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MODEL SELECTION INDEX
SERVICE TECHLINES - MENU
2005 - SERVICE TECHLINES
BREAKPOINT SUMMARY
MONTHLY HINTS
GROUP 0B - GENERAL
Tech 2, TIS 2000 Model Year Selection - ALL MODELS
Fluid Leak Diagnosis Using Black Light And Dye - All Models
Holden Contacts and procedures - All Models
Procedure For Obtaining Technical Assistance On DAEWOO Vehicles - All DAEWOO Models
PC Serial Data Ports - All
Tis 2000 and Tech 2 ECU Programming Terminology
TIS 2000 Security Access and SPS Issues Due To Hardware Key Incompatability With New PC - All Models
Problems With Using Part Numbers Identified With Tech 2
TIS Approval with Tech 2 - All Vehicle Types
Checking TIS 2000 Version Number
Searching for Techlines, Dealer Letters etc. on Holden Lionheart (Portal)
TIS 2000 Fails Update/Installation Procedure - All
TAS Vehicle Call Groups
“Service Vehicle Soon” Displayed In Instrument Cluster - VZ and WL
TIS 2000 Vehicle Related Diagnostic Procedure (Finding DTC’s & Code Index’) - MODEL: ZC Vectra & AH Astra
No Tech 2 Communication with 4 cyl Z22SE Engine ECU - TS Astra, Zafira
Installation Procedure for USB Super Pro Hardware Key - TIS 2000
Requesting Immobilser Security Codes - All Models
Revisions to CIM, SRS Module & Drivers Airbag - ZC Vectra
Tech 2 Custom Downloads - All
Introduction of DVD for TIS 2000 in Jan. 2006
Bluetooth Phone Kit - VZ SSV Sedan, HSPO Accessory
Immobiliser Security Code Requests via NOW - JS Vectra
Radio Security Code Requests - XC, AH, ZC with CDC30 and CDC40 audio head units
TIS 2000 Diagnostic Charts for Customer Complaints / Symtoms When no DTC's are set - ZC Vectra, AH Astra
GROUP 1 - BODY
RH Lower Dash Panel Insulator Rattle - AH Astra
Notchy Fore/Aft Movement on 6 & 8 Way Front Seats - V2, VY & VZ Calais, WK, WL
Glove Compartment Door Opens Too Far - VY, VZ, V2 II & III, WK, WL
Water Enters Cabin Over Top Of Doors - VY, V2, WK
Front Windows Will Not Close Fully - VYII, V2, WK, VZ
Door Check Link Attaching Bolt(s) Loose - AH Astra
Endgate Touches Rear Bumper Facia - VY and VZ Crewman
Revision To Front Seat Side Covers - V & W models fitted with seat memory modules (Calais, Statesman, Caprice, Monaro)
Seat Track Height Adjuster Replacement - V & W
Wagon Third Row Accessory Seat - Seat Back Release Cable Breaks - VT, VX, VY, VZ
C Pillar Exterior Moulding (Applique) Detaches - VY & VZ Adventra
Repairs - Console and Phone Storage Compartments - VY, VZ, WK WL Series
Soft Tonneau Cover Pull Tabs Break - VY, VZ Utility and Crewman
Servicing Roof Rails - VY & VZ Adventra
Poor Retention Of Cargo Blind At D Pillar - VZ Wagon
Use of Correct Adhesives For Fixed Glass - All Vehicles
Ashtray Door Not Staying Closed - TS Astra
GROUP 2 - HEATING & AIR CONDITIONING
Noise / Vibration With A/C Operating - VZ Series - V6
Occupant Climate Control Blows Hot Air - VY, V2 II & III, WK and VZ (with OCC)
Mandatory Receiver Dryer Replacement With Compressor Replacement - TS Astra
Heater Hose Rubs Through On Rear Of Cylinder Head - VY, VZ, Gen III Engine & M/T
Rattle Caused By Heater Tap Touching Ignition Coil - VZ & WL with HFV6
GROUP 3 - FRONT SUSPENSION
Front Suspension Clunk (Front Subframe) - VY & VZ Adventra
Caster Rod Bush Replacement for Leaks - VZ & WL
Knock From Front Suspension - Stabiliser Bar Drop Link Ball Joint Nut(s) Loose. - WL, VZ
Front Control Arm Rod Hydraulic Bush Fault Diagnosis. - VZ, WL
Front Wheel Camber Spec. Correction - VY/VZ - All AWD
GROUP 4 - REAR SUSPENSION
Rear Axle “Cyclic Knock” - All V & W with IRS (non LSD)
Using The Internet To Obtain Warranty Exchange Axle Units From Dana - V & W
Explanation of Driveline “Clunk” or “Backlash Noise” - All Rear Drive Vehicles
Rear Axle “Cyclic Knock” - All V & W with IRS (non LSD)
Suspected Clunk from Driveline - VY, VZ Utility, One Tonner and Crewman
Leaf Spring Squeaks - VY & VZ Crewman, Reg. Cab., Cross 8
IRS Axle Rear Cover Plate Usage (Exchange Axle Units or Replacement Parts) - V & W with IRS
Diff. Period Whine, 80 – 110 km/hr - VY & VZ - One-Tonner & Crewman
GROUP 5 - BRAKES
Brake Fluid Discoloured - VY2, WK, V2. - All with amber coloured brake fluid
ESP Early Intervention - VZ & WL with ESP
ESP Early intervention - VZ & WL with ESP
Electronic Stability Program (ESP) Operation - VZ & WL with ESP
Removal and Reinstallation of Front Brake Hose on Vehicles In The Range L384762 - L452327 - VZ Except AWD, WL
ABS Light Comes On, DTC 71 Set - VY, V2, WK
Low Traction Event Occurs Unnecessarily During Take Off. - VZ with M/T and traction control
GROUP 6A - ENGINE
Oil Filter Cap – Care During Removal and Replacement (Cartridge Type) - TS & XC (X181XE1 or Z18XE Engines)
Inlet Manifold Removal Procedure - HFV6 Engine - VZ & WL
Oil Pan Sealant Availability and Usage - HFV6 Engine
Excessive Engine Oil Consumption Due To Faulty Cylinder Head Cover (Plastic Type) - ZC Vectra, TS Astra, TT Zafira, all with Z22SE engine
Air Intake Duct Dislodges, Sets Codes P0171, P0174 - HSV WK/VY with Gen III V8
Engine Vibration – Loose Engine Mount Bolt - TS 1.8L Engine
Camshaft Drive Belt Maintenance Service Interval Clarification - ZC with 3.2L V6 Engine
Excessive Engine Oil Consumption Due To Faulty Cylinder Head Cover (Plastic Type) - ZC, TS, TT, all with Z22SE engine
Drive Belt Squeal, Power Steering Pump Pulley Misalignment - VZ & WL with HFV6 engine
GROUP 6C - ENGINE MANAGEMENT
Cruise Control Not Working - ZC Vectra, AH Astra Manual Trans. Only
Finding Engine Diagnostic Trouble Codes (DTC’s) in SIP - VZ, WL V6 and V8
High Idle Speed with A/C On - VZ Gen III with M/T (excluding cab chassis variants)
DTC U0155 set in Engine ECU - VZ & WL V6
EGR Malfunction - ZC, and Z22SE engine
Check Engine Light On, DTC P1372 Set - TS & XC with Z18XE Engine
EGR Malfunction, DTC P0400 Sets - XC Combo (Z16SE Engine) Model Years 2003 & 2004 Only
Euro 3 Exhaust System Fitted to VZ AWD 175kw Engine - VZ AWD Models with Alloytec 175 Kw engine
EGR Malfunction, DTC P0400 Sets - XC Combo (Z16SE Engine) Model Years 2003 & 2004 Only
Engine ECU Cannot Be Linked To Immobiliser - All Holden vehicles with programmable ECU's - TS, ZC, AH
EGR Malfunction, DTC P0400 Sets - XC Combo (Z16SE engine) Model Years 2003 and 2004 Only
V6 Poor Performance On Vehicles fitted with LPG - V & W series
EGR Malfunction - ZC Vectra, TS Astra, TT Zafira - with Z22SE engine
Oxygen Sensor Replacement Precautions - VZ/WL
GROUP 6K - ENGINE COOLING
Engine Overheating Diagnosis Caution - VZ & WL with HFV6 Engine
GROUP 6Y - ENGINE ELECTRICAL
Ignition Coil Failure - VZ, WL - HFV6 engine
GROUP 7A - MANUAL TRANSMISSION AND CLUTCH
M/T Fault Diagnosis - 6-Speed M/T (Gen III vehicles)
Hard To Select Gears After Rebuilding Shifter Assembly - VTII, VX, VU, VY, V2, with Gen III & M/T
Hard to Select Gears - VT2,VZ,VU,VY,V2,VZ with V8 & MM6 M/T
Hard to Select Reverse Gear Only - VT2,VZ,VU,VY,V2,VZ with V8 & MM6 M/T
Gear Knob Rotates - VZ with HFV6 Aisin 6 Speed M/T
“Soft” Clutch Pedal or Cruise Control “Drop-out” - ZC, 4 Cyl, M/T
DTC P0704 Clutch Switch Input High - AH, TS, XC, JS, Fitted with M/T
M/T Shift Fork Repair - V Car with Gen III V8 & M/T
Tremec 6-Speed M/T Identification - V Series Gen III V8 & M/T
GROUP 7B - AUTOMATIC TRANSMISSION
DTC’s P0700, P0715, P0720 - ZC with V6 & A/T
Transfer Case “Hash” Noise Reduction - VY Adventra & Cross 8
Release of Dexron III (“H” Revision) Automatic Transmission Fluid (ATF) - All models with A/T
Transmission Slip Codes P0894, P1870 - VY, VZ, WK, WL & 4L60E A/T
Programming New (Replacement) Transmission Electronic Control Units (TCM) - VZ, WL V6 and Opel Vehicles
A/T Features - VZ/WL - All with A/T (non-AWD)
A/T Shift Pattern/Sports Mode Concerns - AH Astra
A/T Shift Pattern / Sports Mode Concerns - AH Astra
DTC's P0700, P0715, P0720 - ZC with A/T
DTC's P0700, P0715, P0720 - ZC with A/T
Transfer Case Noise Reduction (Isolated A/T Shifter Cable Bracket) - VY & VZ - Adventra and Cross 8
Transmission Selector Lever Loose (Replace Pivot Pin) - VY Adventra
GROUP 8 - FUEL TANK & EXHAUST
DTC’s U0415 and U2108 set in ECM and PIM - VZ Cab Chassis, Crewman, and Ute without ABS
Knock From Underneath Vehicle - VZ AWD HFV6 Cab Chassis
Rear Muffler Rattle. - VZ Wagon & Sedan with 175 Kw V6
Transfer Case Noise Reduction (Isolated A/T Shifter Cable Bracket) - VY & VZ - Adventra and Cross 8
GROUP 9 - STEERING
Buzz Noise Caused By Steering Wheel Adjusting Lever - VY, VZ, WK, WL
Power Steering Shudder Service Fix - Hose Contamination - VY WK with V6 engine
Ignition Key Jams In Off Position – Or Is Difficult To Turn From Off Position - TS, TT, XC Barina/Combo with "S" Profile Ignition Keys/Barrels
Power Steering Gear Rack Pad Adjustment. - VT, VX, VU, VY, VZ, V2, WH, WK, WL
Ignition Barrel Jams In Off Position - Alternate Method For Freeing Up Barrel - TS, TT, XC, with “S” profile Ignition Keys/Barrels
Squeak From Steering Gear Input Shaft - VY, VZ, WK & WL
Steering Column Knocking Noise. - XC Barina & Combo
Power Steering Cooler Hose Leaks - VZ,WL
GROUP 10 - WHEELS AND TYRES
Commonisation of Wheel Nuts - VZ
GROUP 12 - CHASSIS ELECTRICAL
Fitting Accessory Trailer Harness - ZC Model Year 2005
Fuel Gauge Will Not Display Full After Filling The Fuel Tank - VZ Gen III Ute
Fuel Gauge Inaccuracy - VZ / WL V6 Sedan and Wagon
Hill Descent Control Icon Displayed When Shifting Gear - VZ (non AWD)
Service Reminder Incorrect - VZ V6 Sedan, Wagon and Ute
Blaupunkt 520 / 2020 CD Player Inoperative Due to CD Not Ejecting - SB / JR / TS / TT / JS / XC /
“Rear Brake Bulb Fail” Warning Indication Displays In Instrument Cluster - VZ, WL
Service Engine Oil Warning Displays in the Instrument Cluster - VZ, WL
Steering Wheel Radio Remote Control Switches Function Incorrectly - VY, WL, V2 Series II & III
CDC 40 Opera Audio Unit Serial Number Identification - ZC Vectra and AH Astra
Steering Wheel Radio Remote Control Switches Function Incorrectly - VY / WK / V2 Series II & III
Low Speed Engine Cooling Fan Relay Sticking On - VY, WK, V2 II & III, VZ, WL
Blaupunkt Audio Unit Insufficient Volume - (Dynamic Distortion Limiting Function) - VY & VZ ute
Replacing Central Door Locking Sender Units (315 MHz or 433 MHz) - TS Astra, TT Zafira, JR & JS Vectra
Fuel Gauge and Low Fuel Light Operation. - VZ & WL
Cruise control drops out intermittently and sets DTC B3794 - ZC Vectra
Clock In Multi Function Display (MFD) Loses Time - WK
Cruise Control Accelerates To Set Speed Too Rapidly - ZC Vectra with Z22SE engine
EGR Malfunction - ZC Vectra with Z22SE engine
A/T Shift Harshness - WK V8
Holden Assist Advise Customer of Invalid Location Information - VY / V2II & III / WK / WL
Fuel Gauge Conservative Refill (High Reserve) - VZ V6 Ute
Check Engine Light Illuminates and the PCM Sets DTC P1626 until key is cycled - VY AWD
Headlamps Intermittently Don’t Switch Off Automatically After Leaving The Vehicle - VY, V2II & III, VZ, WK, WL
TPMS Module Unable To Detect One Or Both Front Tyre Pressures & Sets DTC 9 or 10 - WL Caprice, HSV Grange
Dust Entry Into Tail Lamps - VY, VZ Crewman
Starter Motor Engagement Problems - VZ, WL with Gen III engine
Radio Stays On After Ignition/Acc Turned Off (Ignition Key Removed) - AH, ZC, XC fitted with Blaupunkt CDC30 & CDC40 Audio Units
TPMS Module Unable to Detect One or Both Front Tyre Pressures & Sets DTC 9 or 10 - WL Caprice, HSV Grange
Fault lights Appear in Instruments Dealer Cannot Reproduce Fault - All Models & All Electronic Systems
Engine Cranks But Will Not Start Intermittently - VZ, WL, 190 & 175 kw V6 engine
Seat Belt Warning Operation - VY, VZ, Ute & Cab Chassis (One Tonner)
Service Engine Oil Warning Displays in the Instrument Cluster - VZ & WL with Gen III Only
CDC 40 Opera Audio Unit Serial Number Identification - ZC Vectra and AH Astra
DVD Changes From Panasonic to Blaupunkt - WL Caprice
Erratic Fuel Gauge Operation in the Lower Half of the Tank - VZ / WL (excluding Gen 4 HSV)
Fuel Gauge Fixes Quick Reference - VY, V2 II & III, WK, VZ & WL
Ethanol Fuel Usability - All Post - 1986 Holden Vehicles
Precaution for Removal of Dealer Service Reminder Label - JF Viva Hatch & Wagon
PIM Replacement Prior To Reprogramming Engine ECU for Vehicles Built Prior to 17/11/05 - VZ, WL, Gen 4 HSV
Tail lamp – Condensation or Water Entry - AH Astra
