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MODEL SELECTION INDEX
MY2005 VZ Series - Service Information
Section 7FTransfer Case and Adaptor Housing
1 General Description
1.1 General Information
Description
Arrangement
Power Flow
Vehicle Towing
1.2 Transfer Case Identification
1.3 Transfer Case Maintenance
Inspection
Lubrication
Breather
2 Minor Service Operations
2.1 Checking Transfer Case Lubricant Level
2.2 Draining and Filling Transfer Case Lubricant
2.3 Catalytic Converter Bracket
Remove
Reinstall
2.4 Transmission Support
Remove
Reinstall
2.5 Mass Damper
Remove
Reinstall
2.6 Transfer Case Front Output Flange, Slinger and Oil Seal
Remove
Reinstall
2.7 Transfer Case Rear Output Flange and Oil Seal
Remove
Reinstall
2.8 Transfer Case Support Mount
Replace
3 Major Service Operations
3.1 Transfer Case
Remove
Reinstall
3.2 Transfer Case Input Shaft Oil Seal
Remove
Reinstall
3.3 Adaptor Housing – 4 Speed Transmission
Remove
Reinstall
3.4 Transmission Adaptor Housing Oil Seal
Replace
4 Transfer Case Symptom Diagnosis
4.1 Preliminary Diagnosis
System Operation
Visual/Physical Inspection
Symptom List
4.2 Popping Noise
Definition
Diagnostic Table
4.3 Whine or Rumble Noise
Definition
Diagnostic Table
4.4 Growl or Grinding Noise
Definition
Diagnostic Table
4.5 Clunk During Acceleration and Deceleration
Definition
Diagnostic Table
4.6 No Front or Rear Drive
Definition
Diagnostic Table
4.7 Lubricant Leak Diagnosis
Definition
Diagnostic Table
5 Specifications
6 Torque Wrench Specifications
7 Special Tools