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MODEL SELECTION INDEX
SERVICE TECHLINES - MENU
2004 - SERVICE TECHLINES
BREAKPOINT SUMMARY
MONTHLY HINTS
GROUP 0B - GENERAL
SPS Programming and Linking - All Models
Trailer Harness – Location of Electric Brake Connection - AWD Adventra Wagon
Holden Contacts and Procedures
TIS 2000 error message when accessing Service Information or Security Access - TIS 2000
TIS 2000 Update And Uninstall Procedure
VIN – Vehicle Identification Number - ALL
Tech 1 Dealer Cartridge - VR - VS
Repairing Vehicles After SRS Deployment (Refer SIP and TIS2000) - All
Field Service Remedies (Helpful Hints) Available in TIS 2000 - JR,JS, & ZC Vectra, TS Astra, SB & XC Barina, TT Zafira,
Service Techlines “On- Line” – New Group “00 Advance Information” - All
Vehicle Search Function in SIP and NOW - All
Holden Lionheart Portal - Improvements For Viewing Latest Service Bulletins
Service Tools - HSV - Z Series Coupe
Matt Paint Finish - HSV - Z Series
Service Readiness - HSV - Z Series
Tech II Software - HSV - Z Series
Service Reminder Intervals Incorrect - VZ & HFV6
GROUP 1 - BODY
Dash Panel Creak – Glue Track Region - VY Utility & V2
Centre Rear Seat Belt Cannot Be Withdrawn - ZC
Revised Door Lock Knob Assembly - VYII, V2, WK
Front and Rear Accessory Mudflaps Dislodge - TS
Tow Bar Tongue Rattle - VY Adventra
Door Lock Malfunction - VY, WK, V2
HSPO Tow Bar Attaching Bolt Revised - VY Crewcab
Front Seat Adjuster Cable Dislodges - ZC Vectra
Poor Fitment Of Carpet In Load Area - VYII Wagon
Water Leaks Into Rear Load Area - VU, VY Utility - With Hard Tonneau Cover
Electric Seat - Fore Aft Movement - VT, VX & VY series I - Calais models only V2 series I & II WH, WK up to L162085 (A9W)
Inspection Of Seat Back Upholstery - All V & W Models with Side Impact Airbags
Door Lock Malfunction - Revised - VY, WK, V2
Seat Track - Excessive Fore/Aft Movement or "Loose" - V & W with 2 Way and 4 Way Seat Track Only
Front Door Lock Malfunction - VY, WK, V2
Water In Decklid - VY, VZ, V2, WK, WL
Front Seat Easy Entry Function Inoperative In Forward Direction - V2 Series 3
Front and Rear Console Storage Compartment - Door Latch Lever Replacement - VY, VZ, WK, WL
Front Seat Plastic Side Covers Fracture At Attaching Point - TT Zafira
Front Bumper Fascia Stained - VZ models with Chrome Engine Hood Mouldings
Phone Storage Compartment Lid Won’t Open - VY, V2, VZ, WK, WL
GROUP 2 - HEATING & AIR CONDITIONING
New design Blower Speed Controller for ECC Vehicles - VYII, WK, V2
Whistle from HVAC case - VY II, V2 II, WK
Compressor – Intermittent, Knocking Noise - V & W Cars
A/C Compressor Startup Procedure on Vehicles Stored For Long Periods - ZC Vectra
Fluttering Noise From HVAC on High Fan Speed - VYII, WK
GROUP 3 - FRONT SUSPENSION
Front Suspension Clunk (Lower Control Arm Rear Bush Movement) - VY Adventra
Transfer Case Mounting Bush Replacement - VY AWD Adventra & Cross 8
Front Suspension Clunk (Front Subframe)
Front Strut Spring Noise - VX, VY, V2, WH, Wk
Ohlins Suspension - VYII GTS Coupe and sedan
Check Transfer Case Oil Level - VY AWD Models
GROUP 4 - REAR SUSPENSION
LSD Additive Available For Oil “Top-Up” - VS/VT/VX/VU/WH with IRS LSD
Rear Axle Pinion Seal - Oil Leak Diagnosis - V & W
Dana Contacts for Exchange Axles - V & W cars
Rear Spring Squeak - VYII Crewman, Regular Cab, Cross 8
Diff Whine 80 - 100 km/hr - VY Crewman V8 Auto - excluding Cross 8
Diff. Period Whine 80 - 110 km/hr - VY, VZ, V8 One-Tonner & Crewman (Excluding Cross 8)
Differential Clunk Noise - VY & VZ One-Tonner & Crewman
Rear Axle “Cyclic Knock” - All V & W with IRS (non LSD)
GROUP 5 - BRAKES
Rear Disc Brake Scraping Noise - VY Regular Cab & Crewman
Rear Brake Groan/Graunch - Repeat Failure After Dampers Have Been Fitted - TS & TT MODEL YEAR 2002 Fitted with Lucas Calipers
Tech 2 Communications with ABS/ TC/ ESP - TS Convertible & SRi Turbo
ABS Light Comes On, DTC 71 Set - VY, V2, WK
Park Brake Shoe Scrape - VT, VX, VY, VU, V2, WH, WK
Brake Booster Check Valve Noisy - VY, V2, WK
Park Brake Shoe Scrape - VT, VX, VU, V2, WH, WK, VY with IRS only
Excessive Noise During ABS Self test - VX, VY, WH, WK
Revised ABS Replacement Guidelines - V & W
GROUP 6A - ENGINE
Gen III Oil Pan Drain Plug Sealing Washer - VY II
Revision to Con Rod Big End Manufacturing Process - All V6 3.8L Engines
Oil Sender Adaptor Fouls On HSPO Oil Filters - HSV vehicles with optional gauges
Gen III V8 - PCV Valve Pipe Material Revised - VT, VX, VY Series I, V2 up to 3L959133 , WH, WK up to 4L162085
Drive Belt Squeal - Power Steering Pump Pulley Misalignment - VY & WK with V6 Engine
Engine Front Cover Bolt Oil Leak Correction - VY with V6 Engine
Supercharger Belt Chirp/Squeal on Cold Start - V & W with Supercharged V6
Spigot Bearing Installation Precaution - Gen III V8 engine & Manual Transmission
Cylinder Head Expansion (Welch or Welsh) Plug Replacement Guidelines - V & W carlines V6 & Gen III V8
Welch Plug Leaks - Gen III V8 Engine
Engine Rough Idle - Valve Spring Failure - 300 Kw V8 engine
Use Of Mobil 1 in HSV LS1 Engines - HSV
GROUP 6C - ENGINE MANAGEMENT
LPG Mixer Removal and Reinstallation Precaution - HBD fitted LPG
DTC’s P0171 & P0174 Fuel system lean, Banks 1 & 2 - VY II, V2 III, with GEN III V8 and M/T
DTC’s P0335 & P0340 Crankshaft and Camshaft Sensor “INCORRECT” Signal - All Opel Engines
Loss of Power with No DTC’s set - Opel Engines with Electronically Controlled Throttles
ECU Replacement Procedure - All OPEL Products
ECU Programming Precaution - All Opel engines with Electronic Throttle Control
DTC P0100 / Poor Idle / Engine Stall (Non - IACV Related Causes) - JR, JS, C20SEL, C22SEL
Intake Manifold Runner Control Valve Clunk - Alloytec V6 "190"
Misfire With Traction Control Enabled - VZ & WL Gen 3 V8
LHS O2 Sensor Wiring Insufficient Clearance To Exhaust Heat Shield - VZ with HFV6 (175 kw)
GROUP 6K - ENGINE COOLING
Radiator - Rattling Creaking noise - ZC Vectra
GROUP 6Y - ENGINE ELECTRICAL
Ignition Module Failure - XC & Z14XE
GROUP 7A - MANUAL TRANSMISSION AND CLUTCH
Gear Shift Lever Rattle/Buzz - Caused by Shifter Linkage Rattle - VTII, VX, VU, VY, V2, with Gen III & M/T
Clutch Pressure Plate Bolt Torque Revised - All with Gen III 6-Speed M/T
Clutch Slave Cylinder Bleeder Alignment - All with Gen III V8 and Manual Transmission
Low Clutch Pedal, Difficult to Select Gears, Vibration In Pedal At Idle (Pressure Plate Bolts Loose) - All with Gen III 6-speed M/T
Gear Shift Linkage Rattle/Failure - XC Barina with M/T
Reverse Gear Selection "Hard" - VZ V6 with M/T
GROUP 7B - AUTOMATIC TRANSMISSION
Transmission Selector Lever Loose Pivot Pin - VY Adventra
A/T Cooler Flush & Flow Rate Check Requirement - V & W - with A/T
A/T Shifter Slide Replacement Parts - ZC Vectra
A/T Shift Improvements - VY AWD (Adventra & Cross 8)
GROUP 8 - FUEL TANK & EXHAUST
Front Exhaust On-Pipe Heat Shields Vibrate - WK, VYII, V2 with Gen III
Fuel Odour and Dust Entry - VU, VY Ute
Fuel Gauge Problems Due To Auxiliary Pickup Pipe Mislocated Inside Tank - VY Regular Cab / Crewman & Cross 8
Fuel Gauge Indicates Higher Level Than Actual - (Bent Float Arm) - VZ, WL
GROUP 9 - STEERING
Intermediate Steering Shaft Knock - JR, JS
Electric Power Steering (EPS) Problems Due To Poor Ground Point - XC Barina
Low Speed Steering Shudder - VY with V6 engine (non S/C)
Steering Wheel Spokes - Satin Chrome Finish Comes Off - V2, WK, VY
Steering Wheel Painted Spoke Covers - VY, WK
GROUP 10 - WHEELS AND TYRES
Tyre Pressure Monitoring System (TPMS) - Various HSV models at VYII level
Clicking noise from front wheels - YG Cruze
Tyre Rotation Caution - HSV AWD Coupe 4
GROUP 12 - CHASSIS ELECTRICAL
Interior Light Fuse Blows or Interior Lights Staying On - VY / V2 / WK
Blaupunkt Radio Speed Dependent Volume Malfunction - TS / XC / ZC
Low Speed Engine Cooling Fan Relay Sticking On - VYI, WK, V2 II With Gen III
False Triggering Of Reverse Park Aid By Tow Ball - VY, WK, V2
Blaupunkt Radio Losing Time or CD Will Not Eject - VY / V2 II
Sat Nav Computer Upgrade - All with HBD SATNAV
Antenna Extends and Radio Turns on by Itself - VY / WK / V2 Series II & III
Horn Switch Contacts Corroded - XC Barina Sri (leather steering wheel)
TIS 2000 – FINDING A CODE INDEX - SB, XC, TR, TS, JR, JS
Electrical Circuit Information, (Additional Information) Found in TIS 2000 - SB, TR, TS, JR, JS, (Some info. XC, TT)
Noise When Cruise Control is Acrivated or Deactivated - VY, WK all with Cruise Control
Telematics Module Change Over Procedure - VX, VY, WH, WK, V2
Intermittent Remote Key Operation – DTC 24 (Remote Key Rolling Code Error) - VY, V2 series II & III, WK
Intermittent Remote Key Operation – External Electrical Interference - All V & W
Disabling Seat Belt “Audible” Warning - VY, V2 Series 2 & 3, WK - Police use only
Cruise Control Inoperative DTC P0567 - Opel Models with Z18XE Engine
Rear Lamp Failure Warning - Re-learn Procedure - VY, V2, WK
High Intensity Discharge (HID) lights - Various HSV models at VY2 level
Erratic Fuel Gauge Operation Within the Full to ¾ Range - VY Ute and Cab Chassis
Change To Electric Mirror Operation - ZC Vectra
Seat Belt Warning Inoperative Above 25 Km/h - VZ & WL
Resetting Automatic Power Window Operation - Includes Comfort Opening & Closing On ZC Vectra & AH Astra - All OPEL Vehicles with Power Windows
Incorrect Fuse Fitted - VZ, WL
Tripmeter Resets When Battery Disconnected - VZ, WL
Activating “Transport Mode” on 6 Stacker CD Unit - AH Astra, ZC Vectra