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MODEL SELECTION INDEX
MY 2004 VY Series AWD - Service Information
Section 4B2 Front Final Drive, Bearing Housing & Driveshafts
1 General Description
1.1 Final Drive Assembly Identification
1.2 Final Drive Maintenance
Maintenance
Drive Shaft Bearings and Constant Velocity Joints
Differential Carrier Assembly
Final Drive Assembly Breather
Lubrication
2 Minor Service Operations
2.1 Checking Final Drive Lubricant Level
2.2 Changing/Flushing Final Drive Lubricant
2.3 Pinion Oil Seal
Replace
2.4 Driveshaft Assembly
Remove
Reinstall
2.5 Driveshaft Outer Constant Velocity Joint
Remove
Reinstall
2.6 Driveshaft Inner Tripot Joint
Disassemble
Inspect
Reassemble
2.7 Bearing Housing/Final Drive Carrier Outer Oil Seal
Replace
2.8 Pinion Oil Seal
Replace
2.9 Pinion Flange
Replace
3 Major Service Operations
3.1 Bearing Housing Assembly
Remove
Disassemble
Inspect
Reassemble
Reinstall
3.2 Front Final Drive Assembly
Remove
Reinstall
3.3 Removed Final Drive Assembly
Disassemble
Final Drive Cover
Examining Gear Tooth Contact
Drive Pinion
Differential Assembly
Inspect
General Items
Gears
Bearing Cups
Bearing Cone and Roller Assemblies
Pinion Flange
Carrier and Cover Housings
Differential Case
Reassemble
Differential
Drive Pinion – Shim Selection
Differential Assembly – Bearing Preload and Backlash
Final Drive Unit Assembly
4 Diagnosis
5 Specifications
6 Torque Wrench Specifications
7 Special Tools