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• MODEL SELECTION INDEX
• MY2005 VZ Series - Service Information
• Section 1A5Front and Rear Door Assemblies
  • 1 General Information
    • 1.1 Door Assemblies
      • Door Frames
      • Door Windows
      • Door Mechanisms
      • Door Trims
      • Door Seals
  • 2 Service Operations – Front Door External Components
    • 2.1 Front Door Hinge Lubrication
    • 2.2 Front Door Lock Striker Plate Assembly
      • Remove
      • Reinstall
    • 2.3 Front Door Remote Inner Handle Assembly
      • Remove
      • Reinstall
    • 2.4 External Rear-view Mirror
      • Remove and Reinstall
  • 3 Service Operations – Front Door Trim Panel Assembly
    • 3.1 Front Door Trim Panel
      • Remove
      • Disassemble
        • Trim Panel – Configuration One
        • Trim Panel – Configuration Two
        • Trim Panel – Coupe
        • Exterior Rear-view Mirror Switch
        • Front Door Radio Speaker Grille
        • Front Door Insulator Assembly
        • Lower Side Impact Insert (where fitted)
        • Front Door Map Pocket Assembly
        • Front Door Armrest Insert Assembly
        • Front Door Inner Pull Handle Assembly
        • Front Door Window Defogger Air Duct
        • Front Door Air Outlet Assembly
        • Front Door Air Duct Assembly
        • Front Door Inner Sealing Strip Assembly
        • Front Door Courtesy Lamp (where fitted)
      • Reinstall
  • 4 Service Operations – Front Door Internal Components
    • 4.1 Front Door Lock and Actuator Assembly
      • Remove
      • Disassemble
      • Reassemble
      • Adjust
      • Reinstall
    • 4.2 Front Door Outer Handle Assembly
      • Remove
      • Disassemble – Driver's Side
      • Reassemble – Driver's Side
      • Reinstall
      • Lock Cylinder Reset (Free Turn)
    • 4.3 Front Door Window Guide Assembly
      • Remove
      • Reinstall
    • 4.4 Front Door Window Guide Channel Assembly
      • Remove
      • Reinstall
    • 4.5 Front Door Window Regulator Assembly
      • Remove
      • Reinstall
    • 4.6 Front Door Window Assembly
      • Remove
      • Reinstall
      • Adjust
    • 4.7 Front Door Speaker
      • Remove and Reinstall
    • 4.8 Front Door Wiring Harness Assembly
      • Remove and Reinstall
    • 4.9 Exterior Rear-view Mirror Memory Module
      • Remove
      • Reinstall
  • 5 Service Operations – Front Door Sealing Components, Except Coupe
    • 5.1 Front Door Window Inner Filler Assembly
      • Remove
      • Reinstall
    • 5.2 Front Door Inner Panel Beltline Seals
      • Remove
      • Reinstall
    • 5.3 Front Door Window Belt Outer Reveal Moulding Assembly
      • Remove
      • Reinstall
    • 5.4 Front Door Weatherstrip Assemblies
      • Assemblies Lay-out
      • Remove
      • Reinstall
    • 5.5 Front Door Window Upper Garnish Moulding
      • Remove
      • Reinstall
    • 5.6 Front Door Water Shield
      • Remove
      • Reinstall
    • 5.7 Front Door Opening Weatherstrip Assembly
      • Remove
      • Reinstall
  • 6 Service Operations – Front Door Sealing Components, Coupe
    • 6.1 Front Door Window Inner Filler Assembly
      • Remove
      • Reinstall
    • 6.2 Front Door Inner Panel Beltline Seals
      • Remove
      • Reinstall
    • 6.3 Front Door Window Belt Outer Reveal Moulding Assembly
      • Remove
      • Reinstall
    • 6.4 Front Door Weatherstrip Assemblies
      • Assemblies Lay-out
      • Remove
      • Reinstall
    • 6.5 Front Door Window Upper Garnish Moulding
      • Remove
      • Reinstall
    • 6.6 Front Door Water Shield
      • Remove
      • Reinstall
    • 6.7 Front Door Opening Weatherstrip Assembly
      • Remove
      • Reinstall
  • 7 Service Operations – Front Door Assembly
    • 7.1 Front Door Assembly
      • Remove
      • Disassemble
      • Reassemble
      • Reinstall
    • 7.2 Adjust Front Door Assembly
      • Adjustment Procedure
  • 8 Service Operations – Rear Door External Components
    • 8.1 Rear Door Hinge Lubrication
    • 8.2 Rear Door Lock Striker Plate Assembly
      • Remove
      • Reinstall
    • 8.3 Rear Door Window Regulator Handle Assembly
      • Remove
      • Reinstall
    • 8.4 Rear Door Remote Inner Handle Assembly
      • Remove
      • Reinstall
  • 9 Service Operations – Rear Door Trim Panel Assembly, Sedan and Wagon
    • 9.1 Rear Door Trim Panel
      • Remove
      • Disassemble
        • Trim Panel
        • Rear Door Radio Speaker Grille
        • Rear Door Insulator Assembly
        • Rear Door Armrest Insert Assembly
        • Rear Door Inner Pull Handle Assembly
        • Rear Door Inner Sealing Strip Assemblies
        • Rear Door Courtesy Lamp (where fitted)
        • Rear Door Power Window Switch (where fitted)
      • Reinstall
  • 10 Service Operations – Rear Door Trim Panel Assembly, Crew Cab
    • 10.1 Rear Door Trim Panel
      • Remove
      • Disassemble
        • Trim Panel
        • Rear Door Radio Speaker Grille
        • Rear Door Insulator Assembly
        • Rear Door Armrest Insert Assembly
        • Rear Door Pull Cup
        • Rear Door Inner Sealing Strip Assembly
        • Rear Door Power Window Switch (where fitted)
      • Reinstall
  • 11 Service Operations – Rear Door Internal Components, Sedan and Wagon
    • 11.1 Rear Door Lock and Actuator Assembly
      • Remove
      • Disassemble
      • Reassemble
      • Adjust
      • Reinstall
    • 11.2 Rear Door Outer Handle Assembly
      • Remove
      • Reinstall
    • 11.3 Rear Door Window Guide Channel Assembly
      • Remove
      • Reinstall
    • 11.4 Rear Door Window Assembly
      • Remove
      • Reinstall
      • Adjust
    • 11.5 Rear Door Window Regulator Assembly
      • Remove
      • Reinstall
    • 11.6 Rear Door Stationary Window Assembly
      • Remove
      • Reinstall
    • 11.7 Rear Door Speaker
      • Remove and Reinstall
    • 11.8 Rear Door Wiring Harness Assembly
      • Remove and Reinstall
  • 12 Service Operations – Rear Door Internal Components, Crew Cab
    • 12.1 Rear Door Lock and Actuator Assembly
      • Remove
      • Disassemble
      • Reassemble
      • Adjust
      • Reinstall
    • 12.2 Rear Door Outer Handle Assembly
      • Remove
      • Reinstall
    • 12.3 Rear Door Window Guide Channel Assembly
      • Remove
      • Reinstall
    • 12.4 Rear Door Window Assembly
      • Remove
      • Reinstall
      • Adjust
    • 12.5 Rear Door Window Regulator Assembly
      • Remove
      • Reinstall
    • 12.6 Rear Door Stationary Window Assembly
      • Remove
      • Reinstall
    • 12.7 Rear Door Speaker
      • Remove and Reinstall
    • 12.8 Rear Door Wiring Harness Assembly
      • Remove and Reinstall
  • 13 Service Operations – Rear Door Sealing, Sedan and Wagon
    • 13.1 Rear Door Window Inner Filler Assembly
      • Remove
      • Reinstall
    • 13.2 Rear Door Inner Panel Beltline Seals
      • Remove
      • Reinstall
    • 13.3 Rear Door Window Belt Outer Reveal Moulding Assembly
      • Remove
      • Reinstall
    • 13.4 Rear Door Weatherstrip Assemblies
      • Assemblies Lay-out
      • Remove
      • Reinstall
    • 13.5 Rear Door Window Upper Garnish Moulding
      • Remove
      • Reinstall
    • 13.6 Rear Door Water Shield
      • Remove
      • Reinstall
    • 13.7 Rear Door Opening Weatherstrip Assembly
      • Remove
      • Reinstall
  • 14 Service Operations – Rear Door Sealing, Crew Cab
    • 14.1 Rear Door Window Inner Filler Assembly
      • Remove
      • Reinstall
    • 14.2 Rear Door Inner Panel Beltline Seal
      • Remove
      • Reinstall
    • 14.3 Rear Door Window Belt Outer Reveal Moulding Assembly
      • Remove
      • Reinstall
    • 14.4 Rear Door Weatherstrip Assemblies
      • Assemblies Lay-out
      • Remove
      • Reinstall
    • 14.5 Rear Door Window Upper Garnish Moulding
      • Remove
      • Reinstall
    • 14.6 Rear Door Water Shield
      • Remove
      • Reinstall
    • 14.7 Rear Door Opening Weatherstrip Assembly
      • Remove
      • Reinstall
  • 15 Service Operations – Rear Door Assembly, Except Crew Cab
    • 15.1 Rear Door Assembly
      • Remove
      • Disassemble
      • Reassemble
      • Reinstall
    • 15.2 Adjust Rear Door Assembly
      • Adjustment Procedure
  • 16 Service Operations – Rear Door Assembly, Crew Cab
    • 16.1 Rear Door Assembly
      • Remove
      • Disassemble
      • Reassemble
      • Reinstall
    • 16.2 Adjust Rear Door Assembly
      • Adjustment Procedure
  • 17 Torque Wrench Specifications
    • 17.1 Sedan and Wagon
      • Front Door
      • Rear Door
    • 17.2 Coupe
    • 17.3 Crew Cab
      • Front Door
      • Rear Door
    • 17.4 Ute and Regular Cab
  • 18 Special Tools