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MODEL SELECTION INDEX
MY2005 VZ Series - Service Information
Section 12NWipers, Washers and Horn
1 General Information
1.1 Front Wiper Assemblies
Wiper Assemblies
Wiper Motor
1.2 Rear Wiper Assembly, Wagon
Wiper Assembly
Wiper Motor
1.3 Rear Wiper Assembly, AWD Wagon
Rear Wiper Assembly
Rear Wiper Control Module
Rear Wiper Motor Assembly
Rear Wiper Ramp
Functional Operation
Intermittent Wipe Cycle Operation
Continuous Wipe Mode
1.4 Washer Assemblies
Washer Assemblies, Except Wagon and AWD Wagon
Washer Assemblies, Wagon and AWD Wagon
Washer Control, Wagon
Washer Control, AWD Wagon
Front Washer Operation
Rear Washer Operation
1.5 Horn Assemblies
Horn Assembly
Description
Horn Relay
Steering Wheel Horn Contact
Theft-deterrent Horn Assembly
Description
Theft-deterrent Horn Relay
2 Preliminary Test – Front Wipers and Washers
2.1 Test Front Wipers and Washers Assemblies
Introduction
Test Description
Diagnostic Table Notes
Diagnostic Table
3 Diagnostics – Front Wipers and Washers
3.1 Prerequisites
Safety Requirements
Equipment
Testing Procedures
3.2 Wiring Diagram – Front Wiper/Washer, Except Wagon and AWD Wagon
3.3 Wiring Diagram – Front Wiper/Washer, Wagon
3.4 Wiring Diagram – Front Wiper/Washer, AWD Wagon
3.5 Connector Diagrams – Front Wiper/Washer
3.6 Diagnose Front Wiper Motor Wiring System Malfunction
Introduction
Electrical Test Description
Diagnostic Table Notes
Diagnostic Table
3.7 Diagnose Front Wiper Motor Assembly Operation
Introduction
Electrical Test Description
Diagnostic Table Notes
Diagnostic Table
3.8 Diagnose Front Washer Pump and Wiring System Malfunction
Introduction
Electrical Test Description
Diagnostic Table Notes
Diagnostic Table
4 Preliminary Test – Rear Wipers and Washers, Wagon and AWD Wagon
4.1 Test Rear Wiper and Washer Assembly
Introduction
Test Description
Diagnostic Table Notes
Diagnostic Table
5 Diagnostics – Rear Wiper and Washer, Wagon
5.1 Prerequisites
Safety Requirements
Equipment
Testing Procedures
5.2 Wiring Diagram – Rear Wiper/Washer
5.3 Connector Diagrams – Rear Wiper/Washer
5.4 Diagnose Rear Wiper Motor Wiring System Malfunction
Introduction
Electrical Test Description
Diagnostic Table Notes
Diagnostic Table
5.5 Diagnose Rear Wiper Motor Assembly Operation
Introduction
Electrical Test Description
Diagnostic Table Notes
Diagnostic Table
5.6 Diagnose Washer Pump and Rear Washer Wiring System Malfunction
Introduction
Electrical Test Description
Diagnostic Table Notes
Diagnostic Table
6 Diagnostics – Rear Wiper and Washer, AWD Wagon
6.1 Prerequisites
Safety Requirements
Equipment
Testing Procedures
6.2 Wiring Diagram – Rear Wiper/Washer
6.3 Wiring Diagram – Rear Wiper Control Module
6.4 Connector Diagrams – Rear Wiper/Washer
6.5 Diagnose Rear Wiper Motor Wiring System Malfunction
Introduction
Electrical Test Description
Diagnostic Table Notes
Diagnostic Table
6.6 Diagnose Rear Wiper Motor Assembly Operation
Introduction
Electrical Test Description
Diagnostic Table Notes
Diagnostic Table
Wiper Motor Limit Switches Malfunction Table
6.7 Diagnose Rear Wiper and Liftgate Interface Operation
Introduction
Electrical Test Description
Diagnostic Table Notes
Diagnostic Table
6.8 Diagnose Washer Pump and Rear Washer Wiring System Malfunction
Introduction
Test Description
Diagnostic Table Notes
Diagnostic Table
7 Diagnostics – Horn
7.1 Prerequisites
Equipment
Testing Procedures
7.2 Wiring Diagram – Horn Assembly
7.3 Connector Diagrams – Horn Assembly
7.4 Diagnose Horn and Wiring System Malfunction
Introduction
Electrical Test Description
Diagnostic Table Notes
Diagnostic Table
8 Service Operations – Front Wiper Assemblies, Except Coupe
8.1 Front Wiper Blade Insert
Replace
8.2 Front Wiper Blade Assembly
Remove
Reinstall
8.3 Front Wiper Arm Assembly
Remove
Reinstall
8.4 Plenum Cover Assembly
Remove
Disassemble
Reassemble
Reinstall
8.5 Front Wiper Motor Assembly and Linkages
Remove
Reinstall
9 Service Operations – Front Wiper Assemblies, Coupe
9.1 Front Wiper Blade Insert
Replace
9.2 Front Wiper Blade Assembly
Remove
Reinstall
9.3 Front Wiper Arm Assembly
Remove
Reinstall
9.4 Plenum Cover Assembly
Remove
Reinstall
9.5 Front Wiper Motor Assembly and Linkages
Remove
Reinstall
10 Service Operations – Rear Wiper Assembly, Wagon
10.1 Rear Wiper Blade Insert
Replace
10.2 Rear Wiper Blade Assembly
Remove and Reinstall
10.3 Rear Wiper Arm Assembly
Remove
Reinstall
10.4 Rear Wiper Motor Assembly
Remove
Reinstall
11 Service Operations – Rear Wiper Assembly, AWD Wagon
11.1 Rear Wiper Blade Insert
Replace
11.2 Rear Wiper Blade Assembly
Remove
Reinstall
11.3 Rear Wiper Arm Assembly
Remove
Reinstall
11.4 Rear Wiper Ramp
Remove
Reinstall
11.5 Rear Wiper Control Module
Remove
Reinstall
11.6 Rear Wiper Motor Assembly
Remove
Reinstall
12 Service Operations – Washer Assemblies, Sedan and Utility
12.1 Washer Reservoir Assembly
Remove
Reinstall
Filling the Washer Reservoir Assembly
12.2 Front Washer Hose and Nozzle Assemblies
Remove
Reinstall
Spray Pattern Check
13 Service Operations – Washer Assemblies, Wagon
13.1 Washer Reservoir Assembly
Remove
Reinstall
Filling the Washer Reservoir Assembly
13.2 Front Washer Hose and Nozzle Assemblies
Remove
Reinstall
Spray Pattern Check
13.3 Rear Washer Hose and Nozzle Assembly
Introduction
Remove
Front Section
Rear Section
Reinstall
Front Section
Rear Section
Spray Pattern Check
14 Service Operations – Washer Assemblies, AWD Wagon
14.1 Washer Reservoir Assembly
Remove and Reinstall
14.2 Front Washer Hose and Nozzle Assemblies
Remove and Reinstall
14.3 Rear Washer Hose and Nozzle Assembly
Introduction
Remove
Front Section
Rear Section
Reinstall
Front Section
Rear Section
Spray Pattern Check
15 Service Operations – Washer Assemblies, Coupe
15.1 Washer Reservoir Assembly
Remove
Reinstall
Filling the Washer Reservoir Assembly
15.2 Front Washer Hose and Nozzle Assemblies
Remove
Reinstall
Spray Pattern Check
16 Service Operations – Wipers and Washers Control Switch
16.1 Wipers and Washers Control Switch, Except Wagon and AWD Wagon
Remove
Reinstall
16.2 Wipers and Washers Control Switch Testing, Except Wagon and AWD Wagon
Test Procedure
16.3 Wipers and Washers Control Switch, Wagon and AWD Wagon
Remove and Reinstall
16.4 Wipers and Washers Control Switch Testing, Wagon and AWD Wagon
Test Procedure
17 Service Operations – Horn
17.1 Horn Assembly
Remove
Reinstall
17.2 Theft-deterrent Horn Assembly
Remove
Reinstall
Test
18 Torque Wrench Specifications
18.1 Torque Wrench Specifications, Except Wagon and AWD Wagon
18.2 Torque Wrench Specifications, Wagon
18.3 Torque Wrench Specifications, AWD Wagon
19 Special Tools