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• MODEL SELECTION INDEX
• MY 2005 VZ Series - Service Information
• Section 8A1Fuel System
  • 1 General Information — Sedan, Wagon and Utility
    • 1.1 Modular Fuel Pump and Sender Assembly
      • Fuel Pump
        • Single Turbine Fuel Pump
      • Single Line Fuel Delivery System
      • Pressure Regulator
      • Fuel Level Sender Assembly
      • Rollover Valve
    • 1.2 Fuel Filler Cap
    • 1.3 System Components
      • V6 Engine
      • GEN III V8 Engine
  • 2 General Information — Coupe
    • 2.1 Modular Fuel Pump and Sender Assembly
      • Single Turbine Fuel Pump
      • Functional Description of Modular Fuel Pump and Sender Assembly
      • Fuel Limiter Vent Valve
      • Fuel Tank Pressure Sensor
      • Pressure Regulator
      • Suction Filter
      • Fuel Filter Assembly
      • Fuel Level Sender Assembly
    • 2.2 System Components
  • 3 General Information — Regular Cab and Crew Cab
    • 3.1 Modular Fuel Pump and Sender Assembly
      • Single Turbine Fuel Pump
      • Functional Description of Modular Fuel Pump and Sender Assembly
      • Single Line Fuel Delivery System
      • Pressure Regulator
      • Suction Filter
      • Fuel Filter Assembly
      • Fuel Level Sender Assembly
      • Rollover Valve
    • 3.2 System Components
      • V6 Engine
      • GEN III V8 Engine
  • 4 System Checks
    • 4.1 Fuel System Depressurisation
      • Repressurise
    • 4.2 Fuel Pressure Test
      • Installation
      • Test
      • Removal
    • 4.3 Fuel Leak Test
      • V6 Engine
      • GEN III V8 Engine
  • 5 Service Operations — Sedan, Wagon and Utility
    • 5.1 Quick-connect Fittings
      • Quick-connect Fittings (Metal Collar)
        • Remove
        • Reinstall
      • Quick-connect Fittings (Plastic Collar)
        • Remove
        • Reinstall
      • Tool No. AU533
        • Remove
        • Reinstall
      • Tool Nos. 7370 and 7371
        • Remove
        • Reinstall
    • 5.2 Fuel Tank — Sedan and Wagon
      • Remove
      • Reinstall
    • 5.3 Fuel Tank — Utility
      • Remove
      • Reinstall
    • 5.4 Fuel Filter
      • Replace
    • 5.5 Modular Fuel Pump and Sender Assembly — Sedan and Wagon
      • Remove
      • Test
      • Reinstall
    • 5.6 Modular Fuel Pump and Sender Assembly — Utility
      • Remove
      • Test
      • Reinstall
    • 5.7 Rollover Valve — Utility
      • Remove
      • Test
      • Reinstall
    • 5.8 Fuel Pipes
      • Sedan and Wagon
        • Remove
        • Reinstall
      • Utility
        • Remove
        • Reinstall
    • 5.9 Evaporative Emission Control Canister
      • Remove
      • Reinstall
      • Service Checks
  • 6 Service Operations — Coupe
    • 6.1 Quick-connect Fittings
      • Quick-connect Fittings (Metal Collar)
        • Remove
        • Reinstall
      • Quick-connect Fittings (Plastic Collar)
        • Remove
        • Reinstall
      • Tool No. AU533
        • Remove
        • Reinstall
      • Tool Nos. 7370 and 7371
        • Remove
        • Reinstall
    • 6.2 Fuel Tank Siphon Procedure
    • 6.3 Fuel Tank
      • Remove
      • Reinstall
    • 6.4 Fuel Filler Neck Assembly
    • 6.5 Modular Fuel Pump and Sender Assembly
      • Remove
      • Test
      • Disassemble
      • Reassemble
      • Reinstall
    • 6.6 Fuel Level Sender Assembly
    • 6.7 Suction Filter
      • Remove
      • Reinstall
    • 6.8 Modular Fuel Pump
      • Remove
      • Reinstall
    • 6.9 Fuel Filter Assembly
    • 6.10 Pressure Regulator
      • Remove
      • Reinstall
    • 6.11 Modular Fuel Pump and Sender Assembly Orings
    • 6.12 Fuel Tank Pressure Sensor
      • Remove
      • Reinstall
    • 6.13 Fuel Fill Limiter Vent Valve Assembly
      • Remove
      • Reinstall
    • 6.14 Fuel Filler Cap
      • Remove
      • Reinstall
    • 6.15 Fuel Pipes
      • Remove
      • Reinstall
  • 7 Service Operations — Regular Cab and Crew Cab, and Crew Cab, and Crew Cab with 'Delete Tub' Option
    • 7.1 Quick-connect Fittings
      • Quick-connect Fittings (Metal Collar)
        • Remove
        • Reinstall
      • Quick-connect Fittings (Plastic Collar)
        • Remove
        • Reinstall
      • Tool No. AU533
        • Remove
        • Reinstall
      • Tool Nos. 7370 and 7371
        • Remove
        • Reinstall
    • 7.2 Fuel Tank
      • Regular Cab and Crew Cab with 'Delete Tub' Option
        • Remove
        • Reinstall
      • Crew Cab
        • Remove
        • Reinstall
    • 7.3 Fuel Tank Support Straps
      • Remove
      • Reinstall
    • 7.4 Support Bracket
      • Remove
      • Reinstall
    • 7.5 Modular Fuel Pump and Sender Assembly
      • Remove
      • Test
        • Fuel Level Sender
      • Disassemble
      • Reassemble
      • Reinstall
    • 7.6 Fuel Filter Assembly
    • 7.7 Fuel Level Sender Assembly
      • Disassemble
      • Reassemble
    • 7.8 Pressure Regulator
      • Remove
      • Reinstall
    • 7.9 Suction Filter
      • Remove
      • Reinstall
    • 7.10 Modular Fuel Pump
      • Remove
      • Reinstall
    • 7.11 Rollover Valve
    • 7.12 Fuel Pipes
      • Regular Cab and Crew Cab with 'Delete Tub' Option
        • Remove
        • Reinstall
      • Crew Cab
        • Remove
        • Reinstall
    • 7.13 Evaporative Emission Control Canister
      • Remove
      • Reinstall
    • 7.14 Fuel Filler Neck and Splash Guard (Crew Cab Only)
      • Remove
      • Reinstall
  • 8 Specifications — Sedan, Wagon and Utility
  • 9 Specifications — Coupe
  • 10 Specifications — Regular Cab and Crew Cab
  • 11 Torque Wrench Specifications — Sedan, Wagon and Utility
  • 12 Torque Wrench Specifications — Coupe
  • 13 Torque Wrench Specifications — Regular Cab and Crew Cab
  • 14 Special Tools