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MODEL SELECTION INDEX
MY2005 VZ Series - Service Information
Section 2CHVAC Climate Control (Manual A/C) – Removal and
1 General Information
2 HVAC Controller – Manual A/C
2.1 Manual Controller Assembly
Remove
Reinstall
2.2 Water Valve Vacuum Switch
Remove
Reinstall
2.3 Air Mix Door Rod Retainer
Remove
Reinstall
2.4 Front Housing/Switch Assembly and Printed Circuit Board
Remove
Reinstall
2.5 Mode Switch Vacuum Valve
Remove
Reinstall
3 Heating, Ventilation and Air-conditioning (HVAC) Unit
3.1 HVAC Unit
Remove
Reinstall
3.2 Evaporator
Remove
Reinstall
3.3 Heater Core
Remove
Reinstall
3.4 Blower Motor and Fan Assembly
Remove
Reinstall
3.5 Electronic Blower Motor Controller
Remove
Test
Test 1
Test 2
Reinstall
3.6 Intake Blower Duct
Remove
Reinstall
3.7 Vent Distribution Housing
Remove
Reinstall
4 Vacuum System
4.1 Vacuum Retention Tests
Check Valve
Vacuum Tank
Vacuum Mode Valve – Manual A/C
Water Valve Vacuum Switch – Manual A/C
Vacuum Solenoid Pack – Auto A/C
Vacuum Actuators
Water Valve Actuator
Vacuum Lines – Manual A/C
Vacuum Lines – Auto A/C
Vacuum Actuator Lines
Vacuum Manifold Line
4.2 Vacuum Tank
Remove
Reinstall
4.3 Vacuum Actuators
Intake Actuator (fresh / recirculation)
Remove
Reinstall
Face Actuator
Remove
Reinstall
Foot Actuator
Remove
Reinstall
5 Air-conditioning Lines and Retainers
5.1 Replace
Lines and Retainers Views – V6 RWD
Lines and Retainers Views – V6 AWD
Lines and Retainers Views – GEN III V8
6 Air-conditioning Components
6.1 Thermal Expansion Valve
Remove
Reinstall
6.2 A/C Pressure Transducer
Replace – V6
Replace – GEN III V8
6.3 Condenser Assembly
V6 Engine
Remove
Reinstall
GEN III V8 Engine
Remove
Reinstall
6.4 Filter Drier Receiver
Remove
Reinstall
6.5 Air-conditioning Compressor Assembly
V6 Engine – RWD
Remove
Reinstall
V6 Engine – AWD
Remove
Reinstall
GEN III V8 Engine
Remove
Reinstall
7 Drive Belts and Pulleys
8 Minor Compressor Repairs – GEN III V8
8.1 Compressor Control Valve
Remove
Reinstall
8.2 Clutch Drive Plate and Hub Assembly
Remove
Reinstall
8.3 Clutch Pulley and Bearing Assembly
Remove
Reinstall
9 Under-hood Heater Components
9.1 Water Valve Assembly
V6 Engine
Remove
Test
Reinstall
GEN III V8 Engine
Remove
Test
Reinstall
9.2 Heater Hoses and Vacuum Lines
Replace – V6
Replace – GEN III V8
10 HVAC Inlet, Ducts and Ventilation Outlets
10.1 HVAC Inlet Screen Assembly
Remove
Reinstall
10.2 HVAC System Ducts
HVAC Ducts Views
Sedan, Wagon, Coupe and Crew Cab
Utility and Regular Cab
Driver Side Outer and Inner Ducts
Remove
Reinstall
Passenger Side Duct
Remove
Reinstall
Floor Console Rear Duct (except Utility and Regular Cab)
Floor Console Front Duct (except Utility and Regular Cab)
Remove
Reinstall
Foot Duct Outlet
Remove
Reinstall
10.3 Cabin Ventilation Outlets
10.4 Body Ventilation Outlets
Remove
Sedan and Coupe
Wagon
Utility
Regular and Crew Cab
Reinstall
11 Torque Wrench Specifications
12 Special Tools