
5
6
8910 11
7
12
13
14
VIEW
D
BODY HARNESS
BODY
HARNESS
CONNECTORS
BODY
CONTROL
MODULE
CONNECTORS
3
2
1
2
1
&
13
14
12
9
8
7
6
5
POWER SEAT CIRCUIT BREAKER
POWER WINDOW CIRCUIT BREAKER
PARK LAMPS RELAY
FLASHER UNIT
BLOWER FAN RELAY
HEATED REAR WINDOW RELAY
POWER WINDOWS RELAY
INTERIOR ILLUMINATION RELAY
HAZARD / TURN SIGNALS RELAY
DRIVERS WINDOW RELAY
BLOWER INHIBIT RELAY
10
11
4
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 47
53
MODEL VUII MAIN WIRING HARNESS
A
B
IGNITION
SWITCH
CONNECTOR
WIPER / WASHER
SWITCH
CONNECTOR
STOP
LAMPS
SWITCH
CONNECTOR DIAGNOSTICS
CONNECTOR
TURN SIGNAL
SWITCH 1 & 2
CONNECTORS
BCM
VIEW
B
IGNITION LOCK
ILLUMINATION
CONNECTOR
IGNITION
KEY READER
CONNECTOR
IGNITION
KEY EARTH
TERMINAL
CRUISE
CANCEL
SWITCH
CONNECTOR
FOR CONNECTOR NUMBERS REFER FIG. 16
FUSE PANEL
VIEW
A
CLOCK SPRING
CONNECTOR
DRIVER AIRBAG
INFLATOR
CONNECTOR
HORN
CONNECTOR
REMOTE
RADIO
CONNECTOR
3
4
1
5
2
CRUISE CONTROL
CONNECTOR
DWELL CONTROL
CONNECTOR
MAIN
WIRING
HARNESS
CONNECTOR
MAIN
WIRING
HARNESS
CONNECTOR
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
FIG. 48
54
MODEL VUII
POLICE PACK - INTERIOR ILLUMINATION
VIEW
A
FUSE PANEL
CONNECTOR
IN-LINE
FUSE
INTERIOR
LIGHTS
OVER-RIDE
SWITCH
CONNECTOR
VIEW
B
1
2
3
FOR CONNECTOR NUMBER REFER SHT 18
B
A
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
FIG. 49
55
MODEL VUII - HSV REAR LICENCE PLATE ILLUMINATION - MALOO
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
2
4
1
3
LICENCE
PLATE
ILLUMINATION
CONNECTORS
A
FOR CONTINUATION REFER FIG.27
VIEW
A
5
7
6
REAR LAMP
HARNESS
REAR BODY
HARNESS
CONNECTOR
LICENCE PLATE
ILLUMINATION
PATCH HARNESS
CONNECTOR
LICENCE PLATE
ILLUMINATION
PATCH HARNESS
CONNECTOR
8
REAR
LAMPS
CONNECTOR
85 86 87 88 89 90 91
ZONES
92 93 94 95 96 97 9884
TERMINAL PROBLEMS WIRE/HARNESS PROBLEMS
CONNECTOR BODY PROBLEMS
Code Description Code Description Code Description Code Description Code Description
20
27
28
37
54
58
78
80
99
57
89
01
71
86
92
94
99
Wrong routed
Short circuit
Dry solder connector
Pinched cut
Too short
Splice open circuit
Not connected
Will not lock
Wrong position
Poor earth
Terminal damaged
Dry solder connector
Corroded
Poorly crimped
Not retained
Loose terminal
Wrong part
DO NOT USE FAILURE CODE 50
USE ZONE NUMBER FOR THE LOCATION OF WIRING DAMAGE
WARRANTY
PROCESSING
WARRANTY
PROCESSING
ONLY
GMH
FIG. 50
56
MODEL VUII - HSV HARD TONNEAU ILLUMINATION - MALOO
REFER TO THE
APPROPRIATE SERVICE
INFORMATION MANUAL
C
A
B
VIEW
B
HARD TONNEAU
LIGHTING
PATCH HARNESS
PLUG
HARD TONNEAU
LIGHTING
HARNESS
SOCKET
12
FOR CONN. NUMBERS REFER FIG.45
FOR CONN. NUMBERS REFER FIG.22
BODY
HARNESS
CONNECTOR
STEERING COLUMN
BRACKET OUTER
SUPPORT BRACKET
MAIN
WIRING
HARNESS
CONNECTOR
HARD TONNEAU
LIGHTING
PATCH
HARNESS
CONNECTOR
BODY
HARNESS
CONNECTOR
BODY
HARNESS
PATCH
HARNESS
EARTH RING
TERMINAL
HARD TONNEAU
LIGHTING
PATCH
HARNESS
4
PATCH
HARNESS
TERMINAL
5
6
7
VIEW
C
VIEW
A
HARD
TONNEAU
LAMP
CONNECTORS
3
D
VIEW
D
O/B TERMINAL
REPLACED BY HARD
TONNEAU PATCH
HARNESS TERMINAL