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MODEL SELECTION INDEX
MY2006 VZ Series - Service Information - Update
Section 6B1 Engine Cooling – V6 Engine
1 General Information
1.1 MY2006 VZ Models
1.2 MY2006 VZ Update Models
2 General Description
2.1 Radiator Assembly
2.2 Cooling Fans – Standard Specification
Overview
Relays
Cooling Fans and Shroud Assembly
Fan Motors
Operation
Stage 1 Fan Operation
Conditions for Stage 1 Fan Operation
Stage 2 Fan Operation
Conditions for Stage 2 Fan Operation
2.3 Cooling Fans – High Power Specification
Overview
Relays
Cooling Fans and Shroud Assembly
Fan Motors
Operation
Stage 1 Fan Operation
Conditions for Stage 1 Fan Operation
Stage 2 Fan Operation
Conditions for Stage 2 Fan Operation
2.4 Coolant Pump
2.5 Coolant Outlet Housing
MY2006 VZ Models
MY2006 VZ Update
2.6 Thermostat
2.7 Coolant Filler Cap
MY2006 VZ HFV6 Models
MY2006 VZ Update HFV6 Models
2.8 Coolant Recovery Reservoir
2.9 Air Baffle, Chutes and Shroud
2.10 Engine Coolant Temperature Sensor
3 Service Operations
3.1 Service Notes
Safety
Periodic Servicing
Environmental Issues
3.2 Coolant Maintenance
Topping Up the Cooling System
Testing Coolant Concentration
Method 1 – Refractometer
Method 2 – Hydrometer
3.3 Draining and Filling Cooling System
Draining
Filling
3.4 Cleaning Cooling System
Cooling System Reverse Flush
Radiator
Engine
Heater Hoses and Core
3.5 Drive Belt Tension
Inspect
3.6 Coolant Hoses
3.7 Pressure Testing
MY2006 VZ Models
Coolant Filler Cap Pressure Testing
Cooling System Pressure Testing
MY2006 VZ Update Models
Coolant Filler Cap Pressure Testing
Cooling System Pressure Testing
3.8 Thermostat
Remove
Test
Dismantle
Reassembly
Reinstall
3.9 Coolant Recovery Reservoir
Remove
Inspect
Install
3.10 Air Baffle and Chutes
Remove
Standard Air Baffle Configuration – View ‘C’
Calais / S / SV6 Vehicles – View ‘D’
AWD Vehicles (Wagon and Crew Cab) – View ‘E’
Cross 6 Vehicles – View ‘F’
Install
3.11 Coolant Pump
Remove
Inspect
Reinstall
3.12 Coolant Outlet Housing
MY2006 VZ Models
Remove
Reinstall
MY2006 VZ Update Models
Remove
Reinstall
3.13 Coolant Inlet Pipe
Remove
Reinstall
3.14 Cooling Fan and Shroud Assembly
Remove
Install
Disassemble
Reassemble
3.15 Flexible Transmission Cooler Hose
Replace
3.16 Radiator
Remove
Reinstall
Radiator Repair Procedure
Repairable Leaks
Repair Method
Tube Blocking
Header Repair
General Core Repair
Transmission Oil Cooler Leak Test
Transmission Oil Cooler Seal Replacement.
4 Engine Cooling System Diagnosis
4.1 Poor Heater Operation
4.2 Leaking Cylinder Head Gasket
4.3 Question the Customer
4.4 Diagnostic Chart
4.5 Problems Not Requiring Disassembly of Cooling System
4.6 Problems Requiring Disassembly of Cooling System
4.7 Black Light and Dye Leak Diagnosis Method
5 Specifications
6 Torque Wrench Specifications
7 Special Tools