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MODEL SELECTION INDEX
SERVICE TECHLINES - MENU
2000 - SERVICE TECHLINES
BREAKPOINT SUMMARY
SOME MONTHLY HINTS
GROUP 0B - GENERAL
SERVICE TECHNICIAN REFERENCE INFORMATION - ALL
SERVICE TECHNICIAN REFERENCE INFORMATION (UPDATED) - ALL
PIR SUBMISSION PRECAUTION - ALL
P/S OIL COOLER INSTALLATION WHEN FITTING TOW BARS - VT/WH, with V6 ENGINES
FLUID LEAK DIAGNOSIS - ALL MODELS
WH UPGRADE (OPTION A8A) - WH
GROUP 1 - BODY
REAR WINDSCREEN MOULDING DISTORTION "HINT" - VT
REVISED PROCEDURE FOR FITMENT OF REAR DOOR FIXED WINDOW GLASS - VT (Wagon) & WH
DOOR SNIB (LOCK) BUTTON BINDING
REGISTRATION PLATE RATTLE - WH
FRONT SEAT BELT WEBBING CATCHES ON RECLINER/ LUMBAR KNOB - VT, WH
INTERIOR RATTLE NOISE DIAGNOSIS - ALL MODELS (MELBOURNE BASED VEHICLES)
QUARTER WINDOW GLASS – IMPROVING GLASS FIT - VS Utility
WATER LEAK INTO HEADLINING - SB CABRIO
FRONT SEAT BELT WEBBING “CATCHES” ON RECLINER/LUMBAR KNOB/S VT, WH
KNOCK/CREAK FROM FOOTWELL OR STEERING GEAR AREA - VT & WH
DECKLID BOUNCES AFTER OPENING - JR, JS (Sedan)
WATER LEAK INTO HEADLINING - SB CABRIO
FIXED GLASS SEALANT AVAILABILITY - ALL MODELS
FRONT DOOR BELT REVEAL OUTER MOULDING REPLACEMENT - VT
WINDSCREEN “DOT FADE” AREA REVISED - VT, WH
DECK LID HEAVY TO LIFT/WILL NOT STAY OPEN – CAUSED BY POST PRODUCTION SPOILER FITMENT - VT
PLATE - REAR BUMPER FACIA TO QTR PANEL – MODIFIED PART/FITTING INFO. - VT Sedan
CARGO BARRIER ROOF TRIM PLUG DISLODGES - VT WAGON
INSTRUMENT PANEL “CRACK” NOISE - VT, WH
FRONT DOOR LOCK ROD DETACHES FROM LOCK - VS
SAFETY TRIANGLE NOT RETAINING IN BOOT LID - WH
DOOR CHECK LINK SERVICEABILITY - VT Series I & II
FRONT DOOR CHECK LINK NOISE - JR, JS
TOW BAR RATTLE (1600 & 2100Kg TOW BARS) – ADD LOCK SCREW - VS, VT, WH
BOOT (DECK LID) HARD TO CLOSE - JS Sedan
SRS WARNING LAMP ON– DTC’s 36/38 – WATER ENTRY AFTER CLEANING - VT, VX, WH
FRONT SEAT INNER REAR RAIL COVER DISLODGES - VT, WH
REAR LICENCE PLATE ATTACHMENT SCREWS REVISION - VX SEDAN
DOOR HANDLE & LOCK ROD – CO- ORDINATED REPLACEMENTS - VT
HEAT SHIELD FOR DUAL COUPLING PROPSHAFT - 1600 & 2100KG TOW BAR PACKAGES - WH, VX & VT
FRONT SEAT LUMBAR SUPPORT ASM. – REPLACEMENT PROCEDURE - VT, VX, WH (with Lumbar Adjuster)
LOWER DÉCOR PANEL CONTACTS REAR BUMPER FASCIA - VT SEDAN
FRONT CUP HOLDER LATCH REPLACEMENT - WH, VX
INTERIOR REAR VIEW MIRROR LOOSE OR DISLODGES FROM PIVOT - JS, TS
GROUP 2 - HEATING & A/COND.
REVISED EVAPORATOR THERMISTOR POSITION - TF RODEO V6
A/C COMPRESSOR LUBRICANT QUANTITY REVISED - VT & WH; V6 Engines
HVAC VACUUM RESERVOIR “BUZZ” NOISE - JR, JS
A/C PIPE RUBBING ON AIR CLEANER INLET DUCT - JR/JS with A/C
RECIRC & DEMIST SWITCH OPERATION - TS
RADIATOR SEAL FRAME DELETION - TS with A/C
FLUID LEAK DIAGNOSIS - ALL MODELS
ELECTRONIC CLIMATE CONTROL ILLUMINATION GLOBE REPLACEMENT - VT, VX, WH
GROUP 3 - FRONT SUSPENSION
FRONT END ALIGNMENT SPEC. - HSV VT I, VT II & WH GRANGE
STEERING TOE CONVERSION FROM DEGREES/MINUTES TO MILLIMETRES - ALL
WHEEL ALIGNMENT CONVERSION CHART
SQUEAK FROM FRONT SUSPENSION SB
FRONT END ALIGNMENT SPEC. - HSV VT I, VT II & WH GRANGE
RIDE HEIGHT SPECIFICATIONS - RODEO & JACKAROO
GROUP 4 - REAR SUSPENSION
FINAL DRIVE/REAR AXLE OIL - NAME CHANGE - VP, VQ, VR, VS, VT, WH
REAR SHOCK ABSORBER “KNOCK” OR “RATTLE” – UPPER BUSH PREMATURE WEAR - WH
LSD CHATTER NOISE - VT, VX, WH (V8 Engines only)
GROUP 5 - BRAKES
FRONT BRAKE HOSE RETENTION PRECAUTION - VT, WH
ABS WARNING LAMP ILLUMINATES - LHF ABS SENSOR LEAD RETENTION - VT with ABS, & WH
FRONT BRAKE SQUEAL NOISE - TS
BRAKE SQUEAL – ANTI-SQUEAL PASTE REVISION - TS
BRAKE HOSE/CALIPER SEAL RING REPLACEMENT PROCEDURE - TS
GROUP 6A - ENGINE
CRANKSHAFT PULLEY BOLT - RODEO with 4JB1 –T
TURBOCHARGER FAILURE - JACKAROO with 4JX1 –TC
ENGINE FRONT & REAR SEAL INSTALLATION TOOL CAUTION REISSUED - VT, WH (GEN III V8)
ENGINE VIBRATION ON ACCELERATION - JS VECTRA with C22SEL (A/T only)
HOLDEN ENGINE OIL AVAILABILITY - VS, VT, WH
INTERMITTENT COLD STALL - SB with C14NZ
LEAK DETECTION DYE ADDED TO ENGINE OIL - JS, V6
INLET MANIFOLD – ALTERNATIVE PART USAGE - VT & WH with Gen III V8
ALTERED TOOTHED BELT INSTALLATION PROCEDURE - JR, YE - 1997 MY’ WITH X25XE V6 ENGINE
ENGINE COVER RATTLE NOISE - VT & WH with LS1 (Gen III) V8
INTERCOOLER/AIR DUCT OIL CONTAMINATION - DIESEL JACKAROO & RODEO
FLUID LEAK DIAGNOSIS - ALL MODELS
OIL LEAK FROM ENGINE OIL COOLER - YE, JR, JS – all with V6
ACCELERATOR PEDAL - “NOTCHY” FEEL - VT (All V6 Engines)
LOW OIL PRESSURE WARNING (INTERMITTENT) - VT/WH with Gen III V8 Engine
GROUP 6C - ENGINE MANAGEMENT
DTC P0341/ P0342/ P0343 SET - CAM POSITION SENSOR FAULT - VT, WH with GEN III V8
DTC P0335/ P0336 SET - CRANK POSITION SENSOR FAULT - VT, WH with GEN III V8
DTC P0335 - CRANKSHAFT REVOLUTION SENSOR REVISION - TR, JR (4Cyl); JS (4Cyl)
DTC P0340 - CAM SENSOR INCORRECT SIGNAL - TR, JR (4 Cyl), JS (4 Cyl)
DTC P0327 SETTING – KNOCK SENSOR SENSITIVITY REVISION - VT & WH with LS1 (Gen III) V8 engine
CHECK ENGINE LIGHT ILLUMINATING - V6 LPG RODEO
4JX1 DIFFICULT START PRE – CHECK - DIESEL JACKAROO
ENGINE MANAGEMENT SYSTEM - REVISED CALIBRATION DATA - TS with M/T
CALIBRATION REVISIONS AFFECTING STARTING & A/T SHIFTS - VT/WH with Gen III V8
TIMED OVER-RIDE CORRECTION (SIP CD INFO. ERROR) - VT II
LACK OF POWER/POOR RESPONSE FROM ENGINE ON HILLS - VT/WH with V6 (non-S/C) & A/T
TECH 2 COMMUNICATION - SB with C14NZ Engine
GROUP 6K - ENGINE COOLING
LOWER RADIATOR HOSE INSTALLATION PRECAUTIONS - JR, JS (4 Cyl. Engines)
COOLANT SPECIFICATIONS - ALL IGM MODELS
RADIATOR CAP CLEANING & TESTING - VS, VT, VX, WH
COOLANT LEAK FROM CROSS-OVER PIPE HOSE CONNECTIONS - VT/WH with Gen III V8
GROUP 6M - ENGINE FUEL SYSTEM
ENGINE STALL ON DECELERATION/HIGH ENGINE IDLE SPEED - JR, JS with C20SEL or C22SEL Engine
REVISED FUEL FILTER ASSEMBLY - JACKAROO 4JX1 DIESEL
PCV SYSTEM REVISION JS with C22SEL Engine
ENGINE ROUGH IDLE OR HISS NOISE- VT & WH with V6 Engine
HARD STARTING/STALLING – FUEL PUMP FAILURE VT/WH with Gen III V8
HARD STARTING/STALLING - FUEL PUMP FAILURE - VT/WH with Gen III V8
WHISTLE NOISE FROM ENGINE BAY - JR C20SEL, JS C22SEL, JS X25XE
WHISTLE NOISE/DRIVEABILITY COMPLAINTS - JS with X25XE Engine
FUEL PUMP ELECTRICAL CIRCUIT DIAGNOSTIC CHART CORRECTION - VT/VX (non-S/C V6)
ENGINE STALL ON DECELERATION OR HIGH ENGINE IDLE - JR, JS, with C20SEL or C22SEL Engine
GROUP 7A - MANUAL TRANSMISSION AND CLUTCH
M/T OIL SPEC. REVISION - JS, JR, TR, TS, SB
M/T NOISE - HSV VT with GEN III & MM6 M/T
CHECKING M/T LUBRICANT LEVEL - VT with LS1 (Gen III) V8 & M/T
M/T REVERSE LAMP SWITCH FAILURE - SB, TR, TS, JR, JS, YE (M/T)
MAN. TRANS. OIL AVAILABILITY - JS, JR, TR, TS, SB
M/T GEARSHIFT ADJUSTMENT - JS with F23 M/T
FLUID LEAK DIAGNOSIS - ALL MODELS
CLUTCH FLUID RESERVOIR CAP REPLACEMENT - VS, VT
GROUP 7B - AUTOMATIC TRANSMISSION
A/T COOLER HOSE RETENTION - JS with A/T
A/T REPLACEMENT REQUIREMENT - COOLER FLUSH & FLOW RATE CHECK - VR, VS, VT, WH
IGNITION KEY REMOVAL DIFFICULTY - JR, JS with A/T
A/T EXTERNAL OIL COOLER DELETION - VT, WH (with V6 & A/T)
OIL LEAK FROM A/T REAR SEAL - VS, VT, WH
A/T ELECTRICAL CONNECTOR “LIMITED” REPAIR PROCEDURE - VR, VS, VT
FLUID LEAK DIAGNOSIS - ALL MODELS
GROUP 8 - FUEL TANK & EXHAUST
FUEL TANK/CAP REPLACEMENT REQUIREMENT - JR (All), JS (Hatch)
FUEL ODOUR IN HIGH AMBIENT TEMPERATURES - SB with C14SE Engine
KNOCK NOISE FROM EXHAUST ON COLD START - JR, JS, with 4 Cyl. Engine
FUEL TANK/CAP REPLACEMENT REQUIREMENT - TR
KNOCK NOISE FROM EXHAUST ON COLD START - JR, JS
GROUP 9 - STEERING
POWER STEERING HOSE RETENTION - VT, WH with GEN III V8
STEERING COLUMN INSTALLATION PROCEDURE - TS
STEERING WHINE NOISE - TS (TRW Steering Gear)
P/S OIL COOLER INSTALLATION WHEN FITTING TOW BARS - VT/WH, with V6 ENGINES
KNOCK/CREAK FROM FOOTWELL OR STEERING GEAR AREA - VT & WH
POWER STEERING PUMP FRONT DRIVE SHAFT SEAL LEAKS – SEAL REPLACEMENT - VS, VT, WH
GROUP 12 - CHASSIS ELECTRICAL
POOR AM RADIO RECEPTION - JS
TURN SIGNAL LAMPS INOPERATIVE AT LOW AMBIENT TEMPS. - VT
SPEED SIGNAL CONVERTER MODULE - JS (non-ABS)
POOR AM RADIO RECEPTION – TURN SIGNAL RELAY INTERFERENCE - JS
INSTRUMENT CLUSTER - TRIPMETER FUNCTION - JR, JS
INSTRUMENT PROGRAMMING - TRIPLE WINDOW TYPE - VT
ACCESSORY POWER SOCKET LOOSE - VT, WH
CRUISE CONTROL “DROP-OUT” - VS UTILITY
CRUISE CONTROL INOPERATIVE - HINT - VR, VS, VT
IGNITION KEY REMOVAL DIFFICULTY - JR, JS with A/T
HIGH CURRENT DRAW/FLAT BATTERY – REAR DEMISTER RELAY STICKING - JR, JS
FUEL GAUGE INACCURACY - UES FRONTERA
RADIO INOPERATIVE – DIAGNOSIS PRECAUTION - GMC TC/TK Light Truck (Ambulance)
ANTI THEFT/KEYLESS ENTRY DIAGNOSIS - JACKAROO
CENTRE HIGH MOUNTED STOP LAMP WARPAGE JS Series II, Sedan & Hatch
REAR WIPER LINKAGE LOCK-UP - VT Wagon
6 DISC CHANGER SKIPPING CD’s - WH
SPEEDO “PPK” PROGRAMMING - VT, VX, WH
HSV LEVEL RIDE SUSPENSION – FUSE LOCATIONS - VT II & WH
CONDENSATION IN HEADLAMPS – HEADLAMP CLEARANCE ADJUSTMENT PROCEDURE - TS
WIRING ABRASION – INTERMITTENT FAULTS - VT, WH
DOOR LOCK ACTUATOR WIRING DIAGRAM - VS with VT LOCK ACTUATORS
INSTRUMENT CLUSTER LENS REPLACEMENT - TS
ELECTRONIC CLIMATE CONTROL ILLUMINATION GLOBE REPLACEMENT - VT, VX, WH
CRUISE CONTROL “CLUNK” NOISE ON ENGAGE/DISENGAGE - WH, VT, VX
BLAUPUNKT SECURITY CARD – REPLACEMENT CARDS - JS, TS, SB
REAR WIPER INOPERATIVE - TS Hatch
COOLING FAN FUSIBLE LINK HOLDER – REMOVAL OF ASSEMBLY TAPE - VT VX WH