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MODEL SELECTION INDEX
SERVICE TECHLINES - MENU
2001 - SERVICE TECHLINES
BREAKPOINT SUMMARY
SOME MONTHLY HINTS
GROUP 0B - GENERAL
SERVICE TECHNICIAN REFERENCE INFORMATION - ALL
MUDFLAPS (REAR MOULDED) – MOUNTING HOLE CORRECTED - VX
TOW BAR RATTLE (1600/2100kg) – ADD LOCK SCREW - VS, VT, WH
15,000KM SERVICE COUPON CORRECTION - TT Zafira/XC Barina
TECH 1 REPAIRS – “REMINDER” - ALL
FACTORY FITTED LPG – PRE-DELIVERY CONNECTION REQUIREMENT - WH, VX, VU – All with LPG
REPAIR PROCEDURE FOR FAULTY TECH 2 DIAGNOSTIC TOOLS - ALL
TAS CASE CLOSURES - ALL
BREAKPOINT INFORMATION - ALL
DRIVELINE NOISE, VIBRATION REPORT FORM - VT,VX,VU,WH
WATER ENTRY INTO ELECTRICAL CONNECTORS IN ENGINE BAYS - ALL
DRIVELINE NOISE & VIBRATION REPORT FORM - VT,VX,VU,WH
GROUP 1 - BODY
REAR SIDE SEAT BELT ESCUTCHEON REPLACEMENT - VT, VX
SHORTENING OF TONNEAU FLOOR DRAIN TUBES - VU
PAINT ABRASION FROM TONNEAU FINGER LOOPS - VU
TONNEAU NOISE CONCERNS – CUSTOMER ADVICE - VU
GLOVE COMPARTMENT SLIDER BOW REPAIR/S - TS
INSTRUMENT PANEL “CREAK” NOISE - VX, VU, WH
CONSOLE CAP DISLODGES - VT, VX
FRONT SEAT LUMBAR SUPPORT ASM. – REPLACEMENT PROCEDURE - VT, VX, WH (with Lumbar Adjuster)
FRONT DOOR WINDOW REGULATOR SQUEAK/SQUEAL NOISE - TS
FRONT WINDOW REGULATOR KNOCK NOISE - TS
ROOF FINISHER MOULDING END CAP DISLODGES - VT Sedan, VX Sedan
FRONT SEAT LUMBAR SUPPORT ASM. – REPLACEMENT - VT, VX, WH
WATER ENTRY INTO FOOTWELL - TS (Astra)
FRONT WIPER BLADES-NOISY - XC BARINA
FRONT SEAT BACK PANEL RETAINING CLIPS BREAK - VT, VX, VU, WH
DOOR CHECKLINK BOLTS LOOSE - TS
WINDSCREEN WASHER NOZZLE AIM INCORRECT - VX, VU, WH
SQUEAKS & RATTLES RESULTING FROM WINDOW TINTING - VT, VX, WH, VU
FIXED WINDOW CREAK OR RATTLE - TS 3 DOOR HATCH
GROUP 2 - HEATING & A/COND.
AIR CONDITIONING SERVICE - TF RODEO (APPROVED IMPCO GAS FITTED)
A/C DISCHARGE MUFFLER PIPE INSULATION - TS
EVAPORATOR FREEZE UP - UBS JACKAROO
THUMP NOISE FROM HEATER or A/C CASE (MODE DOOR SLAMMING) - VT/ VX/ WH all with ECC
RADIATOR DAMAGED BY A/C DISCHARGE PIPE MUFFLER - TS with X18XE1 engine & A/C
HEATER CORE & RADIATOR FAILURES CAUSED BY LACK OF COOLING SYSTEM SERVICE - V & W MODELS
AMBIENT TEMPERATURE SENSOR MALFUNCTION – WATER ENTRY - VT, VX, WH
ELECTRONIC CLIMATE CONTROL ILLUMINATION GLOBE REPLACEMENT - VT, VX, WH
THUMP NOISE FROM HVAC CASE (MODE DOOR SLAMMING) - VT/VX/WH with ECC
GROUP 3 - FRONT SUSPENSION
FRONT CROSS MEMBER MOUNTING BOLT REVISION - WH, VT, VX
FRONT STRUT “GRINDING” NOISES WHEN TURNING –STONES/DIRT ENTRY - VT, VX, VU, WH
SHOCK ABSORBER LEAKAGE - UBS JACKAROO
SPRING BLOCK REMOVAL DURING PRE-DELIVERY CHECK - XC SRi
FRONT HUB DUST CAPS DELETED - XC MODEL YEAR 2002
GROUP 4 - REAR SUSPENSION
PREMATURE REAR TYRE WEAR - JR, JS
REAR SHOCK ABSORBER LEAK DIAGNOSIS - WH, VT, VX, VU
LSD CHATTER NOISE - VT, VX, WH, all with V8
SHOCK ABSORBER LEAKAGE - UBS JACKAROO
PREMATURE REAR TYRE WEAR - JR, JS
LSD “CHATTER” NOISE – UPDATE - VS, VT, VX, VU, WH
REAR WHEEL BEARINGS –WATER ENTRY - XC
GROUP 5 - BRAKES
BRAKE COMPONENT ‘ASSEMBLY’ FLUID - ALL (HINT)
REAR BRAKE SQUEAL - RODEO (4x4 and V6 4X2)
BRAKE SHUDDER DIAGNOSIS - VT, VX, WH, VU
BRAKE SQUEAL RECTIFICATION - TS – Non-ABS models only
GROUP 6A - ENGINE
ENGINE IDLER PULLEY “RINGING” - VT, VX, WH (V6 Normally aspirated)
FLYWHEEL MACHINING - VT, VX, VU; all Gen3 & M/T
EXHAUST MANIFOLD ATTACHING NUT TORQUE - TS with Z18XE Engine
TIMING BELT INSTALLATION OR REPLACEMENT - UBS, UES, TFS – All with V6
ENGINE DRIVE BELT SQUEAL - Gen III V8 - VT, VX, WH, VU
OIL PAN TRANSFER COVER O RING REPLACEMENT - WH, VT, VX, VU; with Gen3 Engine
INLET MANIFOLD GASKET LEAKS (CRACKING) - ALL ISUZU V6 ENGINES
ENGINE COVER RATTLE - VTII,VX & WH with Gen III V8
GROUP 6C - ENGINE MANAGEMENT
ENGINE SURGING – SUSPECT EGR VALVE - TS & X18XE1 Engine
ENGINE IDLE VIBRATION - VT, WH, Gen III Auto - Standard Engine
4JX1 INTAKE THROTTLE VALVE STICKING - DIESEL JACKAROO (UBS)
TECH 2 FLASH PROGRAMMING PRECAUTIONS - ALL
DTC’s P1571 & C74 SET - TRAC/PCM LIGHT “ON” - VX, VU, WH with V6 & ETC
ENGINE IDLE VIBRATION VT, WH, VX, VU, - Gen III A/T (Standard Engine)
ENGINE IDLE VIBRATION - VT, WH, VX, VU, - All with Gen III & A/T (Standard Engine)
PCM FLASH PROGRAMMING CAUTION - VT, VX, VU, WH
IACV (STALL) CAL IN TIS CD 21 - JR/JS with 4 Cyl Engine
ENGINE IDLE VIBRATION - VT, WH, VX, VU, - All with Gen III & A/T (Standard Engine)
INTERMITTENT NO-START & DTC P1612 or P1613 LOGGED IN ECU - TS - Model Year 2001 with Z18XE Engine ONLY
LHS O2 SENSOR CONNECTOR - WATER ENTRY - VTII, VX, VU, WH – All with GEN3 & A/T
THROTTLE POSITION SENSOR – WATER ENTRY - SB with C14SE engine
CRANK ANGLE SENSOR INSTALLATION PRECAUTION - JS 4 Cyl.
ENGINE STALL DIAGNOSIS NON - IACV RELATED CAUSES - JR, JS, C20SEL, C22SEL
ENGINE STALL AT IDLE OR HIGH ENGINE IDLE SPEED - JR, JS, C20SEL, C22SEL
ROUGH IDLE, LOSS of POWER, STALL DURING IDLE and HARD to RESTART - DTC P0400 SET - XC with Z14XE
INTERMITTENT NO-START & DTC P1612 or P1613 LOGGED IN ECU - XC SRi - Z18XE Engine
GROUP 6K - ENGINE COOLING
CHANGE TO “DEXCOOL”COOLANT IN ALL OPEL VEHICLES FROM MODEL YEAR ‘01 - TS, JS, SB Combo, TT, XC
GROUP 6M - ENGINE FUEL SYSTEM
AIR IN FUEL - 4JX1DIESEL JACKAROO (UBS)
INJECTOR REWORK - UBS JACKAROO 4JX1 DIESEL
4JX1 RAIL PRESSURE CONTROL VALVE DIAGNOSIS - DIESEL JACKAROO (UBS)
RUNNING ROUGH - MISFIRE - JACKAROO (4JX1 DIESEL ENGINE)
INJECTOR CALIBRATION - JACKAROO (4JX1 DIESEL ENGINE)
FACTORY FITTED LPG – PRE-DELIVERY CONNECTION REQUIREMENT - WH, VX, VU – All with LPG
LPG KIT INSTALLATION FLASH PROGRAMMING CONCERNS - VX
IACV (STALL) CAL IN TIS CD 21 - JR/JS with 4 Cyl Engine
GROUP 6Y - ENGINE ELECTRICAL
REVISED ALTERNATOR REGULATOR - VS/VT/VX/VU with V6 Engines
SPARK PLUG LEADS DAMAGED DURING REMOVAL - V & W ALL
GROUP 7A - MANUAL TRANSMISSION AND CLUTCH
CLUTCH PEDAL HEIGHTS - 1998 & ONWARD - JACKAROO, RODEO AND FRONTERA
CLUTCH MASTER CYLINDER PUSH ROD ADJUSTMENT PRECAUTION - VT, VX, VU – All with M/T
GROUP 7B - AUTOMATIC TRANSMISSION
LIGHT COMMERCIAL VEHICLE INTEGRATION INTO HOLDEN - UBS, TF, UT, Suburban
A/T SHIFTER ASSEMBLY – UNNECESSARY REPLACEMENT - VT, VX, VU, WH
GROUP 8 - FUEL TANK & EXHAUST
ENGINE SURGING – SUSPECT EGR VALVE - TS & X18XE1 Engine
ENGINE IDLE VIBRATION - VT, WH, Gen III Auto - Standard Engine
ENGINE HESITATION/STALL AT LOW FUEL LEVELS - JS
EXHAUST NOISE IN THE PASSENGER COMPARTMENT - JR & JS with V6
ENGINE IDLE VIBRATION - VT, WH, VX, VU, - All with Gen III & A/T (Standard Engine)
ENGINE IDLE VIBRATION - VT, WH, VX, VU, - All with Gen III & A/T (Standard Engine)
ENGINE IDLE VIBRATION - VT, WH, VX, VU, - All with Gen III & A/T (Standard Engine)
FUEL GAUGE- READS INCORRECTLY - VT, VX, VU, WH
FUEL FILTER REMOVAL INSTRUCTIONS - VT, VX, VU, WH
GROUP 9 - STEERING
STEERING GEAR INNER TIE ROD CLUNK NOISE - VT, VX, WH
POWER STEERING HOSES - FLUID LEAKS AT CLAMP CONNECTIONS - VT, VX, WH
STEERING WHEEL RETAINING BOLT TORQUE REQUIREMENT - TS
REMOVING PULLEYS & HUBS FROM POWER STEERING PUMPS – REPAC RETURNS PRECAUTION - VS, VT, VX, VU, WH
STEERING GEAR INNER TIE ROD CLUNK NOISE - VT, VX, WH
DRIVERS AIR BAG - REVISED MOUNTING TO STEERING WHEEL - VX,VU, WH
STEERING GEAR INNER TIE ROD CLUNK NOISE - VT, VX, WH
STEERING GEAR SQUEAK - JR, JS, JS II
GROUP 10 - WHEELS AND TYRES
PREMATURE REAR TYRE WEAR - JR, JS
TYRE CARE – BRIDGESTONE SO2 TYRES - HSV
SPARE WHEEL HOIST RATCHET DISENGAGEMENT DUE TO INCORRECT OPERATION - VS, VU
PREMATURE REAR TYRE WEAR - JR, JS
GROUP 12 - CHASSIS ELECTRICAL
FUEL PUMP AND LOW BEAM HEADLAMP RELAY FAILURES - VT, WH, VX
ENGINE HESITATION/STALL AT LOW FUEL LEVELS - JS
REVISED EARTH STRAP ROUTING - JR, JS Series I, 4 Cyl Models
BODY CONTROL MODULE - LOCK UP - VTII, VX
REMOTE KEY AND KEY READER DIAGNOSIS - VT/WH
HEADLAMP FOGGING OR WATER ENTRY - VX
STOP LAMP SWITCH REVISION - JS, TS
BODY CONTROL MODULE REPLACEMENT DUE TO A ‘LOCK UP’ CONDITION - VTII, VX
SPEEDO “PPK” PROGRAMMING - VT, VX, WH, VU
NEW INSTRUMENT CONFIGURATION PROGRAMMING - VT, VX
6 DISC CHANGER SKIPPING (10 DISC CHANGER TEMPLATE INFO.) - WH
BOOT RELEASE, TURN SIGNAL, HAZARD WARNING INOPERATIVE (FUSE 7 FAILURE) - VT, VX, WH
STOP LAMP SWITCH REVISION - JS, TS
CENTRE HIGH MOUNTED STOP LAMP WARPAGE - TS
TURN SIGNAL FUSE BLOWN - “DIAGNOSIS HINT” - VU & VX Wagon
RADIO PROBLEM DIAGNOSIS GUIDE - ALL
FUEL PUMP INTERCONNECT CONNECTOR - VS, VT, VX, WH
BATTERY REMOVAL PROCEDURE - XC
FUEL GAUGE- READS INCORRECTLY - VT, VX, VU, WH
KEY READER FAULTS - VS, VT, VX, VU, WH
RETURNED ANTENNA ASSEMBLIES - VT, VX, VU, WH
RECEIVER/SUNSENSOR MALFUNCTION- HIGH AMBIENTS - VT, VX, WH
STOP LAMP SWITCH REVISION - JS, TS
HEADLAMP FOGGING OR WATER ENTRY - VX, VU
IGNITION KEY - LOSS OF SYNCHRONISATION - XC, TS, JS, TT
AIRBAG WARNING LIGHT ILLUMINATED - DTC 31 - SB, TS & JR/JS
REAR WIPER INOPERATIVE - TS (Hatch)
TRANSPONDER AVAILABILITY - ALL OPEL MODELS with IMMOBILISERS
ELECTRONIC CLIMATE CONTROL ILLUMINATION GLOBE REPLACEMENT - VT, VX, WH
INSTRUMENT CLUSTER WARNING LAMPS ILLUMINATE, SPEEDOMETER or TACHOMETER DROPS to ZERO - JS with 2.2L engine
BCM MALFUNCTION DUE TO WATER ENTRY - VT, VX, VU, WH
