holden.wiki

• MODEL SELECTION INDEX
• SERVICE TECHLINES - MENU
• 2003 - SERVICE TECHLINES
  • BREAKPOINT SUMMARY
  • MONTHLY HINTS
  • GROUP 0B - GENERAL
    • Service Techlines “On-Line”
    • Quick Connect Fittings - All
    • Answering Customer Queries About Fuel Consumption Labelling On New Vehicles - Passenger Vehicles
    • Service Techline Numbering System - All
    • Built Date Explained - All Imported Vehicles – XC, TS, TT, JS, ZC, UES, UBS, RA, YG
  • GROUP 1 - BODY
    • Door Checklink Bolts Loose - TS, TT, JS, XC
    • Gen III Idle Boom In Drive - Radiator Contacts Mounting Bracket - VT, VX, VU, VY, V2, WH Gen III with A/T
    • White Marks On Interior Trim - All Models
    • New Body Repair Procedure - MIG Brazing (Approved Equipment Suppliers) - ZC Vectra
    • Roof Joint Moulding Loosens/Detaches From Roof - VY Ute
    • Water Leak Into Foot Well - V2
    • Console Storage Compartment Lid Broken - VY
    • Rear Door Hard To Close, Water Leak Or Seal Alignment - VY Sedan And Wagon
    • Front Door Wind Noise - V2, VY, WK
    • Adhesive Residue On New Vehicles As Delivered From Port Of Entry - TS, XC, ZC
    • Glovebox Lid Distorted - VY
    • Rear Décor Panel Condensation - WH
    • Tow Bar Attaching Bolts - VY Regular Cab
    • Cabin – Dust Entry - VU, VY Utility
    • Seat Height Adjuster Inoperative – Disengaged Thread - VX, VY, V2, VU & WH
    • Insufficient Clearance Between Tow Ball And Number Plate Support - VY Regular Cab fitted with Triple M tray
    • Front Bumper Extension (Skirt) Loose or Detached - XC, TS, TT
    • Drivers Seat Squeaks in Fully Down Position - VY built from April ‘03
    • Windnoise due to Gap in External Rearview Mirror Mounting Base - V2
    • Drivers Footrest Loose - ZC
    • Soft Tonneau Cover Rattle - VU, VY Ute
    • Cabin Boom In Speed Range from 80 – 100 Km/h - VY Reg. Cab, VY Crew Cab, with V6 A/T
    • Alloy Pad Detaches from Accelerator Pedal - TS Models with Alloy Pedals
  • GROUP 2 - HEATING & AIR CONDITIONING.
    • Loss of ECC Temperature Memory - VX, WH and V2 built after Aug. 2001
  • GROUP 3 - FRONT SUSPENSION
    • Stabiliser Bar Drop Link Upper Joint Bush Splits - VT, VX, VU, VY, WH
    • Front Suspension Noisy – Strut Dust Cover Fouls On Strut Tube - TS Astra
    • Front Spring Chock Removal - Various Models
  • GROUP 4 - REAR SUSPENSION
    • Knock Or Thud Noise Under Heavy Acceleration From Rest - VY Gen 3 & M/T
    • Rear Wheel Hub to Stub Axle Nut Replacement Guidelines - XC Barina with rear disc brakes
    • Propshaft Front Coupling Improvements - VTII GenIII & M/T, Sedan & Wagon
    • Access To Differential Oil Filler Plug - VY Regular Cab
    • Rear Disc Brake Scraping Noise - VY Regular Cab
    • Rear Disc Brake Scraping Noise - VY Regular Cab & Crewman
    • Cabin Boom In Speed Range from 80 – 100 Km/h - VY Reg. Cab, VY Crew Cab, with V6 A/T
  • GROUP 5 - BRAKES
    • Brake Pipe Vibrates/Rattles During ABS Self Test - VTII, VX, VU, VY, WH
    • Brake And Clutch Fluid Colour Changed In Production - VY, V2, WH
    • Park Brake Scrape - VT, VX, VY, VU, V2, WH
    • Rear Disc Brake Scraping Noise - VY Regular Cab
    • ABS Replacement - V & W
    • Rear Disc Brake Scraping Noise - VY Regular Cab & Crewman
  • GROUP 6A - ENGINE
    • Rocker Arm Bolt Sealing - HSV Gen III V8 – 300Kw Version
    • Gen III Idle Boom In Drive - Radiator Contacts Mounting Bracket - VT, VX, VU, VY, V2, WH Gen III with A/T
    • Engine Cover to Clutch Hose Rattle - VT, VX, VU, V2 with LS1 (Gen III) V8
    • Engine Cover Rattle Noise - V & W Models with LS1 (Gen III) V8
    • Hydraulic Lifter Noise - Gen III V8 Engine
    • Engine Oil Dipstick Revision - VY Series II with V6
    • Oil Sender Adaptor Fouls On HSPO Oil Filters - HSV vehicles with optional gauges
  • GROUP 6C - ENGINE MANAGEMENT
    • New TIS Option Available – “Default To LPG On Startup” - VY & LPG, Sedan & Ute
    • Engine Stall At Idle Or High Engine Idle Speed - JR, JS, C20SEL, C22SEL TR GSi X20XEV
    • DTC P0335 sets, CEL Illuminates - TS with Z18XE engine
    • DTC P0601 Sets After SPS Programming Using TIS 2000 CD Version 42 & 43 - VY V6 Cab Chassis
    • Reflash Procedure Precaution - TS & XC with Z18XE Engine
    • DTC P0403 & P1405 set after Reprogramming ECU - XC SRi (Z18XE engine)
  • GROUP 6K - ENGINE COOLING
    • Change To Upper Radiator Shroud Attachment on LHS - VTII, VX, VY, VU, V2, All with Gen III
  • GROUP 6Y - ENGINE ELECTRICAL
    • Accessory Drive Belt Tensioner Rattle/Noise - TR with C16SE, C18SEL, X20XEV engine; TS with X18XE1 or Z18XE engine
  • GROUP 7A - MANUAL TRANSMISSION AND CLUTCH
    • Clutch Fluid Discolouration - VX,VU,V2
    • Clutch Pedal “Low” – Correct Bleeding Procedure - V car with Gen III V8 & M/T
    • Brake And Clutch Fluid Colour Changed In Production - VY, V2, WH
    • Unable To Select Gears - VT,VX,VU,V2,VY with Gen III M/T
    • Clutch Master Cylinders with Adjustable Pushrods - Precaution - VT, VX, VU, MY 2002 V2 – All with M/T
    • Gear Lever Rattle Caused By Remote Shifter Linkage - VTII, VX, VU, VY, V2 with Gen III M/T
    • Clutch Bleed Screw Correct Torque - All with Gen III V8 & MM6 M/T
    • Gear Shift Lever Rattle/Buzz caused by - Knob and/or - Remote Shifter Linkage - VTII, VX, VU, VY, V2, with Gen III M/T
    • Recommended Lubricant For Clutch Pedal Squeak - VT, VU, VX, VY Series 1 – Manual Trans.
    • Clutch Pedal Low or Clutch Not Disengaging Due to Air In Hydraulic System - All with Gen III V8 & MM6 M/T
    • Gear Shift Lever Rattle/Buzz caused by - Knob and/or - Remote Shifter Linkage - VTII, VX, VU, VY, V2, with Gen III M/T
    • Gear Shift Lever Rattle/Buzz - (Shifter Linkage Repair) - VTII, VX, VU, VY, V2, with Gen III & M/T
  • GROUP 7B - AUTOMATIC TRANSMISSION
    • New Control Valve Body, Spacer Plate & Gaskets For 4l60-E Auto. Trans. - All V & W with 4L60-E
    • SRTA A/T Exchange Transmission Fitting Precaution - V & W – with V8 Engine
    • Automatic Transmission Filler Plug Warning - ZC Vectra
    • Rattle Inside Vehicle (Transmission Selector Cable) - TS with A/T
    • TCC Engagement Shudder - JS with C22SEL Engine
  • GROUP 8 - FUEL TANK & EXHAUST
    • MRA Removal Tool Modifications - VT, VX, VY, V2, WH, WK
    • Front Exhaust Pipe Heat Shield Vibrates - WK with Gen III
    • Front Exhaust Pipe Heat Shield Vibrates - WK with Gen III
  • GROUP 9 - STEERING
    • Ignition Key Jams In Off Position Or Is Difficult To Turn from Off Position - TS Astra
    • Power Steering Reservoir Retention - VY with V6
    • Steering Column Buzz- Height Adjusting Spring Vibrates - All V & W Models
    • Ignition Key Jams In Off Position Or Is Difficult To Turn from Off Position - TS, TT, XC Barina/Combo with “S” Profile Igniti
    • P/S Pump Pulley Replacement - All with Gen III V8
    • Removing Pulleys & Hubs From Power Steering Pumps Returned To Repac - VX, VU, V2, VY, WH
    • Steering Gear Squeak - JR, JS, JS II
    • Power Steering Rack Bellows Heat Affected - V & W with Gen III engine
  • GROUP 10 - WHEELS AND TYRES
    • Wheel Nut Usage - Alloy & Steel Wheels - All V & W
  • GROUP 12 - CHASSIS ELECTRICAL
    • Glove Box Light Stays on with Glove Box Lid Closed - VY
    • Horn Intermittently Stays On - VY
    • Instrument Cluster DTC 8 (New Vehicles Only) - VY Ute without ABS / ETC
    • Stop / Tail Light Globe Failure - VX / WH / V2 / VY
    • Poor AM Radio Reception – Antenna/Power Leads Loose At Amplifier - TS Convertible
    • Holden Assist (Telematics) Clarification of Modes of Operation - VX / V2 / WH / VY
    • Body Control Module- Lock Up / Buzz - VT / VX / VU and V2 (CV6 only)
    • Entertainment System Additional Code Indexes - VY, V2 Series II
    • Antenna Extends and Radio Turns on by Itself - VY / V2 Series II
    • Tech 2 Unable to Communicate with Instrument Cluster - V2 Series 2 (CV8 only)
    • Radio Volume - Erratic Operation Intermittently - VY / V2 Series II
    • Battery Discharge -Telematics - VX / WH / V2 Series 1
    • Holden Assist (Telematics) GPS Location Difficulties On Initial Activation - V2II / VY / WK
    • Entertainment System Code Index - ZC Vectra
    • Instrument Cluster Lens Replacement - All
    • Battery Replacement During Warranty - VTII / VU / VX / V2 / VY / WH
    • Central Door Locking - Poor Range - MY02 TS Convertible
    • New Entertainment System Code Index - VY, V2 Series II
    • Blaupunkt Audio Head Unit Displays “MECH ERROR” and Won’t Accept CD’s - VY / V2II / WK (Six stack CD only)
    • Radio Popping Noise - ZC
    • Blaupunkt 520 / 2020 CD Player Inoperative Due To CD Not Ejecting - SB / JR / JS / TS / TT / XC
    • Instrument Cluster Programming Error Using Tech 2 Software Version 12.305 - VY / V2II / WK
    • Ignition Key Can Be Removed In Any Gear DTC B3601 (Key Capture Relay Circuit Malfunction) Present in CIM - ZC Vectra AF32 / A
    • Cruise Control Returns To Set Speed Too Rapidly - ZC Vectra with Z32SE
    • Holden Assist Receives Invalid Location Information From Vehicle - VY / V2II / WK with Telematics
    • Tail Lamps Revised – Additional Datum Pin - VY Sedan
    • Holden Assist Receives Invalid Location Information From Vehicle – Summary of Causes - VY / V2II / WK with Telematics
    • Cruise Control Accelerates To Set Speed Too Rapidly - ZC Vectra with Z32SE
    • Low Steering Assist (Intermittent) - VTII / VX / WH
    • Cruise Control “Drops Out” Due to Incorrect Programming of CIM - ZC
    • CDs Jammed in Blaupunkt Audio Head Units - VY, V2, WK
    • Revised Trailer Wiring Harness - ZC
    • Fuel Gauge Intermittently Reads Incorrect Value - V2 II & V2III, WK, VYI & II - excluding VY Series 1 Ute
    • Transferring Information from Old to New Modules - All
    • Blaupunkt Radio Losing Time or CD Will Not Eject - VY / V2 II / WK