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MODEL SELECTION INDEX
MY2005 WL Series - Service Information
Section 7E4Hydra-Matic 5L40-E Automatic Transmission –On-V
1 General Information
1.1 General Service Precautions
Recommendations
Oil Cooler Pipes
Cleaning and Inspection
2 Maintenance Operations
2.1 Transmission Fluid Check
General Information
Transmission Fluid Colour
Using TECH 2 To Check Fluid Temperature
Transmission Fluid Checking Procedure
2.2 Transmission Cooler Reverse Flush and Flow Rate Check
Reverse Flush
Flow Rate Check
3 On-Vehicle Service Operations
3.1 Fluid Change and Filter Replace
Remove
Reinstall
3.2 Selector Linkage
Remove
Inspect
Reinstall
Adjust
3.3 Shift Selector Assembly
Remove
Disassemble
Boot, Shift Lever Knob Remove
Patch Harness Remove
Switch Remove
Base Disassembly
Lever Disassembly
Reassemble
Base Reassembly
Lower Housing
Reinstall
3.4 Transmission Fluid Cooler Pipes/Hoses
Remove
Transmission Fluid Cooler Pipes
Radiator Cooler Pipes/Hoses
Reinstall
Radiator Cooler Pipes/Hoses
Transmission Fluid Cooler Pipes
3.5 Fluid Pressure Test Plug
Replace
3.6 Transmission Mount and Mount Plate
Inspect
Remove
Reinstall
3.7 Output Drive Flange and Oil Seal
Remove
Reinstall
3.8 Extension Housing
Remove
Reinstall
3.9 Transmission Internal Electrical Harness
Replace
3.10 Manual Shaft Oil Seal
Replace
3.11 Manual Shaft Position Switch
Remove
Reinstall
3.12 Input Speed Sensor
Replace
3.13 Output Speed Sensor
Replace
3.14 1-2 Shift Solenoid
Replace
3.15 2-3 Shift Solenoid
Replace
3.16 4-5 Shift Solenoid
Replace
3.17 Pressure Control Solenoid
Replace
3.18 Torque Converter Clutch (TCC) PWM Solenoid
Replace
3.19 Solenoid Leak Testing
3.20 Control Valve Body and Accumulator Assembly
3.21 Transmission Control Module (TCM)
Remove
Reinstall
TCM Programming Procedure
3.22 5L40-E Automatic Transmission
Remove
Reinstall
Transmission Final Test and Inspection
3.23 Torque Converter and/or Seal
Replace
4 Specifications
5 Torque Wrench Specifications
6 Special Tools