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MODEL SELECTION INDEX
MY 2005 VZ Series - Service Information
Section 5B4ABS-TCS / ESP – V6 and V6 AWD
1 General Information
1.1 Definition of Wheel Slip
Longitudinal Wheel Slip
Lateral Wheel Slip
Understeer
Oversteer
Limitation of the Conventional Braking System
1.2 Definition of ABS-TCS / ESP Active Braking
Antilock Braking System
Electronic Brake-force Distribution System
Traction Control System
Electronic Stability Program
Electronic Brake Assist
Hill Descent Control – All Wheel Drive Wagon
HDC Stand-by Mode
HDC Active Mode
HDC Speed Adjustment
2 Component Description and Operation
2.1 Component Location
2.2 Electronic Control Unit
Electronic Control Unit Inputs
Electronic Control Unit Outputs
Electronic Control Unit Self-test Initialisation Sequence
2.3 Hydraulic Modulator Assembly
Hydraulic Circuit Components
2.4 Wheel Speed Sensors
Wheel Speed Sensor Principles of Operation
Front Wheel Speed Sensor – Rear Wheel Drive Vehicles
Front Wheel Speed Sensor – All Wheel Drive Vehicles
Rear Wheel Speed Sensor
Testing Wheel Speed Sensor Using an Oscilloscope
2.5 Stop Lamp Switch-A
2.6 Electronic Stability Program Switch
2.7 Hill Descent Control Switch – All Wheel Drive Wagon
2.8 Yaw-rate Sensor Assembly
Lateral Acceleration Sensor
Yaw-rate Sensor
2.9 Steering Angle Sensor
Steering Angle Sensor Layout
Steering Angle Sensor Operation
Steering Angle Sensor Calibration
3 System Operation
3.1 Non-ABS Braking
Non-ABS Braking Operation
Condition Description
Normal Braking Hydraulic Circuit
3.2 Antilock Braking System
ABS Phase – Maintaining Pressure
Condition Description
Control Action
ABS Phase Hydraulic Circuit – Maintaining Pressure
ABS Phase – Reducing Pressure
Condition Description
Control Action
ABS Phase Hydraulic Circuit – Reducing Pressure
ABS Phase – Increasing Pressure
Condition Description
Control Action
ABS Phase Hydraulic Circuit – Increasing Pressure
3.3 Electronic Brake-force Distribution System
EBD System Keep Alive Function
EBD Phase – Maintaining Pressure
Condition Description
Control Action
EBD Phase Hydraulic Circuit – Maintaining Pressure
EBD Phase – Reducing Pressure
Condition Description
Control Action
EBD Phase Hydraulic Circuit – Reducing Pressure
EBD Phase – Increasing Pressure
Condition Description
Control Action
3.4 Traction Control System
TCS Mode – Engine Torque Reduction
TCS Mode – Brake Intervention
TCS Mode Hydraulic Circuit – Brake Intervention
3.5 Electronic Stability Program
ESP Engine Torque Reduction
ESP Brake Intervention
Understeer
ESP Hydraulic Circuit – Understeer Brake Intervention
Oversteer
ESP Hydraulic Circuit – Oversteer Brake Intervention
4 Wiring Diagram and Connector Chart
4.1 Wiring Diagram
4.2 Connector Chart
4.3 Connector Information
Electronic Control Unit – A116
Front and Rear Wheel Speed Sensor – B52L, B52R, B76L and B76R
Yaw-rate Sensor – B85
Steering Angle Sensor – B161
5 Diagnostics
5.1 Diagnostic General Descriptions
Diagnostic Trouble Code Tables
Diagnostic Trouble Codes
Status of DTCs
Action Taken When a DTC Sets
Conditions for Clearing DTCs
6 ABS-TCS Diagnostic Starting Point
6.1 Basic Requirements
Basic Knowledge Required
Basic Diagnostic Tools Required
6.2 Diagnostic Precautions
6.3 Preliminary Checks
6.4 Diagnostic System Check
Description
Test Description
7 Intermittent Faults
7.1 Intermittent Fault Diagnostic Table
Description
8 Diagnostic Trouble Codes
8.1 DTC List
8.2 DTC C0035, C0040, C0045 or C0050 – Wheel Speed Sensor Circuit Fault
DTC Description
Circuit Description
Additional Information
Conditions for Running the DTC
Conditions for Setting the DTC
Action Taken When the DTC Sets
Conditions for Clearing the DTC
Test Description
DTC C0035, C0040, C0045 or C0050 Diagnostic Table
8.3 DTC C0060, C0065, C0070, C0075, C0080, C0085, C0090, C0095, C0141, C0146, C0151 or C0156 - Hydraulic Modulator Solenoid Valve Circuit Fault
DTC Description
Circuit Description
Additional Information
Conditions for Running the DTC
Conditions for Setting the DTC
Action Taken When the DTC Sets
Conditions for Clearing the DTC
Test Description
DTC C0060, C0065, C0070, C0075, C0080, C0085, C0090, C0095, C0141, C0146, C0151 or C0156 Diagnositc Table
8.4 DTC C0110 – Hydraulic Modulator Pump Motor Circuit Fault
DTC Description
Circuit Description
Additional Information
Conditions for Running the DTC
Conditions for Setting the DTC
Action Taken When the DTC Sets
Conditions for Clearing the DTC
Test Description
DTC C0110 Diagnostic Table
8.5 DTC C0121 – Electronic Control Unit Internal Valve Relay Fault
DTC Description
Circuit Description
Additional Information
Conditions for Running the DTC
Conditions for Setting the DTC
Action Taken When the DTC Sets
Conditions for Clearing the DTC
Test Description
DTC C0121 Diagnostic Table
8.6 DTC C0131 – Hydraulic Modulator Pressure Sensor Fault
DTC Description
Circuit Description
Additional information
Conditions for Running the DTC
Conditions for Setting the DTC
Action Taken When the DTC Sets
Conditions for Clearing the DTC
Test Description
DTC C0131 Diagnostic Table
8.7 DTC C0161 – Brake Switch Circuit Fault
DTC Description
Circuit Description
Additional Information
Conditions for Running the DTC
Conditions for Setting the DTC
Action Taken When the DTC Sets
Conditions for Clearing the DTC
Test Description
DTC C0161 Diagnostic Table
8.8 DTC C0186 – Lateral Acceleration Sensor Fault
DTC Description
Circuit Description
Additional Information
Conditions for Running the DTC
Conditions for Setting the DTC
Action Taken When the DTC Sets
Conditions for Clearing the DTC
Test Description
DTC C0186 – Diagnostic Table
8.9 DTC C0196 – Yaw-rate Sensor Output Signal Fault
DTC Description
Circuit Description
Additional Information
Conditions for Running the DTC
Conditions for Setting the DTC
Action Taken When the DTC Sets
Conditions for Clearing the DTC
Test Description
DTC C0196 – Diagnostic Table
8.10 DTC C0245, C0252 or C0253 – Wheel Speed Sensor Signal Output Fault
DTC Description
Circuit Description
Additional Information
Conditions for Running the DTC
Conditions for Setting the DTC
DTC C0245
DTC C0252
DTC C0253
Action Taken When the DTC Sets
Conditions for Clearing the DTC
Test Description
DTC C0245, C0252 or C0253 Diagnostic Table
8.11 DTC C0460 – Steering Angle Sensor Circuit Fault
DTC Description
Circuit Description
Additional Information
Conditions for Running the DTC
Conditions for Setting the DTC
Action Taken When the DTC Sets
Conditions for Clearing the DTC
Test Description
DTC C0460 – Diagnostic Table
8.12 DTC C0550 and C0551 – Electronic Control Unit Internal
DTC Description
Circuit Description
Additional Information
Conditions for Running the DTC
Conditions for Setting the DTC
C0550
C0551
Action Taken When the DTC Sets
Conditions for Clearing the DTC
Test Description
DTC C0550 and C0551 Diagnostic Table
8.13 DTC C0569 – Electronic Control Unit Configuration Misma
DTC Description
Circuit Description
Additional Information
Conditions for Running the DTC
Conditions for Setting the DTC
Action Taken When the DTC Sets
Conditions for Clearing the DTC
Test Description
DTC C0569 Diagnostic Table
8.14 DTC C0800 – Battery Voltage Out of Range
DTC Description
Circuit Description
Additional Information
Conditions for Running the DTC
Conditions for Setting the DTC
Action Taken When the DTC Sets
Conditions for Clearing the DTC
Test Description
DTC C0800 Diagnostic Table
8.15 DTC C0895 – Steering Angle Sensor Supply Voltage Out of
DTC Description
Circuit Description
Additional information
Conditions for Running the DTC
Conditions for Setting the DTC
Action Taken When the DTC Sets
Conditions for Clearing the DTC
Test Description
DTC C0895 Diagnostic Table
9 Service Operations
9.1 Safety and Precautionary Measures
9.2 ABS-TCS / ESP Brake Bleeding Procedure
9.3 Electronic Control Unit / Hydraulic Modulator Assembly
Remove
Disassemble
Inspect
Reassemble
Reinstall
9.4 Front Wheel Speed Sensor – Rear Wheel Drive Vehicles
9.5 Front Wheel Speed Sensor – All Wheel Drive Vehicles
Remove
Reinstall
9.6 Front Wheel Speed Sensor Lead – Rear Wheel Drive Vehicle
Remove
Reinstall
9.7 Front Wheel Speed Sensor Lead – All Wheel Drive Vehicles
9.8 Rear Wheel Speed Sensor
Remove
Reinstall
9.9 Front Wheel Speed Sensor Pulse Ring – Rear Wheel Drive V
9.10 Front Wheel Speed Sensor Pulse Ring – All Wheel Drive V
9.11 Rear Wheel Speed Sensor Pulse Ring
9.12 Electronic Stability Program Switch
Replace
Test
9.13 Hill Descent Control Switch – All Wheel Drive Vehicles
Replace
Test
9.14 Yaw-rate Sensor
Remove
Reinstall
9.15 Steering Angle Sensor
Replace
Calibration
10 Specifications
11 Torque Wrench Specifications
12 Special Tools