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MODEL SELECTION INDEX
MY 2003 VY & V2 II SERIES - SERVICE INFORMATION
SECTION 6B3 - ENGINE COOLING – GEN III V8 ENGINE
1. GENERAL INFORMATION
1.1 GENERAL DESCRIPTION
RADIATOR
COOLING FANS
COOLANT PUMP
THERMOSTAT
SCREW-ON PRESSURE CAP
COOLANT SURGE TANK
VAPOUR VENT SYSTEM
AIR BAFFLES AND DUCTS
COOLANT TEMPERATURE SENSOR
2. SERVICE OPERATIONS
2.1 SERVICE NOTES
SAFETY
PERIODIC SERVICING
ENVIRONMENTAL ISSUES
2.2 COOLANT MAINTENANCE
TOPPING UP THE COOLING SYSTEM
TESTING COOLANT CONCENTRATION
2.3 DRAINING AND FILLING COOLING SYSTEM
DRAINING
FILLING
2.4 COOLANT HOSES
2.5 CLEANING COOLING SYSTEM
COOLING SYSTEM REVERSE FLUSH
2.6 ENGINE ACCESSORY DRIVE BELT TENSION
2.7 ENGINE ACCESSORY DRIVE BELT
REMOVE
INSPECT
REINSTALL
2.8 PRESSURE TESTING
SCREW-ON PRESSURE CAP TESTING
COOLING SYSTEM PRESSURE TESTING
2.9 THERMOSTAT
REMOVE
TEST
DISMANTLE
REASSEMBLE
REINSTALL
2.10 COOLANT RECOVERY SURGE TANK
REMOVE
INSPECT
REINSTALL
2.11 ENGINE COOLANT LEVEL SWITCH
REMOVE
INSPECT
REINSTALL
2.12 OIL PAN UNDER-TRAY
REMOVE
REINSTALL
2.13 AIR BAFFLES
REPLACE
2.14 COOLANT PUMP
REMOVE
DISMANTLE
CLEAN AND INSPECT
REASSEMBLE
REINSTALL
2.15 COOLING FANS & SHROUD ASSEMBLY
REMOVE
DISASSEMBLE
REASSEMBLE
REINSTALL
2.16 RADIATOR
REMOVE
REINSTALL
RADIATOR REPAIR PROCEDURE
3. ENGINE COOLING SYSTEM DIAGNOSIS
3.1 ENGINE OVERHEATING
3.2 LOSS OF COOLANT
3.3 ENGINE FAILS TO REACH NORMAL OPERATING TEMPERATURE
3.4 BLACK LIGHT AND DYE LEAK DIAGNOSIS METHOD
4. SPECIFICATIONS
5. TORQUE WRENCH SPECIFICATIONS
6. SPECIAL TOOLS
